Cushman Refresher fs2 Owner'S Manual Download

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OWNER’S GUIDE

634012-GB

REFRESHER FS2

REVISED JUNE 2014

ISSUED MAY 2013

Summary of Contents for Refresher fs2

Page 1: ...OWNER S GUIDE 634012 GB REFRESHER FS2 REVISED JUNE 2014 ISSUED MAY 2013...

Page 2: ...cal differences in controls will be illustrated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your ser vice representative on servicing th...

Page 3: ...BILITY FOR INCIDENTAL AND CONSE QUENTIAL DAMAGES resulting from the use of the information and materials in this Manual These are the original instructions as defined by 2006 42 EC CONTACT US E Z GO D...

Page 4: ...in the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE Batteries self discharge over time The rate of self discharge v...

Page 5: ...CTION REFRESHER VEHICLE OVERVIEW 15 FEATURES 15 General Information 15 Key Switch Headlight Switch 16 Low Oil Pressure Indicator Light 16 Fuel Gauge 16 Direction Selector 16 Accelerator Pedal 16 Brake...

Page 6: ...val and Installation 26 Slide Out Compartments 28 Removable Shelves and Inserts 30 Compartment Storage 33 Drawer Operation 35 Trash Recycle Operation 36 Keys and Locks 36 Cleaning Compartments 37 CHAN...

Page 7: ...47 STARTER GENERATOR BELT TENSION 49 Adjusting the Belt 50 BATTERY CLEANING 50 AIR INTAKE AND COOLING FINS 51 REAR AXLE 51 Checking the Lubricant Level 51 AIR CLEANER INSPECTION AND REPLACEMENT 52 Cl...

Page 8: ...B en vi TABLE OF CONTENTS Owner s Guide...

Page 9: ...caused by excessive speed may cause a loss of vehicle control is costly is considered abuse and will not be covered under warranty If the vehicle is to be used in a commercial environment signs simil...

Page 10: ...ew and used the Distributor or Dealer has reason to believe may be operated in personal transportation applications Information on FMVSS 571 500 can be obtained at Title 49 of the Code of Federal Regu...

Page 11: ...trol speed when traveling down an incline Use extra care and reduced speed when driving in poor conditions or on poor surfaces Stay in designated areas where provided and avoid steep slopes Keep feet...

Page 12: ...Use extreme caution in areas where pedestrians are present MAINTENANCE ALWAYS Replace damaged or missing warning caution or information labels Maintain the vehicle in accordance with the manufacturer...

Page 13: ...SEN LTD WEST ROAD IPSWICH SUFFOLK IP3 9TT UK 28203 G01 608822 WARNING Keep entire body inside car OFF ON 71131 G01 71131G01 ON 71127 G01 71127G01 H O 2 1 2 3 P P P P P P 74093 G01 74093G01 DO NOT TAMP...

Page 14: ...FIED LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD...

Page 15: ...RMINALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL...

Page 16: ...en 8 Owner s Guide SAFETY Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Page 17: ...shock absorbers Batteries Qty Type One 12 Volt Maintenance Free Service Brake Rear wheel mechanical self adjusting drum Key or Pedal Start Pedal Parking Brake Self compensating single point engagemen...

Page 18: ...6 Snack Module with Hooks Kit X Seat Color Gray X 6 Cup Holder Module 5 internal Racks X Seat Color Tan X 12 Snack Module with Hooks Kit X Seat Color Oyster X 12 Module with 4 Adjustable Shelves X Cu...

Page 19: ...any procedure Pay particular attention to Notices Cautions Warnings and Dangers en 11 Owner s Guide VEHICLE DIMENSIONS 48 5 in 123 2 cm 76 5 in 194 3 cm Front Rear 38 0 in 97 0 cm REFRESHER FS2 37 0 i...

Page 20: ...d this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers TURNING DIAMETER AND INCLINE INFORMATION RECOMMENDED MAX RAMP GRADE 25 or 14 MAX RECOMM...

Page 21: ...en 13 Owner s Guide Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers GENERAL SPECIFICATIONS...

Page 22: ...en 14 Owner s Guide GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Page 23: ...for long term food storage or storage of opened food and beverage items Adherence to local food handling regulations is required Please read the entire manual to become thoroughly familiar with this...

Page 24: ...s lever permits the selection of either F forward or R reverse Vehicle should be left in F when unattended 5 Accelerator Pedal Unintentional movement of the accelerator pedal will release the park bra...

Page 25: ...d cold starting See COLD STARTING section for operating instructions 11 Steering Wheel The steering wheel located in front of the driver seat is used to steer the vehicle The steering wheel is also in...

Page 26: ...en 18 Owner s Guide INTRODUCTION Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Page 27: ...crossmem ber section of the chassis on the driver side Part C is placed below the driver side of the seat underneath the choke intake adapter And part D is placed on the rear frame cross tube Design...

Page 28: ...developed in shipment from the factory Determine and record braking distance required to stop vehicle for future brake performance tests Remove the clear plastic used to provide protection during ship...

Page 29: ...g the vehicle to a complete stop before shifting the direction selector Do not take vehicle out of gear while in motion coast Check the area behind the vehicle before operating in reverse All occupant...

Page 30: ...sound to indicate that the vehicle is ready to run in reverse Starting the Vehicle on a Hill To reduce the possibility of roll back which could result in severe injury or vehicle damage do not releas...

Page 31: ...with alcohols or ethers Excessive amounts of these blends can damage the fuel system or cause performance problems If any undesirable operating symptoms occur use gasoline with a lower percentage of a...

Page 32: ...and legs inside of vehicle while it is moving 12 Volt Power Outlet Overuse of accessories may drain the battery and leave insufficient reserve to start the vehicle A 12 volt power outlet rated at 15 a...

Page 33: ...damage to the slides The emission labels are visible once the engine compartment is accessed REFRESHMENT UNIT OPERATION Lockdown Mechanism 1 Countertop The passenger side countertop is removable for m...

Page 34: ...ore operating the vehicle No tools are needed for module removable and installation Passenger side countertop must be removed and module clamps released prior to removal of any module NO TOOLS REQUIRE...

Page 35: ...ing the door handle and or top end of module Passenger side countertop must be removed and module clamp must be loosened before attempting module removal 2 12 and 18 Center Module Both the 12 and 18 m...

Page 36: ...ove these modules remove the passenger side counter top and loosen both module clamps refer to lock down mechanism and gently pull the module up and out using the door handle and or top end of module...

Page 37: ...the trash can hous ing A pulling force exceeding 10 lbs is needed to release the latch and the trash can housing will slide out Trash bins slide out Pull with a force of at least 10 lbs to release lat...

Page 38: ...slides 12 18 Center Module Reversible bottom insert 12 and 18 interchangeable Adjustable shelving support Side Drawer Auto release lock pull out drawer Tray insert for custom storage Cooler lining fo...

Page 39: ...Pull the insert up and out of its position and simply rotate to its opposite side and place back into position 2 18 Module and 12 Center Module a 12 Center The shelf insert can be adjusted for custom...

Page 40: ...ts pro vided on board 4 Side Drawer a Tray Insert Located inside the side drawer is an aluminum storage tray that slides from side to side for easy maneuverability The ice bin can be removed with two...

Page 41: ...of the unit can be used for bottles snacks chips napkins etc Unopened prepackaged non perishable food only 2 6 Pull Out Module This module is designed for products to hang from the pull out board Hang...

Page 42: ...g of any products or food This module comes with two shelving units please refer to Removable Shelves Inserts Unopened prepack aged non perishable food only b 18 Module Module can be used for various...

Page 43: ...he middle section is lock equipped storage for miscellaneous products It contains two storage shelves that slide in and out This compartment is not designed for storage of temperature regulated prod u...

Page 44: ...le trash can for waste storage The removable trash can can be moved in and out of the area for easier cleaning Keys and Locks Two keys are provided with this unit one operates the door locks and the o...

Page 45: ...ashcan Waste area needs to be cleaned with safe commercial detergent and or any other safe cleaning liquid All Other Clean used areas of beverage unit with commercial detergents CHANGING THE CANOPY Re...

Page 46: ...en 38 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

Page 47: ...vailable vinyl rubber cleaner The painted surfaces of the vehicle provide attractive appearance and durable protection Frequent washing with luke warm or cold water and mild detergent is required to p...

Page 48: ...is too steep or if you are unable to achieve adequate traction do not attempt to turn around on the hill Slowly back straight down the hill using the service brake to control speed ENVIRONMENTAL CONCE...

Page 49: ...the vehicle by reversing the lifting sequence WHEELS AND TIRES A tire explosion can cause severe injury or death Never exceed the inflation pressure rating on the tire sidewall To reduce the possibili...

Page 50: ...ed with low pressure tubeless tires mounted on one piece rims therefore the most cost effective way to repair a puncture in the tread is to use a commercial tire plug Tire plug tools and plugs are ava...

Page 51: ...LACEMENT To replace fuses locate the fuse block under the driver side seat Pull out old fuse and replace with a new automotive type fuse Headlight and taillight bulbs and fuses are available from a lo...

Page 52: ...on To unlock the direction selector pull the neutral lock pin handle out and rotate until the pointed portion of the handle fits into the hole in the direction selector cam Hauling To reduce the possi...

Page 53: ...n turn off all electrical loads from the battery before removing battery wires Wrap wrenches with vinyl tape to reduce the possibility of a dropped wrench shorting out a battery which could result in...

Page 54: ...is the periodic inspection of the rear axle for lubricant leakage Unless leakage is evident the lubricant need only be replaced after five years Refer to the Service and Repair Manual for the fluid re...

Page 55: ...performance and longevity the engine oil should be replaced after the first 8 hours of operation After the initial oil change it should be changed every 125 hours of operation or semi annually whichev...

Page 56: ...e to the engine Before installing the drain plug clean the area around the drain hole with a lint free cloth and inspect the drain plug 1 for damage replace if necessary If the O ring 2 on the drain p...

Page 57: ...ed into the engine com partment As a final check check the oil level again with the vehicle on level ground Like all liquids oil increases in volume when warm The full H mark on the dipstick is calibr...

Page 58: ...LEANING To reduce the possibility of damage to vehicle or floor neutralize acid before rinsing battery To reduce the possibility of damage to electrical components while cleaning do not use a pressure...

Page 59: ...ssure clear water Do not use a pressure washer AIR INTAKE AND COOLING FINS To prevent possible burns engine parts should be kept clean to reduce risk of overheating and ignition of accumulated debris...

Page 60: ...unit Do not use oil on the filter element or any part of the unit To aide instal lation and sealing petroleum jelly may be applied to back side of cover tabs and each side of filter seal Cleaning the...

Page 61: ...fy some braking function is present All driving brake tests must be done in a safe location with regard for the safety of all personnel Over time a subtle loss of performance may take place therefore...

Page 62: ...hin the normal range of stop ping distances If the vehicle stops more than 4 ft 1 2 m beyond the acceptable stopping distance or pulls to one side the vehicle has failed the test and should be tested...

Page 63: ...nd gum in the carburetor and corrosion in the engine 1 Turn the key switch to OFF position and leave the forward reverse switch in the NEUTRAL position during storage 2 Perform all required routine ma...

Page 64: ...oz 60 mL P N 625753 15 amp P N 18392G1 P N 619101 P N 619100 P N 619102 P N 607454 P N 28463G01 NGK BPR2ES P N 607462 028 031 7 mm 8 mm Gap P N 26414G1 P N 618630 1157 P N 611242 Tail Light Bulb Frict...

Page 65: ...wer housing and fins clean if required ENGINE OIL Check and add if required DO NOT OVERFILL STARTER GENERATOR BELT Check for tension wear cracks MONTHLY 20 HOURS includes items listed in previous tabl...

Page 66: ...and pinion seal for damage or grease leakage RACK END BALL JOINT Lubricate use wheel bearing grease REAR AXLE Check for unusual noise and loose or missing mounting hardware AIR FILTER ELEMENT Check f...

Page 67: ...en 59 Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers PERIODIC SERVICE SCHEDULE Owner s Guide...

Page 68: ...en 60 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

Page 69: ...PPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers en A 1 Owner s Guide APPENDIX A DECLARATION OF CONFORMIT...

Page 70: ...en A 2 APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Owner s Guide...

Page 71: ...APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers en A 3 Owner s Guide...

Page 72: ...Notes en A 4 APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Owner s Guide...

Page 73: ...rop erly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible component failures or the manner in which they may fail A vehicle requiring repair indicate...

Page 74: ...0 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GETEZGO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Europe Ransomes Jacobsen Limited West Road R...

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