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137556-3 REV. B

PWA, MAIN/INPUT CE1000A 

MDCE100

E.C.N

REV

DATE

DWN

PE

CM

05N0216

B

R605,R609, AND R610 WERE OPEN

04/25/05

TLM

BC

DSV

UNLESS OTHERWISE SPECIFIED, THIS PRINTED WIRING ASSEMBLY SHALL MEET 
THE SPECIFICATION DESCRIBED IN IPC-A-610C CLASS 2 STANDARDS.

NOTES:
1.  PRINTED WIRING BOARD PART NUMBER 137555-3.
2.  SEE 137556-3_B.TIF FOR SCHEMATIC AND BOARD MAP
3.  ALL LEADS SHALL BE TRIMMED TO 0.093" OR LESS.
4.  POSITION COMPONENTS AS SHOWN ON COMPONENT MAP.
5.  THE PRINTED WIRING ASSEMBLY PART NUMBER FOR THIS ASSEMBLY SHALL
     BE MARKED ON THE PRINTED WIRING BOARD AND SHALL BE PERMANENT.
6.  MAP LOCATIONS DENOTED BY AN ASTERISK (*), INDICATE COMPONENTS
      MOUNTED ON THE BOTTOM SIDE OF THE PRINTED WIRING BOARD.
7.  REMOVE SOLDER OR PREVENT SOLDER FROM ACCUMULATING IN HOLE.
8.  CONNECT THE WIRES THAT COME FROM HS2 AND HS4 TO WP4 AND WP5 RESPECTIVELY.
9.  INSTALLATION OF U106 AND U206 IS AS FOLLOWS:
      A. BEND TRANSISTOR AT 90 DEG. FLAT SIDE DOWN
      B. PLACE TRANSISTOR INTO THE PWB AS SHOWN ON THE COMPONENT MAP DETAIL B
      C. MIX OUTPUT EPOXY (125482-1) AND ACCELERATOR (125483-1) TOGETHER. APPLY THE MIXTURE
          TO THE TRANSISTOR AND HEATSINK. THE MIXTURE MUST FILL THE HEATSINK HOLE AND THE
          LEADS OF THE DEVICE, ESPECIALLY THE CENTER LEAD. (NOTE: NO VISIBLE AIR GAPS
          AROUND THE TRANSISTOR AND THE TRANSISTOR LEADS CANNOT TOUCH THE HEATSINK)
      D. HOLD THE TRANSISTOR AGAINST THE HEATSINK UNTIL EPOXY SETS-UP.
10. TORQUE 6-32 HEX NUTS (CPN 132491-1) AS FOLLOWS:
      A. PRE-WAVE TORQUE OF 13-15 INCH LBS.
11. INSTALL J3 CONNECTOR AS SHOWN ON COMPONENT MAP.
12. INSTALL SHUNT (C 6419-3) OVER ONE PIN ONLY OF P1 AND P2 AS SHOWN ON COMPONENT MAP
13. APPLY CLEAR SILICONE (126825-1) OVER Q104 AND HS2, AND Q204 AND HS4 TO FORM A
     SILICONE CAP OVER THE COMPONENTS.
14. ON FASTON TABS, CPN 101031-1, THE COMPONENT SIDE MUST HAVE A MINIMUM OF 50% OF
     THE ORIGINAL LAND COVERED WITH WETTED SOLDER.  THIS IS IN ADDITION TO THE IPC-A-610
     REQUIREMENTS.

DWN

KLW

01/28/05

PE

BC

01/28/05

CM

DSV

02/02/05

DIST.

K

REVISION HISTORY

DESCRIPTION

INITIAL RELEASE DERIVED FROM 137556-2 REV 1 WITH THE 
FOLLOWING CHANGES.  DELETED C27, HW37, HW38, R278, 
AND W4. ADDED D132, D133, D232, D233, S2, U1X, AND U2X.
C1 WAS A11427-102K2. C221 WAS C10196-1.  D114, D115, 
D214, AND D215 WERE 137615-1.  J7 WAS 101572-1.  P3 AND 
P4 WERE 130940-1. PWB1 WAS 137555-2.  R1 WAS A11368-
10011. R138 AND R238 WERE A11371-1213.  R19 WAS A11371-
3313.  R274 WAS A11368-60432.  R605, R609, AND R610 WERE 
A11371-1501.  TP15, TP38, AND TP39 WERE 138063-1.

A

01/28/05 KLW

BC

DSV

UNCONTROLLED

UNLESS OTHERWISE MARKED IN RED INK BY CM AS A CONTROLLED COPY, COPIES OF THESE DOCUMENTS
INCLUDING ASSOCIATED ELECTRONIC REPRODUCTIONS ARE FOR REFERENCE ONLY

THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF CROWN INTERNATIONAL, INC. AND SHALL NOT BE
REPRODUCED, COPIED, OR USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS OR DEVICES
WITHOUT PERMISSION.

137556-3_B.xls

R04.1CDE-004_(Fm) JAW 10/6/01

CROWN AUDIO, INC. ELKHART, IN.

1 OF 19

Summary of Contents for CE-1000A

Page 1: ...TSINK UNTIL EPOXY SETS UP 10 TORQUE 6 32 HEX NUTS CPN 132491 1 AS FOLLOWS A PRE WAVE TORQUE OF 13 15 INCH LBS 11 INSTALL J3 CONNECTOR AS SHOWN ON COMPONENT MAP 12 INSTALL SHUNT C 6419 3 OVER ONE PIN ONLY OF P1 AND P2 AS SHOWN ON COMPONENT MAP 13 APPLY CLEAR SILICONE 126825 1 OVER Q104 AND HS2 AND Q204 AND HS4 TO FORM A SILICONE CAP OVER THE COMPONENTS 14 ON FASTON TABS CPN 101031 1 THE COMPONENT S...

Page 2: ... 10 NPO 0805 T R L 10 C109 A11427 103K2 01 UF 50V 10 X7R MLC 0805 I 6 C110 A11369 471K2 470PF 50V 10 NPO 0805 T R N 7 C111 A11427 103K2 01 UF 50V 10 X7R MLC 0805 N 8 C112 A11427 104K2 1UF 50V CHIP CAP 10 0805 X7R O 7 C113 127299 1 47UF 6 3V 20 NP LYTIC SMT T R N 8 C114 127299 1 47UF 6 3V 20 NP LYTIC SMT T R N 8 C115 A11427 103K2 01 UF 50V 10 X7R MLC 0805 N 8 C116 A11427 472K2 4700PF 50V 10 X7R 080...

Page 3: ...PF 50V 10 X7R 0805 T R K 2 C217 A11427 272K2 2700PF 50V 10 X7R 0805 T R E 1 C218 A10434 104JD 1UF 250V 5 MTL POLY FILM T A G 9 C219 A11427 472K2 4700PF 50V 10 X7R 0805 T R E 1 C220 OPEN E 2 C221 OPEN E 8 C222 A11427 104K2 1UF 50V CHIP CAP 10 0805 X7R E 8 C223 A11427 104K2 1UF 50V CHIP CAP 10 0805 X7R K 8 C224 C10196 1 2 2UF 50V 20 LOW LEAK CAP J 9 C225 102438 101K2 100PF 200V NPO 0805 T R E 2 C226...

Page 4: ...07 131648 1 DIODE ZENER 500MW 16V SOD 123 M 7 D108 126549 1 DIODE 30V 200MA SCHOTTKY SOT23 N 8 D109 131648 1 DIODE ZENER 500MW 16V SOD 123 M 7 D110 126549 1 DIODE 30V 200MA SCHOTTKY SOT23 N 8 D111 C 9283 0 DIODE MMBD4148 914 SOT 23 SMT N 8 D112 C 9283 0 DIODE MMBD4148 914 SOT 23 SMT O 8 D113 C 9283 0 DIODE MMBD4148 914 SOT 23 SMT O 8 D114 C10422 1 DIODE 3A 400V 1N5404 AXIAL J 6 D115 C10422 1 DIODE...

Page 5: ...1 E102 102477 1 LED SMT R A RED K 1 E200 102477 1 LED SMT R A RED M 1 E201 102476 1 LED SMT R A GREEN M 1 E202 102477 1 LED SMT R A RED N 1 F1 134732 1 FUSE 4A FAST 125V SMT G 10 F2 134732 1 FUSE 4A FAST 125V SMT G 10 HS1 102606 6 HEATSINK CE1000 J 5 HS2 102606 6 HEATSINK CE1000 D 5 HS3 102606 7 HEATSINK CE1000 PC J 2 HS4 102606 7 HEATSINK CE1000 PC D 2 HW1 102608 1 SPACER 6 X 187 LONG AL D 6 HW2 ...

Page 6: ...EM STL Z D 6 HW54 126785 1 4 40X3 8 6PNHD T10 SEM STL Z E 7 HW55 126785 1 4 40X3 8 6PNHD T10 SEM STL Z J 3 HW56 126785 1 4 40X3 8 6PNHD T10 SEM STL Z K 4 HW57 126785 1 4 40X3 8 6PNHD T10 SEM STL Z D 3 HW58 126785 1 4 40X3 8 6PNHD T10 SEM STL Z E 4 HW59 102719 1 6 32X 312 TORX PAN HD TFS K 5 HW60 102719 1 6 32X 312 TORX PAN HD TFS L 6 HW61 102719 1 6 32X 312 TORX PAN HD TFS M 6 HW62 102719 1 6 32X ...

Page 7: ...CTR 470UH PM75 10 SMD T R H 8 L102 102470 1 INDUCTOR 2 75UH 11A RADIAL H 8 L200 137717 1 IDCTR 470UH PM75 10 SMD T R J 1 L201 137717 1 IDCTR 470UH PM75 10 SMD T R E 1 L202 102470 1 INDUCTOR 2 75UH 11A RADIAL F 8 P1 C 9202 0 2 PIN SGL ROW VERT GOLD HDR M 10 P2 C 9202 0 2 PIN SGL ROW VERT GOLD HDR K 10 P3 OPEN L 10 P4 OPEN L 10 P5 OPEN M 8 P6 OPEN L 1 PWB1 137555 3 PWB CE PLATFORM MAIN A 1 Q1 102479...

Page 8: ... 230V 15A 30MHZ J 2 Q214 102659 1 NPN TO 3 MJ21194 PWR J 4 Q215 102659 1 NPN TO 3 MJ21194 PWR K 3 Q216 OPEN L 4 Q217 OPEN M 3 Q218 102659 1 NPN TO 3 MJ21194 PWR M 4 Q219 102659 1 NPN TO 3 MJ21194 PWR N 3 Q220 103193 1 SOT 223 PNP 300V 500MA 50MHZ D 2 Q221 103200 1 2SC5242 NPN 230V 15A 30MHZ E 2 Q223 102659 1 NPN TO 3 MJ21194 PWR E 4 Q224 102659 1 NPN TO 3 MJ21194 PWR F 3 Q225 OPEN F 4 Q226 OPEN G ...

Page 9: ... R115 A11368 68121 68 1KOHM 0 1W 1 CHIP 0805 L 10 R116 A11368 22601 226 OHM 0 1W 1 0805 T R M 9 R117 A11371 3341 330 KOHM 1W 5 0805 T R M 9 R118 A11368 68111 6 81K 0 10W 1 CHIP 0805 N 10 R119 A11371 3333 33 KOHM 25W 5 1210 T R M 9 R120 A11368 90921 90 9K 0 10W 1 MF 0805 M 9 R121 A11368 10021 10K 1 10W 1 SMD 0805 T R M 10 R122 A11368 15831 158KOHM 1W 1 0805 T R N 9 R123 A11368 10031 100 KOHM 1W 1 C...

Page 10: ...021 10K 1 10W 1 SMD 0805 T R H 8 R177 A11368 10023 10 0KOHM 25W 1 1210 T R H 8 R178 A11368 82521 82 5K 0 10W 1 CHIP 0805 N 9 R179 A11368 10031 100 KOHM 1W 1 CHIP 0805 G 7 R180 A11368 39231 392 KOHM 1W 1 0805 T R G 8 R181 A11371 6814 680 OHM 5W 5 2010 T R K 1 R182 A11368 10021 10K 1 10W 1 SMD 0805 T R G 8 R183 A11368 10031 100 KOHM 1W 1 CHIP 0805 G 8 R184 A11371 5R65 5 6 OHM 1W 5 2512 T R I 8 R185 ...

Page 11: ... R I 4 R233 A11371 7511 750 OHM 1W 5 0805 T R I 4 R234 C10613 5 1 KOHM TOP ADJUST TRIMMER T R J 8 R235 A11368 10023 10 0KOHM 25W 1 1210 T R K 2 R236 A11371 8201 82 OHM 1W 5 0805 T R K 7 R237 A11368 49902 499 OHM 125W 1 1206 T R K 8 R238 A11368 12103 RES 121 OHM 0 25W 1 1210 T R L 8 R239 A11368 16203 162 OHM 0 25W 1 1210 T R L 8 R240 OPEN L 8 R241 A11371 8211 820 OHM 1W 5 0805 T R L 8 R242 125478 1...

Page 12: ... 1W 1 0805 T R K 10 R298 A11368 31623 31 6K OHM 25W 1 1210 K 8 R299 A11368 49901 499 OHM 1W 1 0805 T R K 8 R300 A11371 1R83 1 8 OHM 5 25W 1210 E 6 R301 A11371 1R83 1 8 OHM 5 25W 1210 K 6 R302 A11371 1R83 1 8 OHM 5 25W 1210 L 6 R303 OPEN L 6 R304 OPEN M 6 R305 A11371 1R83 1 8 OHM 5 25W 1210 M 6 R306 A11371 1R83 1 8 OHM 5 25W 1210 N 6 R307 A11371 1R83 1 8 OHM 5 25W 1210 F 6 R308 A11371 1R83 1 8 OHM ...

Page 13: ... 1 8 OHM 5 25W 1210 M 6 R359 A11371 1R83 1 8 OHM 5 25W 1210 D 6 R360 A11371 1R83 1 8 OHM 5 25W 1210 E 6 R361 A11371 1R83 1 8 OHM 5 25W 1210 E 7 R362 A11371 1R83 1 8 OHM 5 25W 1210 D 7 R363 A11371 1R83 1 8 OHM 5 25W 1210 E 7 R364 A11371 1R83 1 8 OHM 5 25W 1210 D 7 R365 A11371 1R83 1 8 OHM 5 25W 1210 E 6 R366 A11371 1R83 1 8 OHM 5 25W 1210 E 6 R367 A11371 1R83 1 8 OHM 5 25W 1210 E 7 R368 A11371 1R83...

Page 14: ...M 1W 1 CHIP 0805 K 10 R417 A11368 31623 31 6K OHM 25W 1 1210 K 7 R418 A11368 31623 31 6K OHM 25W 1 1210 L 8 R419 OPEN K 10 R420 A11371 5R65 5 6 OHM 1W 5 2512 T R F 8 R421 A11371 5R65 5 6 OHM 1W 5 2512 T R F 8 R422 A11371 1013 100 OHM 25W 5 1210 SMT T R J 9 R423 A11368 31623 31 6K OHM 25W 1 1210 L 8 R424 A11371 1R83 1 8 OHM 5 25W 1210 H 6 R425 A11371 1R83 1 8 OHM 5 25W 1210 K 4 R426 A11371 1R83 1 8...

Page 15: ... F 3 R475 A11371 1R83 1 8 OHM 5 25W 1210 E 3 R476 A11371 1R83 1 8 OHM 5 25W 1210 E 3 R477 A11371 1R83 1 8 OHM 5 25W 1210 E 3 R478 A11371 1R83 1 8 OHM 5 25W 1210 E 3 R479 OPEN G 4 R480 OPEN G 4 R481 OPEN F 4 R482 OPEN F 4 R483 OPEN F 4 R484 OPEN F 4 R485 OPEN G 3 R486 OPEN G 3 R487 OPEN G 3 R488 OPEN G 3 R489 OPEN G 3 R490 OPEN G 3 R491 A11371 1R83 1 8 OHM 5 25W 1210 H 4 R492 A11371 1R83 1 8 OHM 5 ...

Page 16: ...3 102486 1 OPTO BJT NPN SOIC 8 CTR 100 O 10 U4 133552 1 OP AMP LM358 LOW PWR DUAL S08 I 9 U5 133552 1 OP AMP LM358 LOW PWR DUAL S08 O 9 U100 102723 2 OPTOCELL ON 5KOHM OFF 10M5SEC M 10 U101 C 9012 3 OP AMP QUAD LO NOISE MC33079D M 10 U102 C 9038 8 COMPARATOR QUAD LM339D SO 14 N 9 U104 C 9038 8 COMPARATOR QUAD LM339D SO 14 H 8 U105 133552 1 OP AMP LM358 LOW PWR DUAL S08 G 8 U106 127683 1 SENSOR CE ...

Page 17: ...102479 1 3 102480 1 2 102481 1 2 102483 1 2 102486 1 1 102577 1 2 102579 1 2 102595 3 2 102606 6 2 102606 7 2 102608 1 8 102659 1 16 102719 1 24 102723 2 2 103180 1 3 103192 1 4 103193 1 3 103198 1 1 103200 1 4 103210 1 6 103233 1 4 103331 N050R 1 125478 1 2 125594 1 6 126017 2 4 126317 1 2 126549 1 4 126551 1 2 126785 1 8 126929 1 2 127299 1 4 127683 1 2 131648 1 4 132491 1 8 133264 1 2 133552 1 ...

Page 18: ...31623 8 A11368 39231 4 A11368 42211 2 A11368 49901 4 A11368 49902 4 A11368 49921 3 A11368 49R91 5 A11368 51111 6 A11368 57621 3 A11368 60432 6 A11368 68111 2 A11368 68121 2 A11368 69811 1 A11368 71511 1 A11368 82511 2 A11368 82521 1 A11368 90921 2 A11368 93111 1 A11369 120K2 6 A11369 270K2 2 A11369 330J2 2 A11369 471K2 2 A11371 0R01 2 A11371 1011 2 A11371 1013 2 A11371 1022 1 A11371 1501 2 A11371 ...

Page 19: ...03K2 8 A11427 103K5 2 A11427 104K2 37 A11427 272K2 2 A11427 472K2 4 C 4477 3 3 C 5095 2 1 C 5096 0 1 C 6419 3 2 C 7091 9 2 C 7325 1 2 C 7377 2 1 C 7448 1 6 C 9012 3 3 C 9038 8 4 C 9202 0 2 C 9252 5 2 C 9283 0 44 C 9918 1 2 C 9931 4 6 C10196 1 4 C10370 2 1 C10422 1 4 C10515 2 9 C10613 5 2 Grand Total 754 137556 3_B xls R04 1CDE 004_ Fm JAW 10 6 01 CROWN AUDIO INC ELKHART IN 19 OF 19 ...

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