Craftsman 919.195410 Owner'S Manual Download

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Summary of Contents for 919.195410

Page 1: ...afety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts Espa5ol CAUT ON Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman D24910 Rev 1 1 18 03 ...

Page 2: ...COMPRESSOR If this product fails due to a defect in material or workmanship within one year from the date of purchase return it to your nearest Sears Service Center in the United States and it will be repaired free of charge If this air compressor is used for commercial or rental purposes the warranty will apply for ninety days from the date of purchase This warranty gives you specific legal right...

Page 3: ...s a potential ly hazardous situa tion which if not avoided result in minor or moderate iniur_ _Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in ro eft dama e Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects...

Page 4: ...d cause fire Unattended operation of this product could result in personal injury or prop erty damage To reduce the risk of fire do not allow the compressor to operate unattended If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compressor Never place objects ...

Page 5: ...the tank or its attachments The tank is designed to withstand specific operating pressures Never make adjust merits or parts substitutions to alter the factory set operating pressures For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommenda tion and never exceed ...

Page 6: ...e and adequate fuse pro tection WARNING Risk to Breathing WHAT CAN HAPPEN HOW TO PREVENT IT The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid partF cles from the tank Breathing these con taminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed ...

Page 7: ...ers which are damaged or corn into contact with you or your cloth removed ing Attempting to operate compressor with Any repairs required on this product damaged or missing parts or attempting should be performed by authorized to repair compressor with protective service center personnel shrouds removed can expose you to mov ing parts and can result in serious injury WARNING RiSK OF FALLING WHAT CA...

Page 8: ...estina tion WARNING RiSK OF UNSAFE OPERATION WHAT CAN HAPPEN Unsafe operation of your air compressor could lead to serious injury or death to you or others HOW TO PREVENT IT Review and understand all instructions and warnings in this manual Become familiar with the operation and controls of the air compressor Keep operating area clear of all persons pets and obstacles Keep children away from the a...

Page 9: ...s to a certain high pressure before the motor auto matically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying elec tricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through the current Power...

Page 10: ...t could be damaged 1 To make installation easier sub merge handle grip into warm soapy water Remove handle grip from soapy water and slide onto handle 3 2 D24910 4 Insert the open ends of the han dle under the saddle Before attaching handle you may have to pull the open ends of the han dle apart so they fit tightly against the side of the saddle Looking in from the open end of the saddle position ...

Page 11: ...mp Assemble Rubber Feet 1 Attach rubber feet with the screws washers and nuts pro vided as shown in figure below 2 Tighten securely Nut Wheel To Add Oil To Pump Compressors are shipped without oil A small amount of oil may be pres ent in the pump upon receipt of the air compressor This is due to plant testing and does not mean the pump contains oil Do not attempt to operate this air compressor wit...

Page 12: ...ctions which could reduce air flow to the air compressor The air compressor requires fresh air flow for proper cooling DO NOT ALLOW THE COM PRESSOR TO GET WET GROUNDING INSTRUCTIONS RISK OF ELECTRI CAL SHOCK In the event of a short circuit ground ing reduces the risk of shock by providing an escape wire for the electric current This air compres sor must be properly grounded The portable air compre...

Page 13: ... blade grounding plug and a 3 slot receptacle that will accept the plug on the product in good condition no longer than 50 feet 12 gauge AWG or larger Wire size increases as gauge number decreases 10 AWG and 8 AWG may also be used DO NOT USE 14 OR 16 AWG Voltage and Circuit Protection Refer to the Parts Manual for the volt age and minimum branch circuit requirements Certain air compressors can be ...

Page 14: ...ping out at its fac tory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pres sure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicates the reserve air pressure in th...

Page 15: ...re Release Valve No air should be heard leaking when the motor is running or after unit reaches cut out pressure Air intake Filter not shown This filter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance How to Use Your Unit How to Stop 1 Set the On Auto Off lever to OFF Before First Start up Serious damage...

Page 16: ...sk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pres sure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 Pull the regulator knob out and turn clockwise to increase pres sure When the desire...

Page 17: ...g any maintenance or repair dis connect power source from the compressor and bleed off all air pressure To ensure efficient operation and longer life of the air compressor air compressor a routine maintenance schedule should be prepared and fol lowed The following routine mainte nance schedule is geared to an air compressor in a normal working envi ronment operating on a daily basis If necessary t...

Page 18: ...rain valve clockwise The air compressor can now be stored NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned and reinstalled Oil Drain tank to release air pres sure before removing the oil fill cap or oil drain plug Checking 1 Place unit on a level surface 2 Remove the oil fill plug A The oil level should be even with the top of the fill hole and no lower...

Page 19: ...prevent excessive belt wear The air compressor flywheel and motor pulley must be in line in the same plane within 1 16 to assure belt retention within flywheel belt grooves To check alignment per form the following steps 1 Unplug air compressor from power source 2 Remove belt guard 3 Place a straightedge against the outside of the flywheel and the motor drive pulley If the difference is greater or...

Page 20: ...from check valve 5 Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the ori entation for reassembly 6 Using a screwdriver carefully push the valve disc up and down NOTE The valve disc should move freely up and down on a spring which holds the valve disc in the closed position if not moving freely the check valve needs to be cleaned or replaced position nothing is visi...

Page 21: ...use tank rupture or explosion Pressure switch opera tion is related to motor HP tank rating and safety valve setting Do not attempt to adjust remove or defeat the pressure switch or change and modify any pressure control related device if replace ment is necessary the same rated switch must be used Contact a trained service technician for replacement To Replace Regulator 1 Release all air pressure...

Page 22: ...e Belt Serious injury or damage may occur if parts of the body or loose items get caught in moving parts Never operate the unit with the belt guard removed The belt guard should be removed only when the compres sor is unplugged 1 Place the ON AUTO OFF lever in the OFF position 2 Unplug compressor 3 Remove the front of the belt guard by disengaging the snaps Insert a flat bladed screwdriver at each...

Page 23: ...alve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will con dense in the air tank if not drained water will cot rode and weaken the air tank caus ing a risk of air tank rupture and possible serious personal injury 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed ...

Page 24: ...ough Check valve seat damaged Defective pressure switch release valve Defective air tank Leaking seal Move On Auto Off lever to the OFF position if the air compressor does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVER TIGHTEN A defective check valve results...

Page 25: ...rop when the accessory is used adjust the regulator as instructed in the Operation section NOTE Adjust the regulated pressure under flow conditions while accesory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be replaced Decrease amount of air usage Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air com...

Page 26: ... wiring connection inside pressure switch and ter minal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flamma ble vapor warning Bleed the line by pushing the lever on the pressure switch to the off position if the valve does not open replace switch 1 Check fuse box for blown fuse and repla...

Page 27: ...ts manual for torque speci fications Tighten mounting screws see Parts manual for torque speci fications Loosen wingnut and then tighten wingnut until it con tacts the washer plus one turn Have checked by a Trained Service Technician Loosen wingnut and then tighten wingnut until it con tacts the washer plus one turn Loosen wingnut and then tighten wingnut until it con tacts the washer plus one tur...

Page 28: ...O DEL COMPRESOR DE AIRE Si este oompresor de aire fallara por defeotos en mat hales o mano de obra dentro del lapsode un a_o a partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS CERCANO DENTRO DE LOS ESTADOS UNIDOS Y SEARS LO REPARARA LIBRE DE CARGO Si este compresor de aire fuese utilizado para propositos comerciales o de alquiler la garantia solo tendra validez por nov...

Page 29: ...simbolo de seguridad de alerta indica una situaci6n potencialmente riesgosa la que si no es evitada podria causar da_os en la propiedad Algunes tipos de aserrin creados per m quinas el ctricas de lijado aserrade amolade perferado u otras actividades de la construcci6n centienen materi ales quimices cenocides en el Estade de California come causantes de cancer defectes de nacimiente u etros dar_os ...

Page 30: ... este producto mientras el mismo estA en funcionamiento puede rssul tar en lesiones personales o da_os a la propiedad Para reducir el riesgo de incendio no permita que em comprssor opere desaten dido En un Area de rociado de materiales inflam ables ubique al compresor por mo menos a 6 1m 20 pies de distancia dem Area de rocia do Podda requerirse una extensi6n de la manguera Almacene los materiales...

Page 31: ...cesorios El tanque est diseSado para resistir presiones operativas especificas Jam_s efectQe ajustes o sustituya partes que alteren masregula ciones de presi6n originaJes de f_brica Para un control esencial de la presi6n debe usted instalar un regulador y un medidor de presi6n a la salida del aire de su compresor Si no estuviese equipado Siga las recomendaciones de los fabricantes de su equipo y j...

Page 32: ...cci6n de fusibles ADVERTENClA RIESGO DE INHALAClON _ QUE PUEDE OCURRIR El aire comprimido proveniente del compresor no ee sano para respirar El chorro de aire puede contener mon6xido de carbono vapores t6xicos o particulas s61idas prove nientes del tanque La inhalaci6n de dichos contaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiales tales como pintura sol ventes r...

Page 33: ...ntentar operar eJ compresor con sue partes da6adas o faltantes o la reparaci6n dem oompresor con sue proteociones removidas puede exponerJo a usted a partes movibles que podrian resumtar en mesiones series i COMO PREVENIRLO Nunca opere emcompresor sin sue defenses o sus cubiertas removidas o daSadas Cualquier reparaci6n requerida pot este pro ducto debe set efectuada pot personal autorizado de mos...

Page 34: ...E OPERACI6N INSEGURA _ _QUEPUEDE OCURRIR La operacion insegura de su compresor de aire podria ocasionarle serias lesiones o la muerte a usted u otros i COMO PREVENIRLO Revise y comprenda todas las instrucciones y advertencias contenidas en este manual Familiaricese con los m_todos de operaci6n y control del compresor de aire Mantenga libre la zona de operaciones de per sona alguna animales dom6sti...

Page 35: ...r de presi6n alto fijado en f brica antes de que el motor autom tica mente se apague protegiendo a su tanque de aire de presiones m s altas que su capacidad La presi6n alta a la cual el motor se apaga se llama presi6n mAxima de corte Ramal Circuito el6ctrico que transporta electricidad desde el panel de control hasta el tomacorriente Esta unidad es suficiente para abastecer de energia el6ctrica a ...

Page 36: ...talaci6n sumergir el forro para el mango en agua tibia jabonosa Sacar el forro del agua jabonosa y deslizarlo en el mango 2 Insertar el extremo abierto del asa bajo la montura Antes de fijar el asa puede set necesario separar los extremos abiertos del asa para que entren ajustados contra los costados de la montura Mirando hacia aden 5 tro desde el extremo abierto de la montura colocar el asa contr...

Page 37: ...tas de goma con los tornillos arandelas planas y tuercas provistas tal como se muestra en la figura anterior 2 Apriete firmemente Para agregar aceite a la bomba Los compresores se envian sin aceite AI recibir el compresor de aire puede haber un poco de aceite en la bomba Esto se debe alas pruebas en la f_brica y no significa que la bomba tiene aceite No intentar operar este compresor de aire sin a...

Page 38: ...e al compresor El compresor de aire requiere aire fresco para su adecuado enfriamien to NO PERMITA QUE EL COM PRESOR SE HUMEDEZCA INSTRUCCIONES PARA CONECTAR A TIERRA RIESGO DE DESCARGA EL_ CTRICA Ante la eventualidad de un cortocircuito la conexi6n a tierra reduce el riesgo de electrocuci6n proveyendo un conductor de escape para la corriente el_ctrica Este compresor de aire debe estar adecuadamen...

Page 39: ... un enchufe de conexi6n a tierra de 3 hojas y que exista un receptaculo que acepte el enchufe del producto Est6 en buenas condiciones e e No mAs largo que 15 2 m 50 pies Calibre 12 AWG o mayor La medi da de los cables se incrementa a medida que su nQmero ordinal decrece 10 y 8 AWG pueden ser usados tambien NO USE 14 NI 16 AWG Protecci6n del voltaje y del circuito Acerca del voltaje y la minima can...

Page 40: ...ores prefijados para la presi6n de corte la valvula de seguridad proteger contra la presi6n elevada saltando de acuerdo a los valores prefijados en f brica ligera mente superiores a los de presi6n de corte de la Ilave interruptora Man6metro para controlar la presibn de salida Este man6metro indicar la pre si6n de aire disponible a la salida del regulador Esta presi6n est controlada por el regulado...

Page 41: ...l compresor de aire alcanza la presi6n de corte o es apagado La v lvula aliviadora de presi6n permite el arranque libre del motor Cuando el motor se detiene deberia escucharse el escape del aire a trav6s de dicha vAIvula durante unos segundos No debe escucharse escape alguno mientras el motor est en marcha ni p6rdidas continuas una vez que se alcanz6 la presi6n de corte Filtro para la entrada del ...

Page 42: ... aire esta equipada con un z6calo de conexi6n rapida Demasiada presi6n de air podr_ set la causa de riesgo de explosi6n Verifique los valores de m_xima presi6n dados por el fabri cante de las herramientas neumaticas y los accesorios La presi6n de salida del regulador jam_s debe exceder los valoresde m _xima presi6n especificados C6mo porter en marcha 1 Mueva la palanca On Auto Off a la posi ci6n A...

Page 43: ...ueden ocurrir lesiones personales Antes de reaiizar cuaiquier trabajo de mantenimiento o reparacibn desconecte la fuente de energia de compresor y purgue toda la presibn de aire Para asegurar una operaci6n eficiente y una vida Otil m s prolongada del compre sor de aire debe prepararse y seguirse un programa de mantenimiento de rutina El siguiente programa de mantenimiento de rutina est diseffado p...

Page 44: ...el agua contenida en el tanque de aire abriendo la valvula de drena je ubicada en la base del tanque en sentido contrario a las agujas de reloj _ Dentro del tanque se producira condensacidn de agua Si no drena el agua Io cor roerA y debilitara causando un riesgo de ruptura del tanque de aire 6 Una vez drenada el agua cierre la valvula de drenaje girando en sentido horario Ahora el compresor de air...

Page 45: ... el compresor de aire de su fuente de alimentaci6n 2 Remueva la defensa de la correa 3 Coloque una regla contra el lado exterior del volante y la polea de empuje del motor 4 Mida la distancia entre el borde de la correa y la regla en el punto A1 A2 de la figura La diferencia entre las mediciones no debe mayor que 1 16 1 6mm CORREA POLEA DEL MOTOR I vo E 1 t AI _ MEDIDA BORDE B1 _ VISUAL RECTO 5 6 ...

Page 46: ...l tubo aliviador de pre si6n en el tanque de aire y el interruptor de presi6n Retire cuida dosamente la tuberia de alivio de presi6n de la vAIvula de retenci6n 5 Desenrosque la v lvula de retenci6n gir ndola en sentido antihorario usando una ilave de boca de 7 8 Tome nota de la orientaci6n para volverla a ensamblar 6 Usando un destornillador empuje con cuidado el disco de la v lvula hacia arriba y...

Page 47: ...i cidn de On Auto Interruptor de presi6n Reemplazo Las cargas de pre si6n que est6n pot encima de los limites de las especifica ciones pueden causar la ruptura o explosi6n del tanque La operaci6n del interruptor de presi6n estA relacionada con la potencia del motor HP las especi ficaciones del tanque y graduaci6n de la vAIvula de seguridad No intentar regular quitar ni burlar el interruptor de pre...

Page 48: ...rase al par rafo de armado de la manija en la secci6n de ensamblado Cambio de la correa I__ Pueden ocurrir serias lesiones o dahos si partes del cuerpo o prendas sueltas son capturados entre las piezas en movimiento Jamas opere la unidad sin el protector de la correa El protector de la correa debe extraerse solo cuando el compresor se encuentra desenchufado 1 Mover la palanquita de On Auto Off a l...

Page 49: ... NOTA Si la valvula de drenaje estuviese enchufada libere toda la presi6n de aire La vAIvula podra ser extraida limpiada y luego reinstalada 4 5 6 Extraiga la herramienta neumAtica o el accesorio Tire del anillo de la valvula de seguri dad permitiendo el purgado del aire del tanque hasta que la presi6n del mismo Ilegue aproximadamente a 20 PSI Suelte el anillo de la vAIvula de seguridad Drene el a...

Page 50: ...tanque de aire P6rdida de aire entre el cabezal y el plato de vAIvula Un interruptor de presi6n defectuoso libera la vAIvula Si estuviese equipado con ella Tanque de aire defectuoso P6rdida en el sellado Mueva la palanca On Auto Off a la posici6n OFF si el equipo no corta contacte a un t6cnico calificado para el servicio Contacte a un t6cnico de servi cio calificado Ajuste las conexiones en las qu...

Page 51: ...se una caida excesiva de presi6n durante el uso del acceso rio ajuste el regulador de acuerdo alas instrucciones de la secci6n Operaci6n NOTA Ajuste la presi6n regulada bajo condiciones de flujo mientras se este usando el acceso rio Opere manualmente la v lvula de seguridad extray6ndola pot su anillo Si la v lvula pierde deber ser reemplazada Disminuya la cantidad de uso de aire Verifique el reque...

Page 52: ...ado dentro del interruptor de presi6n y del Area de la caja de terminales Haga inspeccionar pot un t6cnico capacitado de servicio Haga inspeccionar pot un t6cnico capacitado de servicio No haga funcionar el compresor en el Area de pintura por rociado Vea la adverten cia acerca de vapores inflamables Purgue la linea empujando la palan ca en el interruptor de presi6n a la posici6n off Apagado si la ...

Page 53: ...lante Vea el manual de piezas para conocer las especificaciones de torque Ajustar los tornillos de montaje Vea el manual de piezas para conocer las especificaciones de torque Afloje la tuerca mariposa y luego ajQstela hasta que contacte a la arandela plana m_s un giro Hagala verificar pot un t6cnico capacitado de servicio Afloje la tuerca mariposa y luego ajQstela hasta que contacte a la arandela ...

Page 54: ...D24910 58 SP ...

Page 55: ...59 SP D24910 ...

Page 56: ...s lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime day or night U S A only iil iiiil i www sears com TO purchase a protection agreement on a product serviced by Sears ii 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n Au Canada pour serv ce en fran as _ a domicilio y para ordenar piezas 1 800 LE FOYE...

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Craftsman 919.195410, Owner'S Manual

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