Craftsman 919.165612 Owner'S Manual Download

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Summary of Contents for 919.165612

Page 1: ... No 919 165612 Safety Guidelines Assembly Operation Maintenance Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman D30088 Rev 0 9 26 03 ...

Page 2: ...ssor fails due to a defect in material or workmanship within one year from the date of purchase Sears will at its option repair or replace it free of charge Contact your nearest Sears Service Center 1 800 4 MY HOME to arrange for repair or return the Air Compressor to the place of purchase for replacement If this Air Compressor is used for commercial or rental purposes this warrant applies for onl...

Page 3: ...n minor or moderate injury _ _lUsed without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in oroDertv damaae Ih_l_o tpL _ hnl _al_S d_ IP ljt ttl_o njl o _ P SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGSAND OPERATINGINSTRUCTIONSBEFORE...

Page 4: ...fire or spray area An additional length of hose explosion may be required Store flammable materials in a secure location away from compressor Restricting any of the compressor ventilation openings will cause serious overheating and could cause fire Unattended operation of this product could result in personal injury or property damage To reduce the risk of fire do not allow the compressor to opera...

Page 5: ...ding the pressure rating of air tools spray guns air operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the maxim...

Page 6: ...voltage and adequate fuse protection WARNING Risk of Breathing What Could Happen How To Prevent It The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides ...

Page 7: ...ers which are damaged or come into contact with you or your removed clothing Attempting to operate compressor with Any repairs required on this product damaged or missing parts or attempting should be performed by authorized to repair compressor with protective service center personnel shrouds removed can expose you to moving parts and can result in serious injury f VN I 1 WARNING Risk of Falling ...

Page 8: ...RNING Risk of Unsafe Operation _1 What Could Happen How To Prevent It Unsafe operation of your air compressor could lead to serious injury or death to you or others Review and understand all instructions and warnings in this manual Become familiar with the operation and controls of the air compressor Keep operating area clear of all persons pets and obstacles Keep children away from the air compre...

Page 9: ...re in the air tank begins to build it builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet The accessories and tools are available through the current Power and Han...

Page 10: ...r as close to the main power supply as possible to avoid using long lengths of electrical wiring NOTE Long lengths of electrical wiring could cause power loss to the motor The air filter must be kept clear of obstructions which could reduce air flow to the air compressor Anchoring of the Air Compressor IF_qPJI_ R_I Risk of Unsafe Bursting Excessive Vibration can weaken the air tank and cause an ex...

Page 11: ...NDING INSTRUCTIONS This product should be connected to a metallic permanent wiring system of an equipment grounding terminal or lead on the product Voltage and Circuit Protection Refer to the specification chart for the voltage and minimum branch circuit requirements Risk of Unsafe Operation Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage s...

Page 12: ...installed between the air discharge outlet and main air distribution line to allow for vibration A separate regulator is recommended to control the air pressure Air pressure from the tank is usually to high for individual air driven tools FEEDER UN_S SLOPE AIR FLOW _ WITH AIR FLOW MAIN I_STRt BUTION A_R LINES S_ope pipe in direction of air f_ow Water condensate flows a_ng _botmm of pipe to drain l...

Page 13: ... cut out pressure setting the safety valve will protect against high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting 13 _ENG Tank Pressure Gauge The tank pressure gauge indicates the reserve air pressure in the tank Globe Valve Opens and closes air discharge valve Turn knob counter clockwise to open and clockwise to close Drain Valve The...

Page 14: ...tions See Maintenance How to Use Your Unit How to Stop 1 Set the On Auto Off leverto OFF Before Starting Break in Procedure Risk of Unsafe Operation Serious damage may result if the following break in instructions are not closely followed This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced 1 Make sure the...

Page 15: ...t less than 175 PSI Risk of Bursting Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 When ...

Page 16: ...r which your compressor is used The modifications will depend upon the hours of operation and the working environment Compressors in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of controls To Check Safety Valve Risk of Bursting If the safety valve does not work properly over pressurization may ...

Page 17: ...xtremely dirty it will need to be replaced Refer to the Repair Parts for the correct part number Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pump intake and exhaust valves Inspect Air Lines and Fittings for Leaks 1 Turn the air compressor on to inspect for air leaks 2 Apply a soap solution to all air line fittings and connect...

Page 18: ...eck valve 6 Using an adjustable wrench loosen pressure relief tube nut at air tank Carefully move pressure relief tube away from check valve Outlet Tube 7 8 Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the orientation for reassembly Using a screwdriver carefully push the valve disc up and down NOTE The valve disc should move freely up and down on a spring which ho...

Page 19: ...rom the air tank until tank pressure is approximately 20 psi 6 Drain water from air tank by opening drain valve counter clockwise on bottom of tank Risk of Bursting Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release a...

Page 20: ... off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overti_hten A defective check valve results in a constant air leak at the pressure release valve when there is pressure in the tank and the compressor is shut off Replace check valve Refer the To Replace or Clean Check Valve...

Page 21: ...te accessories Compressor is not large enough for air requirement Hole in hose Check valve restricted Air leaks Restricted air intake filter Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need a larger compressor Check and replace if required Remove and clean or replace Tighten fittings Clean or replace air intake filter Do not ope...

Page 22: ...gth Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the off position if the valve does not open replace switch 1 Chec...

Page 23: ...23 ENG D30088 ...

Page 24: ...Air Compressor Model Number 919 165612 j23 J D30088 24 ENG ...

Page 25: ...e Mount Cup Screw 1 4 20UNC 2A THD Conduit Connector 3 8 Nut Tubing for 1 2 OD Tube O Ring Pump Assembly Globe Valve Nut Sleeve Assembly 1 4 Check Valve 7 8 HEX 1 4 Manifold Gauge Pressure Switch Strain Relief Bushing Pressure Release Tube Tube Interconnecting Outlet Tube Isolator Tank Assembly Nut Sleeve Assembly 3 8 Label Craftsmen Drain Valve Fastener Assembly Shroud Front Shroud Back Screw 10 ...

Page 26: ...Air Compressor Model Number 919 165612 Torque 7 10ft 4bs 9 Torque 7 10ft Ibs Torque 51 6311 in Ibs 9 2 17 15 Torque 25 35 2 25 35 ft Ibs 9 7 Torque 75 90in Ibs D30088 26 ENG ...

Page 27: ...Cylinder Sleeve Assembly Connecting Rod Low Pressure Compression Ring Formed Connecting Rod Cap Screw 10 24 x 75 T25 Assembly High Pressure Piston Screw 10 32 x 75 T25 Intake Muffler O Ring Assembly Valve Plate O Ring Gasket Head Head Low Pressure Head High Pressure Screw 1 4 20 x 1 25 HHW THD Compression Ring Formed Screw 10 24 x 75 T25 Not Illustated K 0651 D24958 K 0648 K 0650 D29144 Connecting...

Page 28: ...ste compresor de aire Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del aSo de su fecha de compra Sears a su opei6n Io reparar o reemplazar sin eosto alguno Comuniquese con el Centro de Servicio Sears m s cercano 1 800 4 MY HOME para coordinar su reparaci6n o devuelva el compresor de aire al lugar donde Io compr6 para que Io cambien Si este compresor de aire se usase co...

Page 29: ... menores o moderades _ Usado sin el simbolo de seguridad de alerts indica una situacion potencialmente riesgosa la que si no es evitada podria causar da_os en le propiedade _ AIgunos tipos de aserr n cresdos pot m quinas electricas de Iijado sserrado _motsdo perforado u otras actividades de Is construcci6n contienen materiales qu_micos conocidos en el Estado de California como causantes de c ncer ...

Page 30: ...e una extensi6n de explosi6n la manguera Almacene los materiales inflamables en una ubicacibn segura alejados del compresor Restringir eualquiera de las aberturas de ventilacibn causar_i un serio recalentamiento y podrla producir un incendio Dejar desatenido este producto mientras el mismo estd en funcionamiento puede resultar en lesiones personales o da_os a la propiedad Para reducir el riesgo de...

Page 31: ...s neum ticas pistolas rociadoras accesorios activados pot aire cubiertas y otros objetos infiabtes puede causar su explosibn o set arrojados pudiendo ocasionar serias lesiones Para un control esencial de la presibn debe usted instalar un regulador y un medidor de presi6n a la salida del aire de su compresor Si no estuviese equipade Siga las recomendaciones de los fabdcantes de su equipo y jam s ex...

Page 32: ...les puesta a tierra p 4unl It1 To ADVERTENCIA Riesgo de Inhalaci6n qud puede occurrir cbmo prevenirlo E_aire comprimido proveniente del compresor no es sano para respirar El chorro de aire puede contener mon6xido de carbono vapores t6xicos o partlculas sblidas provenie_es del tanque La inhalaci6n de dichos contaminantes peede Uegar a causar serias lesiones o la muerte El tociado de materiates tale...

Page 33: ...ubiertas removidas o da_adas serias lesiones si elias entraran en contacto con usted o sus ropas Intentar operar el compresor con sus Cualquier reparaci6n requerida pot este partes da_adas o faitantes o la reparacibn producto debe ser efectuada pot personal del compresor con sus protecciones autorizado de los servicentros removidas puede exponerlo a usted a partes movibles que podrlan resultar en ...

Page 34: ...peraci6n Laseguta clud puede occurrir cbmo prevenirlo La operacion insegura de su compresor de aire podrla ocasionarle serias lesiones o la muerte a usted u otros Revise y comprenda todas las instrucciones y advertencias contenidas en este manual Familiarlcese con los m_todos de operacibn y control del compresor de aire Mantenga libre la zona de eper_ciones de persona alguna animates dom_sticos y ...

Page 35: ...e Cuando un compresor de aire se enciende y comianza a fancionar la presi6n de aire an el tanque comienza a aumantar Aumanta hasta un valor de presi6n alto fijado en f brica antes de que el motor autom ticamente se apague protegiendo a su tanque de aire de presiones m s altas que su capacidad La presi6n alta a la cual el motor se apaga se llama presi6n m xima de corte Ramal Circuito el6ctrico que ...

Page 36: ...iones de cableado electrico NOTA Las extensiones electricas demasiado largas pueden causar una caida de tension perjadicial para la alimentaci6n del motor El filtro de aire debe mantenerse libre de obstrucciones que pudiesen reducir el flujo del aire al compresor Anclaje del compresor de aire _ Ri_go de _raci6n Lasegura La vibraci6n excesiva puede debilitar al tanque de aire y causar su explosibn ...

Page 37: ...r ELECTRICO La conexibn el_ctrica debe estar ubicada fuera de superficies calientes tales eomo eileneiadores de escape tubos de salida de compresores de aire cabezales o cilindros INSTRUCCIONES PARA CONECTAR A TIERRA Este artefacto debe conectarse al terminal met lico de un sistema de cableado permanente a tierra para equipos o al terminal del artefacto Protecci6n del voltaje y del circuito Acerca...

Page 38: ...s de fugss Se recomienda la instsIscion de un acoplamiento flexible entre la salida de desearga del aire y la linea principal de distribuci6n del mismo a fin de 81iviar eventuales vibrseiones Se recomienda la instsIscion de un segundo regulador par8 el control de la presion del 8ire L8 presion de salida del tsnque es usualmente demasiado alta par8 18sherramientas individuales de aeei6n neumAtic8 p...

Page 39: ...vula de seguridad proteger contra la presi6n elevada saltando de acuerdo a los valores prefijados en f brica ligeramente superiores a los de presion de corte de la Ilave interruptora Manbmetro de la presibn del tanque El man6metro que controla la presion del tanque indica la reserva de presi6n del tanque de aire V_lvula de asiento Abre y cierra la v lvula de descarga de aire Gire la perilla en sen...

Page 40: ...lave interruptor8 On Auto Off en la posici6n OFF Antes de poner en marcha Procedimiento para el asentamiento _ Riesgo de Operacidn Lasegura Si las siguientes instrucciones no fuesen seguidas estrictamente podrdn ocutrir setios dahos Este proeedimiento es necesario antes de porter en servicio al compresor de aire y cuando la vdlvula reguladora o la bomba complete del compresor haya side reemplazada...

Page 41: ... de 175 PSI deber instalarse ua regulador Riesgo de Explosibn Demasiada presibn de aire podrb set la causa de riesgo de explosibn Verifique los valores de mbxima presibn dados por el fabricante de las herramientas neamaticas y los accesorios La presibn de salida del regulador jambs debe excedet los valores de mbxima presibn especificados Cbmo poner en marcha 1 Mueva la palanca On Auto Off a la pos...

Page 42: ...se alas condiciones bajo les cuales se usa su compresor Las modificaciones depender n de las horas de operaci6n y del ambiente de trabajo Los equipos de compresi6n funcionando en un ambiente sumamente sucio y hostil requerir n mayor frecuencia de todas las verificaciones de mantenimiento NOTA Vea en la seccion Operaci6n la ubicacion de los controles C6mo verificar la vdlvula de seguridad _ Riesgo ...

Page 43: ... darle servicio Un flltro de aire sucio no permitir qua el compresor opere a plena capecidad Mantenga el filtro de aire limpio en todo momento 1 Retire la tapa del filtro de aire 2 Retire el filtro de aire y asegerese de que est_ limpio IMPORTANTE No opere el compresor sin el filtro de aire 3 Si est sucio enjaague el filtro de aire con agua tibia y exprfmalo hasta que seque 4 Vuelva a colocar el f...

Page 44: ...llave de tuercas 8justsble 8floje la tuerca de la tuberf8 de 81ivio de presi6n en el tanque de 8ire Retire cuidsdosamente la tuberfa de alivio de presi6n de la vAlvula de retenci6n 7 8 Desenrosque la v lvul8 de retenci6n gir ndola haci8 la izquierda usando una llsve de boca de 7 8 po Tome nota de la orientaci6n par8 volved8 8 ensamblar Usando un destomillador empuje con cuidado el disco de 18 v lv...

Page 45: ...re hasta que la presi6n del mismo Ilegue aproximadamente a 20 PSi 6 Drene el agua del tanque de aire abriendo la v lvula de drenaje ubicada en el fondo del tanque _ Riesgo de Explosibn El agua se condensa dentro del tanque de aire Si no se drena ella corroetd debilitando las paredes del tanque de aire otiginando un riesgo de ruptura de sue paredes 7 Una vez que el agua haya sido drenada cierre la ...

Page 46: ...vicio Contaete a un tecnico de servicio calificado Ajuste las conexiones en las que el aire puede set escuchado escap_dose Verifique las conexiones con soluci6n jabonosa y agua NO SOBREAJUSTE Una valvula de retenci6n defectuosa causa una fuga constante de aire en la valvula de alivio de presi6n cuando hay presi6n en el tanque y se apaga el compresor Reemplace la v lvula de retenci6n Consulte Como ...

Page 47: ...s El compresor no tiene suficiente capacidad para el requerimiento de mire al que est sometido Orificio en la manguera Valvula reguladora restringid P_rdida de air Filtro de entrada de mire restringido Vedfique el requerimiento de mire del accesorio Si es mayor que SCFM o la presi6n suministrada pot su compresor de air se neoesita un oompresor de mayor capacidad Verifique y reemplace si fuese neoe...

Page 48: ...cord6n Extraiga Iimpie o reemplace Compruebe la conexi6n de cableado dentro del interraptor de presion y del area de la caja de terminales Haga inspeccionar pot un tecnico capacitado de servicio Haga inspeccionar FOr un tecnico capacffado de servicio No haga funcionar el comprescr en el tea de pintura For rociado Vea la advertencia acerca de vapores inflamables Purgue la Ifnea empujando la palanca...

Page 49: ...49 SP D30088 ...

Page 50: ...D30088 50 SP ...

Page 51: ...s per hater una compra inteligente Su nueva unidad Craftsman est diseffada y fabricada para afros de operaci6n confiable pero come todos los productos de ca_idad podrian requirir reparaciones de vez en cuando Ahi es cuando e_ Contrato de Protecc 6n para Reparac ones le puede ahorrar dinero y motestias Cornpre ahora un Contrato de Protecci6n para Reparaciones y prot_jase contra apuros y gastos ines...

Page 52: ...acuums lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime dayornight U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicb de reparad6n a domicUb y para ordenar piezas 1 888 SU HOGAR sM 1 888 784...

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