Cumberland PNEG-499 Installation And Operation Manual Download

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PNEG-499

Cycle Plus Pan Feeder

Installation and Operation Manual

PNEG-499

Date: 01-01-15

Summary of Contents for PNEG-499

Page 1: ...PNEG 499 Cycle Plus Pan Feeder Installation and Operation Manual PNEG 499 Date 01 01 15...

Page 2: ...2 PNEG 499 Cycle Plus Pan Feeder...

Page 3: ...terhouse Control Unit Installation 20 Service Section Kit Installation 21 Elbow and End Tube Assembly 22 Auger Installation 23 Auger Brazing 26 Power Drive Unit Installation 27 Feed Hopper Assembly 28...

Page 4: ...Components 51 Grilled Centerhouse Control Unit Components 53 Programmed Cockerel Feeder 55 Grilless Feeder 56 Cycle Plus Pan Feeder Power Drive Unit 57 Cycle Plus Pan Feeder Unloader 58 120 Lb Feed H...

Page 5: ...gration and mortality By running on a continuous cycle with a constantly charged line the Cumberland Cycle Plus Pan Feeder system eliminates skips in feed delivery distributes feed evenly and simultan...

Page 6: ...and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION CAUTION This is the safety alert symbol It is used to alert you to potential pe...

Page 7: ...llations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be...

Page 8: ...ponent to determine if there are any safety considerations to be taken prior to use and or installation Any and all necessary personal protective equipment should be worn at all times when handling as...

Page 9: ...ating and safety procedures for this auger This sign off sheet is provided for your convenience and personal record keeping All unqualified persons are to stay out of the work area at all times It is...

Page 10: ...the charged line and unequal distribution to the pans Control Panel Input 50 60 Hz 220 VAC 1 Phase Tubing Four 4 hole 9 2 74 m tubing Four 4 hole 10 3 05 m tubing Four 4 hole 12 3 66 m tubing Maximum...

Page 11: ...the nearest winching drop line The drive units should be staggered and be placed at positions A B and D as shown in Figure 4B The following figures show houses with two Cycle Plus Pan Feeder loops The...

Page 12: ...Pan Feeder NOTE In breeder houses the Cycle Plus Pan Feeder loop is 5 1 1 2 m wide Figure 4B Breeder House Ref Description Ref Description K Weigh Tank O Drive Unit L Fill Tank P Service Section M Au...

Page 13: ...sembly The insert reduces the feeder volume when low feed rations are needed or every day feeding is required See Figure 5A Figure 5A Be careful when handling the tubes so as not to damage the tabs In...

Page 14: ...Figure 5C Figure 5C Install the pan assembly from the opposite side locking the ears over the drop tube cap See Figure 5D Figure 5D Rotate the feeder until the pan snaps into the locked down position...

Page 15: ...within the diameter of the tube See Figure 5F Figure 5F Place the grill weldment over the drop tube IMPORTANT The feeder assemblies must be placed onto the tubing before the tubing is assembled togeth...

Page 16: ...and place the pan onto the grill weldment by squeezing the grill weldment together at the opening The ring around the bottom of the grill weldment should sit on top of the pan with the hooks supportin...

Page 17: ...tube with the tabs on the tube pointing directly downward The slots on the bell end of the tube should be aligned horizontally when the tabs are pointing downward See Figure 5H Figure 5H Place the an...

Page 18: ...he tubes will attach to the unloader Using the 1 3 4 insulator package fasten the tubes onto each side of the unloader The tabs should be pointing straight down and the slots on the belled end will be...

Page 19: ...is to be placed next to the feed hopper under the Flex Flo drop kit The reason for this is to be able to shut off the Flex Flo drop kit while half house brooding The service section should be placed u...

Page 20: ...belled ends of tubing on the control unit Make sure the tubes are inside each other as far as possible and tighten the 1 3 4 U Clamps See Figure 5N Figure 5N Adjustment The grilled centerhouse contro...

Page 21: ...e 5O Lay the two halves of the plexi glass on top of each other so that they form a clear tube Make sure the ends are flush Evenly space two 2 of the 2 hose clamps in the middle of the service section...

Page 22: ...s on each end to secure the tubing in place See Figure 5Q IMPORTANT Do not over tighten the 2 hose clamps Over tightening can crack the plexi glass tubing Figure 5Q Elbow and End Tube Assembly Loosen...

Page 23: ...e crank assembly to aid in feeding the auger through the tubing to the other end Repeat the above for the other line of tubing in the loop Be careful when handling the auger coil so as not to kink the...

Page 24: ...Pan Feeder Auger Installation Continued Feed one end of the auger through the elbow and end tube assembly Pull enough auger out of the elbow and feed line tube to work with See Figure 5T Figure 5T Re...

Page 25: ...cking pliers Repeat the above for the other line of tubing in the loop Feed the long end of the auger through the elbow and end tube assembly Mark and cut the auger at the appropriate location for the...

Page 26: ...lide the elbows and end tube assembly onto each end of the tubing and tighten the 2 tube clamps See Figure 5V IMPORTANT Clean off any dirt and oil from both ends of the auger to ensure a good braze Le...

Page 27: ...d Slide the anti roost guard through the insulators so that it angles down toward the motor Refer to the wiring diagram on Page 43 for proper wiring instructions See Figure 5W IMPORTANT Make certain t...

Page 28: ...inside of the hopper to help prevent feed from bridging Install the hopper brace and hanger brackets in the holes at the top of the hopper Additional bolts and nuts are provided to plug the extra hol...

Page 29: ...the hopper bottom flange and boot top flange Hang the agitator arm by the S hook from a hole in the center of the hopper brace See Figure 5Y Figure 5Y Assemble the hopper lid halves using the nuts and...

Page 30: ...spring Remove any excess cable Repeat the above until reaching a drive unit At the drive unit place an insulator package on each side Snap the anti roost guard into the insulators on top of the drive...

Page 31: ...FLX 3802 Both of Cumberland s feed level control switches are designed to provide automatic control for the fill system on any hopper fed feeding system The switch should be mounted on the incoming s...

Page 32: ...nued NOTE It may be necessary to locate the switch low in the hopper to create a buffer area in the hopper to allow for any carry over of feed from the first drop With out this buffer feed may eventua...

Page 33: ...rectly over where the feeder line is to be installed Each loop requires two 2 winches one per feeder line Winch each side of the loop as though it was a straight line feeder See Figure 5AE Figure 5AE...

Page 34: ...bending For metal frame installations some support fabrication may be necessary in order to install pulleys at the recommended spacing For additional information and recommendations contact a Cumberl...

Page 35: ...will protrude on one side See Figure 5AH Figure 5AH For systems shorter than 360 109 73 m extend the winch cable 3 16 the full length of the feeder line stringing the cable through the cable hole on t...

Page 36: ...e must not wrap over itself on the drum but should lay as closely as possible to each previous wrap Figure 5AJ Drop Cable Installation Attach the 1 3 4 4 445 cm pulley to each hook Place the hangers t...

Page 37: ...sleeve to clamp the drop cable to the winch cable and thread it through the tube hanger and adjustment clip Cut the winch cable behind the cable clamp sleeve Level the feed line using the adjustment...

Page 38: ...the function that is selected Time of Day This indicates the time of day on the four 4 digit LED display Two 2 LEDs on the right of the display indicated whether the time is AM or PM Two LEDs on the l...

Page 39: ...of feedings from 0 through 20 Zero feedings per day will prohibit all feedings To enter the new value you must depress the Enter switch As with the time set mode you may exit the Feedings per Day mod...

Page 40: ...ually by placing the toggle switches into the MANUAL up position The feeders may be shut off by placing the toggle switches into the OFF center position For automatic computer control operation place...

Page 41: ...ily be reprogrammed You do not have to be afraid of this control Try the different buttons and see what they are capable of doing Function Step Display TIME OF DAY 1 Press Time of Day key 2 Press Modi...

Page 42: ...may be reprogrammed by going to that feeding run time number and following Steps 3 7 Alternate flashing of feeding cycle number and feeding run time for cycle Alternate flashing of number and run time...

Page 43: ...ing in the field must be performed by a qualified electrician according to local and national codes Do not operate the equipment without the covers and guards in their proper positions Failure to have...

Page 44: ...ontrol 220 VAC 3 Phase Figure 6B Weigh Bin Fill System Hopper Fill System No 1 Feeders Contactors Feed Line Motor Feed Line Motor Control Panel Output 230 Volt 1 Phase To Hopper Fill System To Weigh B...

Page 45: ...ol 380 VAC 3 Phase Figure 6C Weigh Bin Fill System Hopper Fill System No 1 Feeders Contactors Feed Line Motor Feed Line Motor Control Panel Output 230 Volt 1 Phase To Hopper Fill System To Weigh Bin F...

Page 46: ...Output 230 Volt 1 Phase Control Panel Output 230 Volt 1 Phase Scale Switches not included Upper Lower Mom Terminal Strip Weigh Bin Fill System Contactor Coil Coil Coil Feeder Fill System Contactor Fe...

Page 47: ...6 Wiring Diagrams PNEG 499 Cycle Plus Pan Feeder 47 Fill System Feed Level Control Switch Wiring Figure 6E Fill System Control Unit Safety Switch Fill System Motor Single Phase Feed Hopper Switch...

Page 48: ...48 PNEG 499 Cycle Plus Pan Feeder NOTES...

Page 49: ...l Unit Components See Page 53 4 Programmed Cockerel Feeder See Page 55 5 Grilless Feeder See Page 56 6 Cycle Plus Pan Feeder Power Drive Unit See Page 57 7 Cycle Plus Pan Feeder Unloader See Page 58 8...

Page 50: ...ss Feeder Assembly 5 7099041 Unloader Assembly 6 7097700 Insulator Package 1 3 4 2 per Unloader 7 7098232 120 Lbs Capacity Feed Hopper 8 7098590 Complete Hopper Lid 9 7099136 Service Section Kit 10 70...

Page 51: ...6 Elbow Insulator Package 2 per Elbow 8 7097946 Turkey Boot Insulator Package 2 per Elbow 9 7099136 Service Section Kit 10 401920 1 3 4 U Clamp with Saddle and Nuts 11 S 2086 3 8 16 x 1 1 2 Bolt 12 70...

Page 52: ...52 PNEG 499 Cycle Plus Pan Feeder NOTES...

Page 53: ...7 Parts List PNEG 499 Cycle Plus Pan Feeder 53 Grilled Centerhouse Control Unit Components...

Page 54: ...ad Bolt 7 S 1101 1 4 20 x 1 2 Hex Head Bolt N S S 1937 5 16 Flat Washer N S S 1102 1 4 20 Hex Nut 8 7097327 Switch Spring Bracket 9 7098253 Switch Angle Bracket Weldment 10 S 6308 6 32 x 3 4 Round Hea...

Page 55: ...d Cockerel Feeder Ref Part Description 7098275 Programmed Cockerel Feeder Assembly 1 7097229 Grill Weldment 2 7097221 Drop Tube 3 7097248 PVC Feed Level Control 4 7097220 Pan 5 7097496 Anti Rotation C...

Page 56: ...Grilless Feeder Ref Part Description 7097388 Grilless Feeder 1 401194 Drop Tube Cap 2 7097919 Locking Clip 3 145296 Drop Tube 4 7092810 Pan Hanger 5 7099650 Grilless Feeder Insert 6 401201 Pan N S 709...

Page 57: ...Screw 6 S 4275 5 16 x 3 4 Bolt 7 FLX 2774 Drive Gear Hub 8 FT 00001 Drive Gear 9 S 4344 5 16 Socket Head Cap Screw 10 7097914 Base Coupler 11 S 1102 1 4 20 Hex Nut 12 7097915 End Coupler 13 S 1101 1...

Page 58: ...8 16 Hex Nut 6 S 396 5 16 18 Hex Nut 7 7098599 Cycle Plus Unloader Top Plate Assembly 8 S 2086 3 8 16 x 1 1 2 Hex Head Bolt 9 7097366 Dare Insulator 10 S 1054 3 8 Med Lockwasher 11 S 456 3 8 16 Hex Nu...

Page 59: ...Hopper Panel 2 S 2041 1 4 Lockwasher 3 S 1102 1 4 Hex Nut 4 S 6674 1 4 Slot Truss Head Screw 5 S 4275 5 16 18 x 3 4 Bolt 6 7098229 Hopper Brace 7 7098230 Hopper Hanger 8 S 396 5 16 18 Hex Nut 9 70985...

Page 60: ...00 Front Panel Assembly 6 7062300 Side Extension 7 7052200 Hold Down Bar 8 7052100 Switch and Paddle Assembly 9 401179 Paddle Cover 10 S 6143 6 32 x 1 Machine Screw 11 S 6144 6 32 Hex Nut 12 313164 10...

Page 61: ...Nut 5 FLX 3940 Paddle 6 FLX 3981 Mounting Bracket 7 S 6674 1 4 x 1 2 Slotted Truss Head Bolt 8 S 2041 1 4 Lockwasher 9 S 1102 1 4 20 Hex Nut 10 FLX 3842 Unimax Switch 11 FLX 4196 Body Assembly Hopper...

Page 62: ...98868 Control Panel Decal 2 7097446 Control Box 3 7098869 Microprocessor Assembly 4 7098636 Enclosure Cover Shield 5 7097476 Red Light 6 S 4334 10 32 Hex Nut 7 D03 0026 Toggle Switch 8 7098635 Switch...

Page 63: ...SI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in th...

Page 64: ...des and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510...

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