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ZR-RK Series

LED Retrofit Troffer Kit

Includes: ZR22RK and ZR24RK Standard and Emergency Luminaires

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 LPN00429X0001A3_B

INSTALLATION INSTRUCTIONS

INSTRUCTIONS D’INSTALLATION

IMPORTANT SAFEGUARDS

When using electrical equipment, basic safety precautions should always be followed including the following:

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

1.  DANGER – RISK OF SHOCK – DISCONNECT POWER BEFORE INSTALLATION 

DANGER – RISQUE DE CHOC – COUPER L’ALIMENTATION AVANT L’INSTALLATION

2. 

WARNING – Risk of fire or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for 

installation of the LED upgrade kit. Check for enclosed wiring and components. 

ATTENTION - Risque d’incendie ou de choc électrique. Câblage électriques peuvent être endommagés lors du perçage pour 

l’installation du kit upgrade LED. Vérifier les fils et composants.

3. 

WARNING – Risk of fire or electric shock. LED Upgrade Kit installation requires knowledge of luminaires electrical 

systems. If not qualified, do not attempt installation. Product must be installed in accordance with NEC or your local 

electrical code. If you are not familiar with these codes and requirements, contact a qualified electrician.

ATTENTION- Risque d’incendie ou de choc électrique. L’installation du kit upgrade LED exige la connaissance des systèmes  

électriques pour luminaires. Si non qualifié, ne tentez pas d’installation. Ce produit doit être installé conformément à NEC ou votre 

code électrique local. Si vous n’êtes pas familier avec ces codes et ces exigences, veuillez contacter un électricien qualifié.

4. 

WARNING – Risk of fire or electric shock. Install this kit only in the luminaires that have the construction features and 

dimensions shown in the photographs and/or drawings where the input rating of the retrofit kit does not exceed the input 

rating of the luminaire. 

ATTENTION - Risque d’incendie ou de choc électrique. Installez ce kit seulement dans les luminaires qui ont les caractéristiques 

de construction et les dimensions dans les photographies ou les dessins de la page suivante.

5. 

Only the holes indicated in the photographs or drawings may be made or altered as a result of the kit installation. Do not 

leave any other holes open in a wiring enclosure or electrical component.

Seulement les trous indiqués dans  les photographies ou les dessins peuvent être faits ou altérés pour l’installation du kit upgrade 

LED. Ne laissez aucun trou ouvert dans le compartiment électrique.

6. 

WARNING – To prevent wiring damage or abrasion, do not expose wires to the edge of sheet metal or any other sharp 

objects. 

ATTENTION - Pour éviter les dégâts de câblage par  l’abrasion, ne pas mettre en contact les fils électriques avec des bords de 

tôle ou d’autres objets pointus.

7. 

CAUTION: Changes or modifications not expressly approved could void your authority to use this equipment.

8. 

For Emergency Luminaires, to reduce the risk of electric shock, disconnect both standard and emergency power supplies 

and converter connector of the emergency driver before servicing.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

NOTES: 

1. Upgrade Kit is for installation in 2x2 or 2x4 recessed troffer that are 

using NEMA 9/16” or 15/16” T-Bar ceiling grid. 

2. We recommend a test installation before final installation due to 

variety of troffer styles and ceiling grid types. During test installation, 

determine if lamp holders and ballast need to be removed

3. Minimum internal pan size of existing pan is:

•  2x2 – 23.5” (W) x 23.5”(L) x 3” (H)
•  2x4 – 23.5” (W) x 47.5”(L) x 3” (H)

4. Designed for use in 120-277V 50-60 Hz protected circuit (fuse box, 

circuit breaker). Supply wire sized as per NEC or governing code(s), 

90C rated.

5. Products with the -EB suffix are provided with a factory-installed 

emergency lighting LED battery pack and are eligible to serve as part 

of a facility’s emergency lighting system in accordance with ANSI/

NFPA 101 and Article 700 of ANSI/NFPA 70.

6. When mounted at or below 15ft, -EB products will provide the 

required 1 foot-candle of illuminance on the floor.

7. Make sure to cap off all unused leads.

8. Consult your local authority regarding disposal or recycling of removed 

ballast and lamp.

9. ** Not intended for use with 9/16” T-Bar grids unless used with a 9/16” 

accessory clip like “Armstrong® LFC- Fixture Clip” which can be 

purchased through distribution. Consult factory for non-standard grid 

applications.  Refer to 

Figure 2.

LIST OF SUPPLIED COMPONENTS

Kit contains the following parts:

Retrofit Main Assembly

Side Panel

Lens

Sliding End Cap

Summary of Contents for ZR-RK Series

Page 1: ...as a result of the kit installation Do not leave any other holes open in a wiring enclosure or electrical component Seulement les trous indiqués dans les photographies ou les dessins peuvent être faits ou altérés pour l installation du kit upgrade LED Ne laissez aucun trou ouvert dans le compartiment électrique 6 WARNING To prevent wiring damage or abrasion do not expose wires to the edge of sheet...

Page 2: ... of the existing troffer pan between the existing troffer pan and the t grid Then slide the other end of the main assembly into the existing troffer pan Gently push the full main assembly up into the existing troffer pan Ensure that the end cap is flushed with the ceiling grid and that there are no gaps NOTE Do not let go off the assembly until Step 2 is finished STEP 2 While holding onto the retr...

Page 3: ... latches on the side panel into the 2 slots on the main assembly See Figure 6 and 7 NOTE Make sure not to pinch any wires all wires should be tucked up inside the main assembly STEP 8 Install the lens over the LEDs by putting the lens flat edge over one side of the bracket located on the main assembly While pushing on the middle of the lens to widen the lens insert the other flat end of the lens o...

Page 4: ...e equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interfe...

Page 5: ...luminaire lead to the switched supply switched c Connect white luminaire lead to the neutral supply lead d Connect ground bare or green yellow lead to the incoming ground lead from the conduit or screw the green ground lead to the existing troffer pan if the safety ground is made through the pan on the existing troffer e If 0 1 10V Dimming is used connect the violet lead to the supply positive dim...

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