Craftsman 919.167221 Owner'S Manual Download

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Summary of Contents for 919.167221

Page 1: ...Safety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www eears com craftsman D27304 Rev 1 7 18 03 ...

Page 2: ...te a defect in material er workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT FREE OF CHARGE If purchased from Orchard Supply Hardware return to the nearest Orchard Store and Orchard will repair it free of charge If this air compressor is used fer commercial er rental purposes the warranty will ap...

Page 3: ...ituation which if not avoided may result in oroDertv damaoe Ih_l_o IpL _ hnl b Y 1_l_ _ d _ IP ljt t l_o njl o _ P SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Some dust created by power sanding sawing grinding drilling and other co...

Page 4: ...reduce the dsk of fire do not allow the compressor to operate unattended How To Prevent It Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable matadals in a secure location away from compres...

Page 5: ...eding the pressure rating of air tools spray guns air operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the maxi...

Page 6: ...d adequate fuse protection I 1 1 I 1 WARNING Risk to Breathing WHAT CAN HAPPEN The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may con...

Page 7: ...ts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury HOW TO PREVENT IT Never operate the compressor with guards or covers which are damaged or removed Any repairs required on this product should be performed by authorized service center personnel WARNING RISK OF SERIOUS INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMP...

Page 8: ...h the operation and controls of the air compressor Keep operating area clear of all persons 3ets and obstacles Keep children away from the air compressor st all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the ssfety features of this 3roduct Equip ares of operation with a fire extinguisher DO not operate machine with...

Page 9: ...gins to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity Ihe high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet Ibis unit is capable of powering the following Accessories The accessories are available throu...

Page 10: ...ach wheels with shoulder bolts and nuts as shown 2 lighten securely NOTE The air compressor will sit level if the wheels are propedy installed The wheels and handle do not provide adequate clearance stability or support for pulling the unit up and down stairs or steps The unit must be lifted or pushed up a ramp It may be necessary to brace or support one side of the air compressor when removing th...

Page 11: ...r must be properly grounded The portable air Compressor is equipped with e cord heving a grounding wire with an appropriate grounding plug see following illustretions The plug must be used with an outlet thet has been installed end grounded in accordance with all Iocel codas end ordinances Make sure the outlet being used has the same configuration as the grounded plug DO NOT USE AN ADAPTER See ill...

Page 12: ...ction Refer to the Parts Manual for the voltage and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications 4 Circuit is equipped with a 15 amp cir...

Page 13: ... high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Regulator Tank Pressure Gauge The tank pressure gauge indicates t...

Page 14: ...stalled pull coupler back until it clicks to carnpressed airto enter the air tank prevent air from escaping through the when the air compressor reaches quick connect _CUt_OUt _ pressurei the check valve 2 lcloses i allowing ai_ pr_sute to remain inside the air tank Pressure Release Valve The pressure re ease valve located on the side of the pressure switch designed to aUtOmatically re_eese compres...

Page 15: ... Check the manufacturer s maximum pressure rating for air tools end accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure Pull the regulator knob out and turn clockwise to increase pressure When the desired pressure is reac...

Page 16: ...pon the hours of operation and the working environment Compressor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of controls To Check Safety Valve _ If the safety valve does not Work properly Over pressurizatiOn may Occur causing air tank rapture Or an explosion_ Be_0re Sta_ ng compress...

Page 17: ...Allow compressor to cool prior to servicing A dirty air filter will not allow the compressor to operate at full capacity Keep the air filter clean at ell times 1 Remove the air filter end make sure it is clean IMPORTANT Do not operate the compressor with the air filter removed 2 If dirty rinse air filter with warm water and squeeze dry 3 Replace air filter 4 Replace filter coven NOTE If the air fi...

Page 18: ...t tube away from check valve 5 Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Neta the orientation for reaseembly Using a ecrewddver carefully push the valve disc up and down NOTE The valve disc should move freely up and down on a spring which holds the valve disc in the closed position if not the check valve needs to be cleaned or replaced n osed position dis_ is visibl...

Page 19: ...Remove the regulato_ 5 Apply pipe sealant tape to the nipple 6 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow Regulator 7 8 Reapply pipe sealant to outlet pressure gauge and quick connect Reassemble outlet pressure gauge and quick connect Odent outlet pressure gauge to read correctly Tighten quick connect with wrenc...

Page 20: ...air pressure The valve uh_er lo_is and set the can then be removed cleaned then out et pressure tO zerd reinstalled 4 Rernove the air tool er 8 aCCeSSOry 5 Pul ring on safety valve allowing airte bleed from the tank until lank pressU _e is apprdximately g To protect the electrical cord from damage wind electrical cord loosely around the compressor handle 20pSi Release safety Valve ring Wind air ho...

Page 21: ...nk Air leaks in eir tank or at eir tank welds CORRECTION Move On Auto Off lever to the OFF position ifthe out_it does not shut off contact e Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overtishten A defective check valve results in a constant air leak at the pressure release valve w...

Page 22: ...aragraph in the Maintenance section If there is an excessive amount of pressure drop when the accessory i used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated reesure under flow conditions while accessory is bein_ used Operate safety valve manually by pulling on ring If valve still leaks it should be repla...

Page 23: ... proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the off position if the valve does...

Page 24: ..._ I e Ie Lvj I f_ _e e F_ T_ __ 1 Lv iiiiiiiiiiiiiiiiiiiil iii _27304 24 ENG ...

Page 25: ... Quick Connect Body 1 4 NPT Unive_al 24 AC_0430 Drain Valve 25 Z D2655 Tank 22 GallOn 26 SSF _7811 Nut Sleeve Asser_bly 1 4 2 used 27 AC_083t CheckValve 28 SSF_981 Screw Hex 4 used 30 D2336 3 Rear Shroud 31 SSP_7813 Nut Sleeve Assembly 3 8 32 AC_0774 801ator 3 used 33 AC_0292 Outlet Tube 34 SSP 7821_I Nut Tubing 3 8 35 SSG_3105 O_Ring 36 Pump Assembly 45 LA 3069 L_abel craftsman 46 LA 3027 Label D...

Page 26: ... JI m V TI_ _ 1Lvj Air C0mpress0r Mode Number 9 9_ 67221 _5 ToTq_e 7 i0 Ft_Lbs iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii iiiiiiiiiiiii TOn lue 7n In Lbs _27304 26 ENG ...

Page 27: ...8156 O Ring 81AO_OO32 Valve Plate Asaembly 82 0A0 1371 Intake MUffler X83 ACG 45 O Ring 84 A0_0037 Head 85 SSF 927 Screw1 4 _ 20 x l 125 4 uaed Not Illu_taled D27304 Owners Manual _302 Label_ Warning D26548 Label Billboard D26549 Label Performance X KK_0650 oomp_ion Ring K_ _ KK_4835 C0nn_cting Rod Kit _Todetermine Which capacitor ki_is neededi aok on abe under rear Shroud for mot0r supplier GE St...

Page 28: ...i i 50_5 I ISTADEPAHTES _ _ _ _ _ _ _ 2T COMe SOLICITAIR PIEZAS PAJRAHEPAP AC ON i i i i i i_ ontmi_a t __ tL_ i I F _ GARANTiA COMPLETA POR UN AI_IO COMPRESOR DE AIRE Si e_ t_compr_or de _i_ failm a per d_otos en mated_le_ o ma_o de obra de_tro de lapse de un a_o a p_rti_ do la f_oho de su oomp_a DEVUI_LVA O AL CENTRe DE REPARAClONES SEARS MAS CERCANO DENISe DE LOS ESTADOS UNIDOS Y SEARS LO REPAR...

Page 29: ..._ riesgosa que si no es al_rta indica Un_ SitU_ Sn potenCialnl_t_ rie_Os_ r_ que Si no es evitadai p_dff_ le_iorl_ serJa A _nos tipos de e er_ n _e dos 3 r I11_Q Jille _ el_io_ Ce lijado e_er_acc El plomo _llt_i _ido Brl _lgull_ pi_tLire_ Co_ be_e Oe plomo _i e cri_t_liz_do prov_niellt_ de lOSladrillo_ el Ceme_to y ot_ promotes de _lb_i_ilet_ _s_i o y cromo pr_v_niellt_ del _r_t_nliento __lrnli o ...

Page 30: ...a propied_ P_JPa_duei_ el rle_o de incendio no permit_ que el compresor opere desatendido _ COMO PREVENIRLO Op_r_ siernpr_ el cornpr_or en ur_F _tor bien ve_til_d y lil r_ _ matefiales cornbustibles_ f_a_olina o em_naciones de olverlt_ men_ a 6 1m 20 pies de distancia del _re_ de rociado Podr a reque_J_ una ext i_si_i_ d_ Almacene los rn_rJale inflamables en una ul_ieaciSn segura alejado del eo_p_...

Page 31: ... alt_ren las _gulaciones de p_el_n oHg_al_s de f_10ric_ AGR GADOS Y ACCL SORIOS El P xceso a I05 valor_s de preel_n es_ablecidos pe_a la_ he_Pamientas neu_s _ stol_s rc_ _ _r _s acc_s_ri_s a _ v_os oor aJr_ CLibiert_5 y tros objeto_ _ mbles puede cau_r so explo_i6n _ Set PaPa_l_ O V_I _er_c_ de _ pr_ 6n debe usted in6tala_un _gulado_ y un m_ didorde pmsi6na la salida del aim des_ co_prP_ _r rio _t...

Page 32: ...ESGO DE INHALACI_IN _QUEPUEDE OCURRIR El aire comprimido Dr_Jvenieiltec_el con pre_ _ no es _no para rl_ pira El chono de aire puede contener mon6xido de earbono Yapc_es l_xic _ o pert culas _lidas Dr_veniei_tes del t_nque L_l inhal_ei6n de c_i _os cont_min_Jntes puede Ileg_ a c3usa_ seri_ le ione o I_ muerte El reci_do de rT_tedales t_les con10 pi_ra solve_es _r_ovedores de piiltu _ ir_sec _icid_...

Page 33: ... la repar_ci6n del pu_d_ expon_rlo _ usted _ I_rt_ movibl_ qu_ podKan Pesultar en lesiones seri_ _C MO PHEVENIRLO Nunca opere el compresor sin u def_sas o s_s o_loie_t_s removid_s _ _a_d_s Cu_lquJe_ r_D_i6r_ r_eri_J_ pot _e producto del_e set _fectuada pot pePsonal _utoriz_ Jo de Io_ _r_iP _rttPo_ ADVERTEN_IA RIESGO DE DA_IOS A LA PROPIEDAD FRANSPORTAR EL COMPRE _OR _QUE PUEDE OCURRIR i_C _MO PREV...

Page 34: ..._todos de oper_ci6n y ooettrol del _r_pr_ _r de _i_ M_lntenga librc la zonal de o_e_ion_ de ob_ulos Mant_lga alejado_ a los ni_os del oox_ _rssor de aire cn todo momcnto NO f_cre l producto cuando se encuenVe rate do o b_ o la influencia del alcohol o d_og_Js Est_ _Jlerta _n todo rnom_nto Jarn_s _lte_e lOSelem_nto d_ segurldad _e e_te pr_j__lcto Equipe la zce_a de oper_ciones con un extinguidor de...

Page 35: ...presi6n alta a la sual el motor se apags se llama presiOn evaluados pot OSHA ab_or os m_xima do OOtto Jndep_ndientes certifi_dos _n SegurJdad Ramal Cireuito electrioo que transporta y _n_ los Ost_inda_s SUsctiptos pot los electrioidad dosde el panel de control laboratories dedioados a Is c_tifisasi_n hOOtS el tofnaootrior_e de _ seguridad Est unidad _ sufioientopare abas_ecer de ene_ a ol _ trioa ...

Page 36: ...l eompreser _ender_ e voltesrse 1 Fijc las ruedas con pcrnos Con respite y tucross Come Sc mucstra Paras de caucho Tor_llo Ruede Perrres on resaRo 2 Aprietc firmcmentc NOTA El equipo se asentar_ nivclsdo si las rucdas cst6n debidamente instsladss proporcionan un despeje estabilidad o soporte edecuedo papa firar de le unided hacie erriba y hacie abajo per escaleres o grades Le unidad debe ser levan...

Page 37: ...de electrocuci6n proveyendo un conductor de escape pera la ccrriente el _ ctrice Es_e compresor de awe debe es_ ar edecuedamente conectado a tierre El compr_cor port__til do aire est_ _quipedo con un cable qua tithe un conductor destinado e ticrra con une espiga epropiede peta su _onaxiOn vcr les siguiantes ilustreciones El enohuf_ dcbc scr utilizedo con un torna cortiantc qua heye side iesteledo ...

Page 38: ... AWG Protecci6n del voltaje y del circuito Aoeroa del volteje y la minima eer_idad de eircoitos requerfdco rsfi_raco al Manual de piezes Oiertoe eompresores de aire pueden set operadoe en un eirouito de 15A eiempre que co cumplen les alguientes eondioiones 1 Que el volteje suministrado e trav6s de los tamales dal oirouito sea de 15A 2 Que el eirouito no sea utilizado pera alimentar nin_una c4ra ne...

Page 39: ...vula de seguridad pr_teger8 oor _re la presi6n elevada s_lt_ndo de aouerdo a los valores prefijados en f_bfie_ ligemmer te supefiores a los de prosi6n de eorte de I_ Ilave interruptore Man metro para controlar la presi6n de salida Este m_n6metre indJo_r_I_ presiOn de aire disponible a I_ salida del regulador Esta presiOn est contrelada pot el re_ulador y es siempre menor o igual que la presi0n del...

Page 40: ...nzo Io presiSn de code ocs epegodo LO vdlvulo eliviodore de presi6n permits el orronque libra dcl motor Cuendo l motor ec detienc dcberfo escuchorse l escape dcl airs o troves de dicho vdlvulo el_ia_ora durontc unos de preSi_n ecgundca No dcbe escuchorsc escape olguno rnientras el motor card en moreho n pdrdJdao _x ntinuas une v_ qua se oloanz8 la presi6n de code C6mo utilizar su unidad C6mo deten...

Page 41: ...nqL_o E El _rnp_es0r eet_ _h_r_listO p_ motor se deterld_ une vez aleenzado el re or de presi6n de oo_te dd tenque Antes de _ada p_a en 2 1i_ de e ped la del regulator y gire en _ntidohorerro parainoremen _erle 1 Co oqueel interrupter On AL_toiOff_ la p_i_n Cuendo el valor deseedo de p_iei6n OEF y ei_rpsel _l_lad_ de presi6n s_ _ ogta_to pmsione la pertlie h_ste sL_posror6n bloeente El eomp_ or 2 ...

Page 42: ...i6n y del embiente de trapajo los equipos de compr_siOn funcienendo on un smbier _e sumsmente sucie y hc_til tequerir0n mayor fr_eueneie do redes lee vetifieeeiones do msntenimiento NC_rA Vea on le secci6n Operaei6n le ubiosoi6n de los oontroles D27304 C6mo verificar la V_lvuia de seguddad Seguridad no _rabejO edecuodomentei e lo podrd determinar le sebrepre_i6n del tanque cmand0 e riesg0 de SU ru...

Page 43: ...rd que el oompresor opere a plena aapaaidad Mantenga el filtro de arre Iimpio en rode rrlofnetlto 1 Fxtraiga el ret6n del filtro de ai_ 2 R_ir_ el ffltro de aire y aseg0rese de que est6 limpio 3 8i e__ suaio eniue_ue el filtro de aire can ague tibia y expdmalo haste que seque 4 Repenge el filtro de aire y su ret _n NOTA Si el ffltro de aire est_ sumamer_e sucio neaesitar set reemplazado Consulte 1...

Page 44: ...6n gir ndola haoia la fzquferda usando una Ilave de boca de 7 8 plug 22 ram Tome note de la orientaoibn pare volverla a ensamblar Usando un destornillador empuje con auidado el disco de la v_l_Jla haole arrfba y haoia abajo NOT El di_o de la v_lvula debe moverse Iibremente hacia arriba y haoia abajo sabre un resorte que detiene el di_ de la v_lvula en la posioi6n cerr_da Si no Io haae la v_lvula d...

Page 45: ...ul_dor y orr6ntelo de _cue_o _ Io mo_r_do NOt A La fl_oha rndJoa _1sentido del flujo del 8_IF_ _0_ _ qu_ est_ apur_ando la direooi6n _n I_ que fluye el aire Regu ador 5 Aplique cir_ sell_dor_ de _tlfier _ sobte el niple del tubo v_ttic_l 7 8 Reaplique sellador de car3err_s al rnan6rnetto d_ pr_si6n _xterna y _ I_ conexi6n r_pida Rearme el man6metro de presi6n de salida y el _x_nector n_pido Orient...

Page 46: ...ere toda la presi6n de _ire antiho_io yf je _ presi_n de _ ida La v_lvul_ podr ser extr_rd_ limpiad_ y luego reinstalada z_ _t_ig_ I_ h_rr_rrli_rlt__ neUrn_ oa 0 8 Psm proteger el cordon el6otrico 5i Tiredel anfllodel__v_lvul_ de s_uridad p_rmitiende _1pu_do del a te d_ t_nque haSta que a presi_n del misrnO liegue apteXifnada_r_te a 28 PSI Suelte el anillo de la v_lvul_ contr_ da_os del viento enr...

Page 47: ... ser_ ioio oalifioado Ajuste las oonexiones en las qua el aire puecle set ascuohado escap_ndose Verifique las oonexiones con soluoi6n iabonosa y agua NO SOBHEAJUSTE Una v_lvula de retenoi6n defectuosa causa una fuga c_3nstante de aire en la v_lvula de alN io de presi6n ouando hay _resibn an el tanque y se apaga el oompresor Reemplaoe la valvula de retenoi6n Consulte C6mo Reernplazar o Limpiar 18_ ...

Page 48: ...eder de eouen_e a las instrueeienes de I_ se_i6n Oper_oi6n NOT_ A u_ t_ la p_esi_n I _gu _ dabajo oondiofenes de fIujo mtenttass_ e_ ussndoe a_cesodo Opera I_ v_lvule de _urid_d menu_lrnente tirando de su enillo Si la v_lwJla eun pierde dober_ ser reemplazad_ Fxtraiga y Irmpieo _eempisse Disrninuye I_ _ _ntid_d de use de _ire Verifiquo el requerirnionte do _re del eecosorie Si os meyer que SCFM el...

Page 49: ...ado la _e_a de presibn Fusible quemado disyur_or ebierto c_ble_do dentro del intemJptor de pn_6n y del _ de la oaja de terrninales Ha qe inspeeeienar per un t _onioe eapaeitedo de servieie Haga inspeo oionar 1o_ un teonioo oap_eit_do de seMoio No h_ge funoionat el compre_or _q el _ de pintum per ro_Jede _t_ la adv_tteneia ac_m_ a de v_pore_ inflemables Pu_ue la Ifnea ernpujando la palanoa on elint...

Page 50: ..._273_ 50 SP ...

Page 51: ...51 SP D273_4 ...

Page 52: ... Ga OurHome For repair o_carny in products like vacuums lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytimo dayornight U S A only W _ V SSa rs GO rrl To purchase a protection agreement on a produ_ se_ced by Sears 1 800 827 6655 u s _ t 800 36t 6665 Canada Para pedirserv ciode rsparsci6n a domid io y par aordenar piezas 1 888 SU HOG...

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