DAELIM DAYSTAR FI Owner'S Manual Download

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OM54-0610-01E

HEAD OFFICE(FACTORY)

#58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA
TEL: (82-55) 239-7000 / FAX: (82-2) 467-9997

OWNER S MANUAL

Summary of Contents for DAYSTAR FI

Page 2: ...only on the road AD THIS OWNER S MANUAL CAREFULLY y special attention to statements preceded by the following words cates a strong possibility of severe personal injury or death if instructions are no...

Page 3: ...NE STOP SWITCH 13 STARTER BUTTON 14 WINKER SWITCH 14 HORN BUTTON 15 EQUIPMENT USAGE 15 STEERING WHEEL LOCK 15 TOOL BOX 16 FUEL 16 CORRECT DRIVING OPERATION 17 STARTING THE ENGINE 17 IF ENGINE CANNOT B...

Page 4: ...MPORTANT 45 STORAGE GUIDE 45 E DRIVING 47 REPARATION BEFORE DRIVING 47 RIVING METHOD 48 DRIVING POSITION 48 PRECAUTION WHEN DRIVING 49 STARTING 50 RNING METHOD 51 PRINCIPLE OF TURN 51 EFFECT OF SPEED...

Page 5: ...YPE 2 240 860 1 140 1 505 135 720 147 5 2 OIL COOLED AIR COOLED 4 STROKE 4VALVE 124 1 56 5 49 5 START MOTOR 5 STEPS RETURN IGNITION SYSTEM BATTERY CAPACITY FUEL CAPACITY TRANSISTOR 12V 10AH MF TYPE 16...

Page 6: ...n operating the vehicle always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehicle PERATION INSTRUCTION SAFETY PRECAUTIONS Be sure to wear helm...

Page 7: ...by overturn of hicle ny automoble motorcycle accidents happen because the omobile driver does not Look the motocyclist Wear bright or reflective clothing on t ride in another motorist s Blind spot su...

Page 8: ...feet on the pillion p bar otherwise it cause severe injury or death hen wanting to turn slightly lean to body toward the ection of the turn It is unsafe if the body is not moved in ion with the motorc...

Page 9: ...e and banking gle or limit suspension travel steering travel or control eration not add electrical equipment that will exceed the torcycle s electrical system capacity A blown fuse could use a dangero...

Page 10: ...TOOL BOX PILLION STEP BAR BATTERY FUSE FUEL TANK CAP REAR BRAKE PEDAL STEERING HANDLE LOCK FRONT BRAKE LEVER TS LOCATION...

Page 11: ...9 CLUTCH LEVER RADIATOR GEAR CHANGE PEDAL AIR CLEANER ELEMENT MAIN STAND SIDE STAND PILLION STEP BAR TS LOCATION...

Page 12: ...m P METER ates travel distance from the point meter is reset to 0 To reset meter he trip meter knob to the direction of w Indicates engine rpm ETER TACHOMETER SPEEDOMETER ODOMETER TRIP METER TRIP METE...

Page 13: ...seconds the malfunction indictor lamp off automatically However the MIL blinks continuously check the EMS system If you are not able to check the EMS system contact your daelim dealers The EMS takes f...

Page 14: ...h key during travel as it might cause unexpected accidents If it is necessary to remove the main switch key stop the vehicle first prior to removing Prior to dismounting from the vehicle make sure to...

Page 15: ...witch changes as RUN OFF RUN during travel engine cannot operate properly and also it causes unsafety riding Make sure the engine can be damaged by this kind of misuse When you make engine stop by thi...

Page 16: ...ARTER BUTTON WINKER SWITCH CAUTION CAUTION Do not run starter motor continu ously Because the starter motor consumes great amount of power continuous running of starter motor might cause battery to ex...

Page 17: ...ghtly to right and left while turning the key 4 Remove the key HOW TO RELEASE 1 Insert main switch key 2 Turn the key 180 to the left 3 Remove key 15 TTON STEERING WHEEL LOCK STEERING WHEEL LOCK RN BU...

Page 18: ...of tank mouth Push the tank cap correctly with hands and remove the main switch key If the fuel tank cap is not locked the main switch key will not be removed FUEL CAPACITY 16 8 OOL BOX FUEL TOOL BOX...

Page 19: ...Verify this with neutral indicator lamp 6 Press the starter button without rotating the throttle 7 If engine is not started with throttle grip closed press starter button and open throttle grip appro...

Page 20: ...right side drawing Close throttle grip and hold clutch lever perfectly and shift gear Touch pedal lightly with foot and shift gear perfectly until you hear Click at the pedal If you apply excessive fo...

Page 21: ...nges To save fuel and maintain optimum vehicle life do not accelerate or decelerate speed abruptly BREAK IN OPERATION For 1month or 1 000km after purchasing the vehicle drive moderately avoiding fast...

Page 22: ...nd vehicle may fall PARKING W TO USE BRAKE CAUTION f you apply brakes only on front wheel or rear wheel vehicle may slide off sideway and fall f you apply brakes abruptly during travel in rain or on w...

Page 23: ...nspection Tire inspection Throttle grip Inspection Clutch inspection Drive chain inspection Engine oil inspection Lights and winker inspection Back mirror inspection License plate inspection 21 CAUTIO...

Page 24: ...y No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system BRAKE LEVER FREE PLAY 10 20mm BRAKE FLUID LEVEL Put main stand in upright position on a...

Page 25: ...o allow foreign matter to fall inside master cylinder Open cap screw and remove diaphragm Replenish recommended brake fluid to upper level inside master cylinder Tighten cap accurately paying attentio...

Page 26: ...brake pedal with hands until you feel resistance and verify the pedal free play is within prescribed level BRAKE PEDAL FREE PLAY 20 30mm WEAR LIMIT LINE CAUTION Do not fill brake fluid above upper ev...

Page 27: ...ities in the shape of the tire with regard to the area contacting the ground use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level TIRE PRESSURE BRAKE PEDAL ADJ...

Page 28: ...insufficient amount of tread remaining If the indicators are visible replace tire with a new one CRACKS DAMAGE ABNORMAL WEAR NAILS ROCKS WEAR INDICATOR LOCATION MARKING WEAR INDICATOR WEAR LIMIT MARK...

Page 29: ...ery stay away from flammablematerials If the electrolyte contact with terminal it will becorrodedearlier The battery is shield type so do not disassemblethepouringplug When not using vehicle during a...

Page 30: ...l heaviness Slowly release clutch lever and start Check at this time to see if clutch is engaged smoothly without slipping CLUTCH LEVER ADJUSTMENT Adjust lever free play by using the clutch cable s cl...

Page 31: ...ge or when the motorcycle is ridden in unusually dusty or muddy areas more frequent maintenance will be necessary INSPECTION 1 Turn the engine off put vehicle in upright position on the main stand and...

Page 32: ...on the chain may requir more frequent adjustment 1 Place the motorcycle on its side stand with the transmission in neutral and the ignition switch off 2 Remove the chain tensioner 3 Loose the axle nut...

Page 33: ...level gauge and drain bolt Clean oil filter screen Check the condition of oil filter screen seal rubber and O ring Close oil filter screen spring and oil drain bolt and replenish oil up to the upper...

Page 34: ...ng left and right sides are flashing properly At the same time check to make sure that the automatic sound signal of the winker is working Check also to see if any of the lens are damaged or dirty HAN...

Page 35: ...cycle served and what things need attention It is essential that your motorcycle be served as scheduled to retain its high level of safety dependability and emission control performance These instruct...

Page 36: ...ESSARY EPLACE L LUBRICATE C CLEAN FUELLINE I I I I FUELFILTER R R R R THROTTLEOPERATION I I I I AIRCLEANER C C C NOTE 2 SPARKPLUG I R I VALVECLEARANCE I I I I ENGINEOIL R R R R ENGINEOILFILTER R R R R...

Page 37: ...ed here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires mechanical skill If y...

Page 38: ...for isalignment and damage that you ay not be able to detect se new genuine Daelim parts or eir equivalent for maintenance and pair Parts which are not of uivalent quality may impair the fety of your...

Page 39: ...e order of assembling 37 R CLEANER ELEMENT SCREW AIR CLEANER CASE COVER AIR CLEANER ELEMENT WASHER SCREW CAUTION If air cleaner element is inadequately assembled dust and other foreign matters are abs...

Page 40: ...he front axle nut to the specified torque FRONT AXLE NUT TORQUE 5 0 7 0kgf m After assembling operate brake for a number of times and see if wheel is turning smoothly without getting interruption HEEL...

Page 41: ...e order of removal REAR AXLE NUT TORQUE 6 0 8 0 kgf m After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the...

Page 42: ...se order of removal HEADLIGHT BULB 12V 60 55W ULB REPLACEMENT HEADLIGHT HEADLIGHT BULB MARKER LIGHT BULB SOCKET WARNING he light bulb becomes very hot hile the light is ON and remain hot r a while aft...

Page 43: ...s Slightly press down on the bulb and turn it counterclockwise Install a new bulb in the reverse order of removal LICENSELIGHT BULB 12V 5W FRONT REAR WINKER BULB Loosen the tapping screw and remove th...

Page 44: ...g for this driving condition Poor starting may happen when nonstop driving in low speed even though we produce standard plug In case starter isn t working well in driving repeatedly in a short distanc...

Page 45: ...ause damage to electric system Do not use a fuse having a larger voltage as the wire can become overheated and damaged When replacing any of the electrical parts lights and gauges be sure to replace t...

Page 46: ...ken the braking power Upon completion of washing select a safe place where there is no traffic obstruction and start the vehicle Lightly apply the brake while driving at a slow speed and check the bra...

Page 47: ...ends Clean off stubborn dirt or exceeding grease from engine parts using a degreasing agent Be sure to avoid contact with drive parts chain sprockets etc Rinse with warm water and dry all surfaces wi...

Page 48: ...ature riation Do not store the motorcycle in ect sunlight REMOVAL FROM STORAGE Uncover and clean the motorcycle Charge the battery as required Install the battery Perform all Self Inspections Before O...

Page 49: ...ing on the protective gears Helmet glove goggles etc Bringing the driver s licence Determinating the path to the desired destination FUEL PROTECTIVE GEARS PERFORMING DAILY INSPECTION DRIVER S LICENCE...

Page 50: ...ing Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever Wrist Keep the state to act freely without...

Page 51: ...ke sure that you can apply the brake anytime Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough break ECAUTION WHEN DRIVING If any abnormality is f...

Page 52: ...g directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability Overspeed driving on the unpaved road can cause the vehicle to be overturned re...

Page 53: ...utside and the gravity which kes vehicle fall inside The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed Decelerate prior to entering the cur...

Page 54: ...ycle and driver in a line s position is the most natural and exact so driver must learn horoughly LEAN IN This is a turning position with driver leaned inside more than motorcycle This position is ade...

Page 55: ...sual field adequate to drive on the rained or py road because it has best road holding However special ntion is required because there is danger of slipping on the holding road Turn the throttle grip...

Page 56: ...sight range which cannot be identified by ver and increases in proportion to the width of the motorcycle DISTANCEBETWEENTHEFRONTANDREARWHEELTURN It is distance between path of the front and rear wheel...

Page 57: ...e increases 1 5 times on wet road and 3 times on icy road because friction force of road surface is decreased Due to the inertia motorcycle does not stop immediately after applying the brake SIC PRINC...

Page 58: ...both front and rear brakes Vehicle speed 50 km h Learn the proper braking method to prevent accident Impact increases in proportion to the speed and weight The impact when collision to concrete wall a...

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Page 67: ...2006 10 PRINTED 2006 10 PUBLICATION NO COPY...

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