Curtiss-Wright DUCOR-80-40-00 User Manual Download

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USER MANUAL

DuraCOR 80-40

Rugged Modular Core i7 Mission Computer with PCI

Express Expansion and Dual GigE

DUCOR-80-40-XX

MNL-0642-01 Rev A5 ECO-5370 Effective: 19 Jan 18

Summary of Contents for DUCOR-80-40-00

Page 1: ...USER MANUAL DuraCOR 80 40 Rugged Modular Core i7 Mission Computer with PCI Express Expansion and Dual GigE DUCOR 80 40 XX MNL 0642 01 Rev A5 ECO 5370 Effective 19 Jan 18 ...

Page 2: ...n does not represent a commitment on the part of Parvus This document contains proprietary information that is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated into another language without the prior written consent of Parvus Contact Information Parvus Corporation 3222 S Washington St Salt Lake City Utah USA 84115 Phone 1 801 483 1...

Page 3: ...ion 16 System Connectors 17 Starter Cableset for Base Unit 18 Mounting the System 18 Installing Cards in the Expansion Segments 19 Removing Modules 19 Reconnecting Modules 19 Removing a Board 20 Installing Custom Boards 21 Basic Operating Procedures 23 Power on Sequence 23 Running the BIOS Setup Utility 24 Hot Swappable SATA Drives 24 HDMI Audio 24 Testing the GPIO 24 Using SSDs 25 SSD Mounting Tr...

Page 4: ...orizontal Mounting 49 Technical Specifications 51 High Performance Processor 51 RAM Memory 51 Solid State Disk 51 Operating System 51 Bus Architecture 51 Expansion I O Support 51 Network 52 Serial 52 USB 52 Video 52 Audio 52 DIO 52 PS2 52 Power 52 Environmental Specifications 54 Temperature 54 Shock Vibration 54 Operating Conditions 54 EMI EMC Isolation 54 Reliability 55 Software Specifications 55...

Page 5: ... SSD Bay 25 Figure 17 Empty SSD Mounting Tray 27 Figure 18 Connector J1 Power 29 Figure 19 Connector J11 CPU A 30 Figure 20 Connector J12 CPU B 32 Figure 21 Connector J13 35 Figure 22 Connector J14 37 Figure 23 Base Unit Angle View 40 Figure 24 Base Unit Front View 41 Figure 25 Base Unit Side View 42 Figure 26 Base Unit Rear View 43 Figure 27 Base Unit Top View 44 Figure 28 Base Unit with One EXP ...

Page 6: ...antage of all features and integrate the mission computer in diverse platforms and applications Manual Organization Chapter 1 provides a functional description of the DuraCOR 80 40 and explains how expansion segments are integrated with the base system to provide additional I O Chapter 2 explains how to operate the DuraCOR 80 40 It describes the system connectors and cables and includes procedures...

Page 7: ...cal shock hazard Personal injury or death could occur Also damage to the system connected peripheral devices or software could occur if the warnings are not followed carefully Caution Hazard to individuals environment devices or data If you do not adhere to the safety advice next to this symbol there is obvious hazard to individuals to environment to materials or to data Note This symbol highlight...

Page 8: ...f application specific PCIe 104 or PCI 104 Express I O cards and meet high speed mission payload I O requirements Standard I O includes 2x Gigabit Ethernet 6x USB 2x RS232 16 bit GPIO dual display outputs Analog DVI stereo audio PS2 and a stackable PCIe 104 bus The unit mounts either horizontally or vertically and supports factory integration of the Cisco IOS managed DuraMAR 5915 router and or app...

Page 9: ...tended Temp Operation with No Moving Parts Corrosion Resistant Aluminum Chassis Sealed Against Water Dust EMI Sealed Hinged Panel on Rear for Dual Removable SATA SSD Storage Circular MIL DTL 38999 Connectors for Reliable I O Connections Filtered Transient Protected Power Supply for Aircraft and Vehicle Use Qualified to MIL 461F and DO 160G Conducted Radiated Emissions Susceptibility Conformal Coat...

Page 10: ...demanding modules such as GPUs frame grabbers and high performance switches and or router is possible because of more than 100W of power head room The 2 slot storage compartment allows the removal and installation of 2 5 SATA interface media Optional SSD drives provide a high performance storage solution in the most demanding environments Standard additional expansion segments can be added to the ...

Page 11: ...raCOR 80 40 2 2GHz Corei7 2655LE 8GB RAM Mission Computer with 1 Expansion Segment DuraCOR 80 40 10 CBL 80 40 00 DTK 80 40 0X DuraCOR 80 40 2 2GHz Corei7 2655LE 8GB RAM 1x Expansion Segment Mission Computer with 2 Expansion Segments DuraCOR 80 40 20 CBL 80 40 00 DTK 80 40 0X DuraCOR 80 40 2 2GHz Corei7 2655LE 8GB RAM 2x Expansion Segment DTK 80 40 00 Development Kit for CentOS Linux DTK 80 40 01 D...

Page 12: ...s a PCB that provides an internal power control bus that interconnects the modules provides Ethernet and zeroization signals and supplies power Figure 4 Base System Interconnect Block Diagram The Parvus Power Supply provides power for the CPU and for boards in the expansion segments if any The internal Ethernet connection is used for communication between modules The Zeroization signal is external...

Page 13: ... configurations additional modules are added between the CPU and power supply Figure 5 shows a base system with two expansion segments Depending on the configuration ordered the expansion segments may be pre populated with a variety of I O boards or empty for customer installation of boards Figure 5 Expansion Segment System Interconnect Block Diagram ...

Page 14: ...l design this power supply is designed to operate without any active cooling and provide resistance to high levels of shock and vibration Features 28V Nominal Power Input Voltage 12 36 VDC Continuous 100 W Systems 18 36 VDC for up to 150W Systems Reverse Over Voltage 250V Spike 100V Surge Protected MIL STD 704F and MIL STD 1275D Compliance 50 W Maximum Power Consumption Base System 100 W Available...

Page 15: ...DuraCOR 80 40 User Manual Chapter 1 Introduction MNL 0642 01 Rev A5 ECO 5370 Effective 19 Jan 18 Page 15 of 59 CPU Block Diagram Figure 7 CPU Block Diagram ...

Page 16: ...pansion segments All gaskets are made with fluorosilicone to prevent fungus growth while protecting the system against humidity and dust Moreover EMI gaskets are Al Ag filled fluorosilicone to seal the system against EMI Connecting to the DuraCOR 80 40 Device Connection Figure 8 shows several examples of typical connections that can be made with the DuraCOR 80 40 mission computer Figure 8 Example ...

Page 17: ...System Connectors Figure 9 shows the connectors on the front panel of a DuraCOR 80 40 with two expansion segments In all configurations the CPU connectors are on top and the power connector is on the bottom Figure 9 System Connectors Note Connectors are sealed only when mating connectors or protective caps are installed ...

Page 18: ...epartment and is meant for lab or bench testing purposes only The cables break out I O from the CPU connectors J11 and J12 and power J1 to standard PC style interfaces Figure 10 Base System Starter Cableset CBL 80 40 00 The starter cableset for the base system includes the following cables Cable Type Quantity Description Power CBL 2500 Banana Plugs 3 each J1 Power CPU A CBL 2498 J11 Ports CPU A HD...

Page 19: ...e the screws and washers and lift off the CPU module 5 If you need to access the bottom card slot in an expansion segment remove the screws and washers and lift the EXP so that the bottom side of the EXP is accessible Reconnecting Modules Modules must always be placed in the same order from bottom to top power supply EXP1 if used EXP2 if used and CPU module on the top 1 Position the lowest module ...

Page 20: ...n provides the general procedure for removing a board from an EXP 7 Disconnect any cables from the IO board to the board 8 Remove any spacers and bus extenders from the board 9 Remove the screws securing the board to the card slot Figure 12 Removing Boards from an EXP Bus Extenders Spacers IO PCB Screws on bottom Cables from Board to PCB ...

Page 21: ...me that you have already built a custom cable to connect the board to J13 or J14 on the front panel of the EXP see the pinout descriptions in J13 Standard Expansion Segment or J14 Standard Expansion Segment Ideally all boards installed in the DuraCOR 80 40 will be connected through either the PCIe or PCI bus Figure 13 Empty EXP Figure 14 Internal Dimensions of an EXP ...

Page 22: ...e will interrupt power continuity and the CPU will not boot until corrected Use bus extenders to bridge the bus gap if possible If PCIe 104 Bus connection is not possible connect cable CBL 2566 0X to CBL 2489 03 to connect the power supply directly to the CPU power as well as a jumper cable between pins C9 and D11 in PCI J501 to bypass PCIe 104 Bus power connection 11 Align the connectors on the b...

Page 23: ...roizing the system Power on Sequence using Lab Cableset 16 Make sure all devices are powered off 17 Connect CPU A CBL 2498 to J11 on the CPU module Connect the monitor keyboard and mouse to the corresponding connectors on CBL 2498 Connect any serial devices audio and DVI HDMI devices 18 Connect CPU B CBL 2499 to J12 on the CPU module Connect USB and I O devices 19 If you want to boot from the SSD ...

Page 24: ...both ports Note These BIOS changes have already been made in all Parvus COR 80 40 systems HDMI Audio To enable HDMI audio 23 Go to the Chipset tab PCH IO Configuration PCH Azalia Configuration in BIOS 24 Enable all Azalia options Note These BIOS changes have already been made in all Parvus COR 80 40 systems Testing the GPIO The GPIO can be tested by running GPIO in Linux and GPIO exe in Windows fr...

Page 25: ...ovable 2 5 SATA solid state disks SSDs The figure shows the bay with one SSD inserted and one SSD partially inserted For vibration dampening the sides of the SSD mounting tray fit tightly in the bay requiring firm pressure to insert or remove the tray In addition the rubber handle on the tray compresses slightly when the bay door is closed ensuring that the tray doesn t slide Figure 16 SSD Bay ...

Page 26: ...st Stor Industrial SLC NAND Flash Mounting Tray CentOS Linux SSD 8040 0064 12 64 GB 2 5 Secure SSD Microsemi Trrust Stor Industrial SLC NAND Flash Mounting Tray WIN7 Pro64 SSD 8040 0128 00 128 GB 2 5 SSD Delkin Industrial SLC NAND Flash Mounting Tray SSD 8040 0128 01 128 GB 2 5 SSD Delkin Industrial SLC NAND Flash Mounting Tray CentOS Linux SSD 8040 0128 02 128 GB 2 5 SSD Delkin Industrial SLC NAN...

Page 27: ... are hot swappable meaning you can remove and insert them at any time without interrupting system operation unless the operating system is installed on that SSD 27 To access the bay open both thumbscrews by pushing and rotating the thumbscrew The thumbscrew will pop forward when it is disengaged Caution Be sure both thumbscrews are open before you open the bay door If the thumbscrew on the right i...

Page 28: ...er to the pinout descriptions for CPU B pin 75 and GPIO pin 16 in Chapter 3 J12 CPU B Connector Pinouts and GPIO Connector Pinouts The zeroization signal can be generated by connecting CPU B pin 75 to pin 77 sending a high signal to certain drives The zeroization signal for Microsemi SSDs offered by Curtiss Wright needs to have the following characteristics Vmin 3 3V Vtyp 5V Vmax 50V Pulse min 30 ...

Page 29: ...Unit Power J1 4 16 D38999 20FC4PN D38999 26FC4SN Base Unit CPU A J11 79 22D D38999 20FG35BN D38999 26FG35PN Base Unit CPU B J12 79 22D D38999 20FG35BA D38999 26FG35PA Standard Expansion Segment J13 66 22D D38999 20FF35BA D38999 26FF35PA Standard Expansion Segment J14 66 22D D38999 20FF35BB D38999 26FF35PB J1 Power Connector Pinouts J1 provides power input signals for 28V power to the Curtiss Wrigh...

Page 30: ...uraCOR 80 40 User Manual Page 30 of 59 MNL 0642 01 Rev A5 ECO 5370 19 Jan 18 J11 CPU A Connector Pinouts J11 provides the signals for the CPU A connectors in the base unit Figure 19 Connector J11 CPU A P N D38999 20FG35BN Shell Size 21 ...

Page 31: ...R Surround out right 17 S_AGND Audio Ground 61 S_AGND Audio Ground 18 RTS2 request to send COM2 62 TXD2 transmit data COM2 19 CTS2 clear to send COM2 63 Ground 20 RI2 ring indicator COM2 64 SDA_SINK SMBus dat DDC 21 Ground 65 Ground 22 TMDS_CLK DVI clock 66 HPD_SINK HDMI panel detected 23 TMDS_CLK DVI clock 67 Ground 24 Ground 68 DDCK DD Clock 25 TMDS_D1 DVI data 1 69 TXD1 transmit data COM1 26 TM...

Page 32: ...01 Rev A5 ECO 5370 19 Jan 18 J12 CPU B Connector Pinouts Figure 20 Connector J12 CPU B P N D38999 20FG35BA Shell Size 21 USB Grounds should be switched to Chassis pins to meet EMI EMC Isolation in a vehicle that is well grounded for USB devices that tie system GND to the cable shield ...

Page 33: ... 0 plus 59 Chassis 16 LAN2 channel 0 minus 60 LAN2 channel 3 plus 17 LAN2 channel 1 plus 61 LAN2 channel 3 minus 18 LAN2 channel 1 minus 62 Chassis 19 Chassis 63 No Connect 20 No Connect 64 GPIO15 GP input output 15 21 Ground 65 GPIO11 GP input output 11 22 USB4 minus channel USB4 66 GPIO06 GP input output 06 23 USB4 plus channel USB4 67 GPIO05 GP input output 05 24 USB4VCC 5 volt for USB4 68 GPIO...

Page 34: ...The table contains the GPIO 2X10 0 100 Pitch IDC connector pinout on the standard cable set for the DuraCOR 80 40 GPIO Pin Number Signal Name 1 GPIO 00 2 GPIO 01 3 GPIO 02 4 GPIO 03 5 GPIO 04 6 GPIO 05 7 GPIO 06 8 GPIO 07 9 GPIO 10 10 GPIO 11 11 GPIO 12 12 GPIO 13 13 GPIO 14 14 GPIO 15 15 GPIO 16 16 GPIO 17 ZEROIZE 17 3 3 V DC 18 GND ...

Page 35: ... and J12 on PCB 1456 01 The assignment of J11 and J12 connectors to cards in the expansion slots is configuration dependent and affected by the card s position in the stack and the location of connectors on the card J13 can be referenced to GND or Chassis by adding removing zero ohm resistors on R1 1 R1 2 and R1 3 on both sides of PCB 1456 01 Consult Curtiss Wright Salt Lake City Application Engin...

Page 36: ...J12 16 25 Neg 65 J11 17 9 Pos 7 J12 17 26 Pos 60 J11 18 10 Pos 8 J12 18 27 Pos 38 J11 19 9 Neg 14 J12 19 26 Neg 61 J11 20 10 Neg 15 J12 20 27 Neg 39 J11 21 11 Pos 9 J12 21 28 Pos 66 J11 22 12 Pos 20 J12 22 29 Pos 55 J11 23 11 Neg 16 J12 23 28 Neg 62 J11 24 12 Neg 28 J12 24 29 Neg 56 J11 25 13 Pos 23 J12 25 30 Pos 47 J11 26 14 Pos 24 J12 26 31 Pos 63 J11 27 13 Neg 31 J12 27 30 Neg 48 J11 28 14 Neg ...

Page 37: ... and J22 on PCB 1456 01 The assignment of J21 and J22 connectors to cards in the expansion slots is configuration dependent and affected by the card s position in the stack and the location of connectors on the card J14 can be referenced to GND or Chassis by adding removing zero ohm resistors on R2 1 R2 2 and R2 3 on both sides of PCB 1456 01 Consult Curtiss Wright Salt Lake City Application Engin...

Page 38: ...18 10 Pos 8 J22 18 27 Pos 38 J21 19 9 Neg 14 J22 19 26 Neg 61 J21 20 10 Neg 15 J22 20 27 Neg 39 J21 21 11 Pos 9 J22 21 28 Pos 66 J21 22 12 Pos 20 J22 22 29 Pos 55 J21 23 11 Neg 16 J22 23 28 Neg 62 J21 24 12 Neg 28 J22 24 29 Neg 56 J21 25 13 Pos 23 J22 25 30 Pos 47 J21 26 14 Pos 24 J22 26 31 Pos 63 J21 27 13 Neg 31 J22 27 30 Neg 48 J21 28 14 Neg 32 J22 28 31 Neg 57 J21 29 15 Pos 22 J22 29 32 Pos 40...

Page 39: ...0642 01 Rev A5 ECO 5370 Effective 19 Jan 18 Page 39 of 59 Connector Designator J6 MFR FCI PN 98424 G52 08LF is the connector with two available USB Ports The pinout is as follows Pin Signal 1 GND 2 USB8 P 3 USB8 N 4 USB8VCC 5 GND 6 USB7 P 7 USB 7 N 8 USB7VCC 1 5 J6 ...

Page 40: ...ors MIL DTL 38999 Series III Installation Base Flange Mount or Side Boss Mount 90 Rotated Orientation Cooling Natural Passive Convection Conduction No Moving Parts Dimensions The table summarizes the physical dimensions of the DuraCOR 80 40 excluding connectors and mounts Each expansion segment adds 2 5 08 cm to the system height The drawings following the table illustrate the dimensions in differ...

Page 41: ...DuraCOR 80 40 User Manual Chapter 4 Specifications MNL 0642 01 Rev A5 ECO 5370 Effective 19 Jan 18 Page 41 of 59 Figure 24 Base Unit Front View 4 40 THREADED INSERTS 155 ...

Page 42: ...Chapter 4 Specifications DuraCOR 80 40 User Manual Page 42 of 59 MNL 0642 01 Rev A5 ECO 5370 19 Jan 18 Figure 25 Base Unit Side View 4X 5 16 18 THREADED INSERTS 400 ...

Page 43: ...DuraCOR 80 40 User Manual Chapter 4 Specifications MNL 0642 01 Rev A5 ECO 5370 Effective 19 Jan 18 Page 43 of 59 Figure 26 Base Unit Rear View CHASSIS GND 1X 1 4 20 THREADED INSERT 375 ...

Page 44: ...Chapter 4 Specifications DuraCOR 80 40 User Manual Page 44 of 59 MNL 0642 01 Rev A5 ECO 5370 19 Jan 18 Figure 27 Base Unit Top View ...

Page 45: ...18 Page 45 of 59 Base Unit With One Expansion Segment EXP Dimensions Each standard expansion segment adds 2 0 5 08 cm to the overall height For the top view and mounting dimensions refer to Figure 27 Figure 28 Base Unit with One EXP Angle View Figure 29 Base Unit with One EXP Front and Side Views ...

Page 46: ...Chapter 4 Specifications DuraCOR 80 40 User Manual Page 46 of 59 MNL 0642 01 Rev A5 ECO 5370 19 Jan 18 Figure 30 Base Unit with One EXP Rear View CHASSIS GND 1X 1 4 20 THREADED INSERT 375 ...

Page 47: ...8 Page 47 of 59 Base Unit With Two Expansion Segments EXP Dimensions Each standard expansion segment adds 2 0 5 08 cm to the overall height For the top view and mounting dimensions refer to Figure 27 Figure 31 Base Unit with Two EXPs Angle View Figure 32 Base Unit with Two EXPs Front and Side Views ...

Page 48: ...Chapter 4 Specifications DuraCOR 80 40 User Manual Page 48 of 59 MNL 0642 01 Rev A5 ECO 5370 19 Jan 18 Figure 33 Base Unit with Two EXPs Rear View CHASSIS GND 1X 1 4 20 THREADED INSERT 375 ...

Page 49: ...ree configurations Curtiss Wright recommends using 20 UNC bolts of appropriate grade depending on the application Figure 34 Vertical Mounting Holes Horizontal Mounting The pattern for horizontal mounting holes depends on the configuration Threaded inserts 5 16 18 are installed on the side of each module Consult Curtiss Wright Salt Lake City Application Engineering if you have questions Figure 35 H...

Page 50: ...4 Specifications DuraCOR 80 40 User Manual Page 50 of 59 MNL 0642 01 Rev A5 ECO 5370 19 Jan 18 Figure 36 Horizontal Mounting Holes Base Unit with 1 EXP Figure 37 Horizontal Mounting Holes Base Unit with 2 EXPs ...

Page 51: ... 128 256 GB Microsemi Trrust Stor Secure SSD with Fast Purge AES 256 HW Encryption 100 MB s Read Write Rates 32 64 128 GB Delkin SSD Read Rates up to 250 MB s Write Rates up to 180 MB s Operating System Pre installed Linux or Special Ordered with Windows 7 or Windows Embedded Real Time Operating System Hardware Compatible w x86 Embedded RTOS VxWorks Board Support Package BSP Roadmapped Bus Archite...

Page 52: ...Unit 100W Available for I O Expansion Segments Grounding Lug for Connection to System Chassis Ground 20 UNC Battery for Real Time Clock Maintains Time Day for Estimated 10 Years Power draw of 12V and 5 V Rails 12 volts 5 volts Power watts Windows 7 64 Typical Avg in Amps 0 94 A 2 39 A 23 23 Windows 7 64 Idle Desktop Avg in Amps 0 20 A 1 76 A 11 20 Windows 7 64 Max Consumption Max Amps 3 76 A 2 77 ...

Page 53: ...hapter 4 Specifications MNL 0642 01 Rev A5 ECO 5370 Effective 19 Jan 18 Page 53 of 59 Figure 38 Maximum current available on 3 3V rail Figure 39 Maximum current available on 5V rail Figure 40 Maximum current available on 12V rail ...

Page 54: ... for Compliance w Method 510 4 No Dust Ingress Operating Altitude Up to 50 000ft 15 240 meters Thermal De rating May Apply Storage Altitude Sea Level to 60 000ft 18 288 meters EMI EMC Isolation Qualified to MIL STD 461F and DO 160G Conducted Emissions MIL STD 461F CE102 Power Leads 10 KHz to 10MHz basic curve figure CE102 1 DO 160G Sec 21 Conducted RF Emissions 150 kHz to 152 MHz Cat L figures 21 ...

Page 55: ...ve Cooling Conformal Coated Boards for Humidity and Tin Whisker Mitigation MTBF See Qualification Test Report Software Specifications Available operating systems Pre installed Linux or Special Ordered with Windows 7 or Windows Embedded Real Time Operating System Hardware Compatible w x86 Embedded RTOS VxWorks Board Support Package BSP Roadmapped ...

Page 56: ...Email slp_tsupport curtisswright com Phone 1 801 433 6322 Fax 1 801 483 1523 Returning for Service Before returning any Parvus product please fill out a Return Material Authorization RMA request form available for download from the following website under the support section http www curtisswrightds com parvus Email this form to the Technical Support email address slp_tsupport curtisswright com to...

Page 57: ...ny contact info Curtiss Wright 3222 S Washington St Salt Lake City Utah USA 84115 801 483 1533 FAX 801 483 1523 Website http www curtisswrightds com parvus Sales 1 800 483 3152 or 801 483 1533 slp_sales curtisswright com Product Technical Support 1 801 433 6322 slp_tsupport curtisswright com Customer Feedback slp_feedback curtisswright com ...

Page 58: ...dix A Power Supply DuraCOR 80 40 User Manual Page 58 of 59 MNL 0642 01 Rev A5 ECO 5370 19 Jan 18 Appendix A Power Supply Figure 41 Horizontal Mounting Holes Base Unit with 2 EXPs PCA 1411 01 12 36 VDC Input ...

Page 59: ...DuraCOR 80 40 User Manual Appendix A Power Supply MNL 0642 01 Rev A5 ECO 5370 Effective 19 Jan 18 Page 59 of 59 ...

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