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Summary of Contents for 919.15402

Page 1: ...paces provldc_L 1 The model number whl h _un be found on the laber on the ba _ of the Shroud 2 3 The code number which oan be fourKJon the fob label on the baok of the air tank The Manufacturers Number ASME Code Compre880r_ Only Is locatsd on the motel data plate whl h is v_ded onto the I_ck _fde of the air tzn_ Thia eta plzrbpi painted the iseme _elOr aS the tank Pvatafn these numbers for future ...

Page 2: ...eels Handle Rubber foot strip 7 Installing Regulator 7 INSTALLATION AND BREAK IN PROCEDURES 7 location of Air Compressor 7 Lubric _ttonand 0it 7 _ _t_ _fon Cord_ 7 Grounding Inst_ uctions 8 greak ln Procedures 8 OPERATING PROCEDURES 8 MAINTENANCE g Air _Iter 9 Check V_tve Repl_ceme_ 9 Safety _aJve Inspection 8 Motor 9 STORAGE lo TROUBLESHOOTING GUIDE 1o AIR COMPRESSOR DIAGRAM t 2 Part List 13 COMP...

Page 3: ...read the manual and pay attentionto these sectlort _ URGENT SAFETY INFORMATION A HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOS_ OF LIFE IMPORTANT SAFETY INFORMATION A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE information for preventing damage to equipment NOTE informationthat you should pay special at_en lion to HAZARDS CAN OCCUR IF EQUIPMENT tS NOT USED PROPERLY PLEASE READ THE FOLLOW...

Page 4: ...ceed the maximum_ es sure rating Always unplug t le air compressor prior1omalrtte nonce ot repair Never use the air compressoroutdoors when it is r_ning ToxicVapors I iS _rmal for ompressed alr_contain toxic or irritating vapors 8uoh vapor s are harmful if inhaled Always I_Ugthe cord intoan ale tricotcutter with the specified voltage and adequate fuse p_teetfon Neverdlrect yInhale _hecompressedair...

Page 5: ...ss FuestronType T onty GLOSSARY CFM Cubicfeet per minute SCFM Standardcubicfeetperminute aunitof meas ure of _Jrdelivery PSlG Poundsper squareinch gauge a unitof meas ure of pressure ASME American Societyof Mechanist Engineers made tested inspected and registered tomeet the stanches of the ASME U L LISTED S_mplesol compressor outfits taken from production w_re submitted to U L and found to comply ...

Page 6: ...omatically release compr_8Od air from the com _essor ha_d and the outlet tube whenthe _ir compres sot reaches cut out pm_ _ or is _hut off If the air Is notreleased the motorwilltry to t rt but wigbe unable t_ Thepressure rel_ sevalveallows the motortor_ _r t freely When the m_tor stops running air will be heard escapingfrom thevalveforafew seconds Noair should be heardleaking whenthe motor is run...

Page 7: ...pipe thread joints Installthe regulatoron 1heendof lhe manifold using the short pipe nipple The arrow on the bottom ol the regulatOr must poi_ away from the manifold in order fo_ theregulatorto functionproperly _nstalithe adapter and plugIn the regulator The plugis supplied withthe regulator Installthe rearcoverandthe gauges at the same time See diagrambelow R_ULATED PRESSURE GAUG_ TANK PRESSURE G...

Page 8: ...re GROUNDING 2 L J PIN 120 vOltS i5 amps Break In PrOc_ums Serious damage moy _glt If_I KIfoll_ing break in tnatructrono r not closely followed Thisprocedureis only _quir ud the firstlime the Jrcom preSSOr iS putintoserwce 1 Set the swlt_ OFFtAUTO lever to the OFF poetries pressure 2 Plug the power c_ord into the orrectbranc h cimUit receptacJe 3 Turnthe regulatorc oc kw L_ e openingit fulIy to pr...

Page 9: ...y air filterwillnot a llowthe compressorto operate at furlcapacity Beforeyou use the compressor check the air filter to be sum it is clean_ If it tsdirty simplypullit out Youmaywash it witha mild detergentandwarm water or repiace It Check Valve Replecement 1 Release afl air pressure fromaTrlanf and unplug outfit 2 Removeshroud 3 Loosen the top and bottom nuts and remove the outlet tube 4 Removethe...

Page 10: ...ssure switch cut out tao Returnttleputfitto Sears ServleeCente_to check high anti aclju or replace switch ui i Tubafiffingsare not_ht enough Tighten fittingswl_re air can be he_a_esCaping_ _ Ohec _ fittings withsoapywater solution DO NOT OVER TIGHTEN Defectiveor dirty check valve A defective check valve resultsIn a constant air reel at the pressure release valve when there is pressureIn thetankand...

Page 11: ...gth of extensioncord Che _ for proper gauge wire andcord length CheckValvestuck open Loose electrical connecltonso Possibledefective capacitor Paint spray on internal motor parts Possible defective motor Fuse blown circuit breaker tripped Pressurerelease vatve on _res sure switch has no1 unloaded I_ea0pressure Removeand clea nor replace_ Check wiring connection inside pressureswitch and terminal b...

Page 12: ...AIR COMPRESSOR DIAGRAM t 4 44 45 46 47 X 42 23 33 32 25 21 18 22 2O 12 ...

Page 13: ... 919 154020 Performance Label Model NO _9 1S4320 919 1544 _0 Not USed Braolmt 2 ueed included with _ 11 I ooknut 4 20 2 used Tool troy Advanoad toch Label Rear ahrou_ assembJy include_ 2 ea 7 U Channel isolator Shoulder screw 2 used Isolator 2 used Air Tank Model No 919 154020 i Air lllnkASME Model No 919 1r_4120 Air Tank Model No 919 154320 Air Tank Mod_l NO 919 154420 Nut _ o 16 2 u ed Wheel 2 u...

Page 14: ...COMPRESSOR PUMP DIAGRAM 56 58 59 60 6t 62 63 ft ___ M_K TOWARDS MOTOR __ 64 65 ...

Page 15: ... Tube Tube insert Warning Label Barbed fitting Cord assembly motor Stz atn roller 2 used Pressure release valve mn_ mounting nut included with 43 Screw I _ 0 AB x oI4_ long 2 zINd Air Filter intake muffler SCrew 1 4 20 1t 4 2 used torque 7 10 it lbs Head Stud V4 20 11 2 used _rque 7 10 ft Ibs Gasket Y_lVe plate ass4tmbly inedddU vaJVes rostrlctore screws O ring Connecting rod assembly torque screw...

Page 16: ... whe_lyou catl or visit The modet number of your Se sfAir Compressoris 919 _ This numberDartbe found on thei _l e WhiChfs IOOaledOnbe back Offhe shroud WHEN ORDERING REPAIR PAR_S ALWAYSGIVE THE FOLLOWING INFORMATION PART NUMBER IPART DESCRIPTION MODEL NUMBER INAME OF ITEM All parts listed may be ordered fm_nany Sears Service Center and mosl Sears _tores Iflhe parts youneed am notstork_d looa ly yo...

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