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CC38

 

General Production Hose Crimper

  Updated 09/12/2017

CC38 CRIMPER OPERATORS MANUAL

WITH ACT

TM

 CONTROLLER

The CC38 Series hose crimper with the Patented ACT™ Controller and 240 

tons of crimping force has the capability to crimp up to 2" industrial hose. 

UNIQUE USER FRIENDLY PATENTED ACT

TM

 CONTROLLER

•  Fully adjustable crimp to diameter.
•  Production capabilities.
•  Pressure Compensation uses pressure to eliminate “trial and error”.
•  Memory capacity for accurate repeatability.
•  Automatically converts inch to mm and mm to inch so that no calculation is ever  
   required.

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38

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er

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ie

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0

40

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40

Max Head Opening 

W/O Dies

Max Head Opening

120mm

4.72"

Summary of Contents for CC38

Page 1: ...Compensation uses pressure to eliminate trial and error Memory capacity for accurate repeatability Automatically converts inch to mm and mm to inch so that no calculation is ever required Th Th Th The e e CC CC CC CC CC38 38 38 38 38 S S S S Ser er eri ie ie ies s s h ho ho hose se se c c c i ri ri rimp mp mper er er w w wit it it ith h h h th th th the e e P Pa Pa Pat te te te t nt nt nt d ed ed ...

Page 2: ...ND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER CRIMPER CC38 CAN PRODUCE 240 TONS OF CRIMPING FORCE KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS ALWAYS WEAR EYE PROTECTION SAFETY PRECAUTIONS ...

Page 3: ...TM CONTROL PANEL 6 AccuCrimp ACTTM CONTROL PANEL QUICK START 7 HYDRAULIC DIE INSTALLATION 14 AccuStopTM COUPLING STOP 15 PLC RESET RELAY REPLACEMENT 16 TROUBLESHOOTING 17 CC38 CRIMPER REPLACEMENT ACCESSORIES 18 COMPONENT PARTS BREAKDOWN 19 CUSTOMCRIMP NO NONSENSE WARRANTY STATEMENT 24 CUSTOMCRIMP CONTACT INFORMATION 25 TABLE OF CONTENT ...

Page 4: ...4S Adjustability Inch Metric Opening w o dies 120mm 4 72 Master die inside diameter 84mm 3 31 Master die travel 38mm 1 5 Reservoir capacity 8 US Gallons Oil type ISO 46 Hydraulic Oil Adapter dies N A 29 2 0 Patented ACTTM Controller Easy to use push buttons Power Switch Foot Pedal for use in Semi and Full automatic mode The 5 HP motor delivers the power needed to get the job done quickly Small Foo...

Page 5: ...orrect direction Check the oil level in the sight glass on the rear of the crimper 8 U S gallons of ISO 46 hydraulic oil are required to completely refill the tank Oil can be drained from either of the two ports at the bottom of the tank An additional oil cooler while not normally required can be plumbed into the two ports at the rear of the crimper Front Flange Bolts Periodically every 6 12 month...

Page 6: ...LL OPEN AND CLOSE THE CRIMPER HEAD IF THE CRIMPER IS IN AUTO MODE THE BUTTONS FUNCTION AS CYCLE START AND CYCLE STOP BUTTONS IF THE CRIMPER IS IN SEMI AUTO MODE PRESSING THE FOOT SWITCH OR THE CLOSE BUTTON WILL CLOSE THE CRIMPER HEAD AND RELEASING WILL HALT THE CLOSING ACTION AccuCrimp ACTTM CONTROL PANEL Products covered by all or some of these Patents US 7 383 709 US 8 230 714 EP 1 909 987 and P...

Page 7: ...h entry enter 1560 Controller supplies 3 places for entries in inches For a 50 0 mm entry enter 5000 Controller will supply 2 decimal places for entries in mm Enter the finished crimp diameter and press ENTER From the ENTER CRIMP screen press the MANUAL button to put the crimper in manual mode Confirm that the die and finished crimp diameters are correct and that MANUAL MODE is displayed Press and...

Page 8: ...crimp should measure 1 500 to 1 520 and the measured crimp diameter was 1 530 simply enter the measured diameter 1530 Controller will supply 3 decimal places and press SAVE The finished crimp diameter can be entered in either in or mm and ACTTM will make the conversion While a single correction will usually bring the hose and fitting into specifications the process can be repeated as many times as...

Page 9: ...pha numeric characters Enter diameter units inch or metric Enter the closed diameter of the die Press SAVE and EXIT The saved die will now appear on the SELECTED DIE screen From this screen individual dies can be cleared or edited HOW TO RECALL A SAVED DIE Select CRIMP TO DIAMETER and from the OPTION screen select USE SAVED DIE Select the saved die 1 50 and press LOAD and then OK The die parameter...

Page 10: ...00 and press EDIT Enter a description up to 12 characters Press SAVE and EXIT The die and crimp setting can now be recalled from the saved location as required TO RECALL SAVED CRIMP Select USE SAVED CRIMP from the option screen Select a previously saved crimp from location 1 100 Press LOAD Press OK The saved crimp will appear on the manual screen AccuCrimp ACTTM CONTROL PANEL QUICK START ...

Page 11: ...ing the FOOT SWITCH or the CLOSE button will close the crimper head and releasing it will cause the head to stop closing This mode allows the crimper to be jogged into position allowing more precise positioning of a fitting in the dies Pressing the SEMI AUTO button will toggle the crimper back to FULL AUTO mode In FULL AUTO mode pressing the foot switch will start the crimp cycle and the dies will...

Page 12: ...oint ACTTM ADDITIONAL FEATURES Additional features and functions of the ACTTM controller can be accessed by pressing the MORE button on the MACHINE SET UP screen When Allow Crimp to Diameter is set to YES all of the adjustment functions of the crimper are available When Allow Crimp to Diameter is set to NO only the settings entered as a saved crimp can be used English or Spanish language options a...

Page 13: ...e loaded with a manu facturer s crimp specifications or if they are available to you they are accessed in the following manner Press the Crimp Memory Table Button Press the access button to bring up the stored crimp specifi cations Scroll through the crimp specifications to select the correct one The right hand rocker button moves through the crimp specs one line at a time and the left hand rocker...

Page 14: ...to a fully closed position as shown in photo C Remove the quick change tool as shown in photo D Note The dies may also be inserted manually with the crimper head in the fully open position Proceed to the Crimping Instructions to set up the crimper for the hose and fitting being crimped For Hydraulic Die removal bring the crimper head to the fully closed position as shown in photo D Insert the quic...

Page 15: ...ainst the back face of the dies Slide the Coupling Stop Guide against the Coupling Stop Arm Hold the fitting against the Coupling StopArm withdraw the Coupling Stop Rod such that the Guide is aligned with the desired crimp position Lock the Coupling Stop Clamp Position the fitting against the Cou pling Stop and actuate the crimper in the normal manner The dimension from the face of the fitting to ...

Page 16: ... position toggle switch on top of the PLC right to the STOP position and then left to the RUN position Return the toggle switch to the center TERM position Turn the main power switch to OFF and replace the front panel The PLC and the crimper should now operate normally Relay Replacement There are 3 relays which control the motor operation and dies open and dies close functions of the crimper If on...

Page 17: ...e arrow on the motor housing For three phase units rotation can be reversed by switching any two wires in the plug PROBLEM CRIMPER WILL CLOSE ON FITTING BUT DOES NOT DEVELOP POWER TO COMPLETE THE CRIMP Fitting is to large for selected crimp die Select a crimp die that is closer to final crimp diameter Machine has built in safety bypass to protect internal components from damage due to incorrect di...

Page 18: ...ive Master Die Foam Pad P N 102531 Die Lock Pin For 84S 99S Die Series P N 101582 CustomCrimp Notched Digital Caliper IN MM P N CC Caliper Manual Back Stop P N MBS 60 84mm Quick Change Tool P N 102572 Mini Grease Gun w CRIMPX Die Lubricant 3 oz mini grease tube P N 103889 CRIMPX Die Lubricant 3 oz mini grease tube P N 103887 CRIMPX Die Lubricant 14 oz large grease tube P N 103888 Die Rack 9 Statio...

Page 19: ...00K11 3 1 Foot Pedal Jack W Nut 103874 4 1 1 2 NPT Cord Grip 69915K57 5 10 10 Sheet Metal Screw 90935A240 6 1 USB Connector 103792 7 1 USB Cable 4974T7 8 1 Receptacle 6897K38 9 1 Touch Panel Housing Assembly 102508 BT 10 1 6 Touch Screen Text Panel EA7 S6M R 11 2 Green Push Button 101545 GREEN 12 1 Emergency Stop Button 101545 RED 13 10 11 3 2 5 1 7 10 11 4 9 12 13 12 COMPONENT PARTS BREAKDOWN ...

Page 20: ...er 20 DETAIL A A 42 43 38 39 36 44 4 17 21 22 23 6 28 29 30 15 15 14 32 32 45 25 24 19 18 2 5 3 26 27 46 13 12 10 11 16 32 31 32 20 34 35 37 33 40 41 1 7 8 9 COMPONENT PARTS BREAKDOWN COMPONENT PARTS BREAKDOWN COMPONENT PARTS BREAKDOWN ...

Page 21: ...102523 20 1 CC 60 Head Assembly 102800 21 1 CC 450 Head Assembly 102513 22 1 CC 38 Head Assembly 102594 23 4 M8 Internal Tooth Lock Washer 91106A131 24 4 M8 x 40mm Hex Bolt 91310A542 25 1 CC Tower w Touch Panel 102633 26 4 1 4 20 x 1 2 SHFCS 92323A512 27 1 Front Electrical Cover Panel 102302 28 1 50 Amp Disconnect Switch 103050 29 1 63 Amp Disconnect Switch 103051 30 1 Potentiometer Mounting Plate...

Page 22: ...Spider Insert 101543 03 8 1 8cc Gear Pump 101713 9 1 11cc Gear Pump 101542 10 1 14cc Gear Pump 102992 11 2 3 8 Washer 98023A31 12 2 3 8 Lock Washer 91102A031 13 2 3 8 16 x 1 1 4 Bolt 92865A626 14 1 3 4 Shaft Coupling 101543 02 15 1 Flange Gasket 101539 01 16 1 8 JIC 37 M to 12 SAE Adapter 6400 8 12 17 1 8 JIC 37 M to 10 SAE Adapter 6400 8 10 18 1 2 3 15 8 7 4 16 5 6 17 9 10 11 18 12 13 14 FINAL AS...

Page 23: ...t Washer 16 4 91102A030 5 16 Lock Washer 8 5 92865A581 5 16 18 X 1 Hex Bolt 8 6 95462A030 5 16 18 Hex Nut 8 7 101754 Crimper Table Top 1 8 101242 99MM Die Holder 16 8 101243 84MM Die Holder 16 9 91255A535 1 4 20 X 3 8 BHCS 64 OPTIONAL Crimper Table Assembly 101755 Item Part Number Description Qty 3 4 6 9 8 7 2 3 5 2 1 3 4 6 5 3 ...

Page 24: ...roduct to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 326 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrimp at its option CustomCrimp will either repair or replace the defective part or product and return via ground transportation freight prepaid CustomCrimp will not cover any incoming or outgoing freight...

Page 25: ... East Valparaiso IN 46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com See the complete line of CustomCrimp Crimpers and Accessories at 219 462 6128 CustomCrimp www customcrimp com CUSTOMCRIMP YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS Products and services to support industry wide hose assembly needs ...

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