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Summary of Contents for 580.751781

Page 1: ...low all Safety Rules and Instructions Before Operating This Equipment 7 8 HORSEPOWER 2500 PSi 3 GPlVi HiGH PRESSURE WASHER o Assembly Operation Customer Responsibilities o Service and Adjustment Repair Parts SEARS ROEBUCK and CO Hoffman Estates IL 60179 U S A Part No 97019 Revision 1 8 16195 ...

Page 2: ...eated by a leak in the high pressurebese o High pressure stream of fluid that this equipment can produce can piemeskin and its underlying tissues lead ing to serious injury and possible amputation High pressure spray can cause paintchipsor otherpar ticlesto becomeairborneand flyat highspeads o Always wear eye protection whenyouusethisequipment orwhenyouare inthe vicinity wherethe equipment is in u...

Page 3: ...ct your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules_ Follow regular schedule in maintaining caring for and using your high pressure washer PRODUCT SPECiFICATiONS Pressure Washer SpeclflcaUona PUMP PRESSURE FLOW RATE DETERGENT MIX DETERGENT RATIO WATER SUPPLY TEMPERATURE _UCTION HEIGHT Adjustable to 2500 psi 3 gpm Use undiluted detergent Adjustable to...

Page 4: ... Oil 15 Checking Oil Level 15 General Recommendations 14 Pressure Washer 14 Pump 15 Replace Spark Plug 16 Service Air Cleaner 16 SparkArrestor 16 E EngineSpeed 17 G Gun and Wand Assembly 8 9 10 H Hardware Pack 6 High Pressure Hose 6 8 taL LowOil Pressure System 13 M Maintenance Engine 15 Pump 16 Nozzle 17 18 O Oil Engine 3 11 Operation Detergent Application 11 Stopping 10 To Start Engine 12 To Tur...

Page 5: ...NG BRUSH KIT 75199 1 4 I D 25 ft EXTENSION HOSE 75192 HIGH PRESSURE HOSE QUICK CON NECT KIT 75198 TURBO HEAD 1800 PSI max ACCESSORY QUICK CONNECT 75188 UTILITY BRUSH KIT 75189 18 STAINLESS STEEL EXTENSION 75194 3 8 I D 50 ftoEXTENSION HOSE 75913 ELECTRIC TUF_BO NOZZLE ANGLE ED TENSION KIT 75196 ACCESSORY QUICK CONNECT STARTER KIT 75 197 PRESSURE GAUGE 75181 HIGH PRESSURE HOSE TO HOSE COUPUNG 75191...

Page 6: ...sure Hose 2 Rubber Foot Pads Gun and Wand Wheels Detergent Pickup Tube and Filter Rear Wand Holder Nozzle Cleaner Kit Oil Fill Cap Breather Motor Oil Quick Connect Adjustable Nozzle Parts packed in carton shown full size 6 Flange Nuts M8 6 Self drilling Capscrews 10 16 2 Axle Pins 6 Hex Head Capscrews M8 x 45mm 2 JAM Nuts 5 8 4 Washers M8 2 Washers M12 2 PushNuts 1 2 ...

Page 7: ...piece before assem bling pressure washer Check all contents against illustra tions on Page 6 If any parts are missing or damaged call Pressure Washer Helpline at 1 800 222 3136 HOW TO SET UP YOUR PRESSURE WASHER TO INSTALL THE WHEEL KIT Installing the wheel kit requires the tools listed above the guide handle and items included in the parts carton Prop up the engine end of the main uniL This will ...

Page 8: ...ive cap from end of hose and check other end of hose to see that threads are properly covered with teflon tape If tape is not properly applied reapply it so threads are fully covered The tape seals the connection from hose to gun and wand assembly Attach fitting with teflon tape to gun and wand assembly Fig 7 You may want to spin gun_ Tighten with 7 8 wrenches or adjustable wrenches HG 7 Attach th...

Page 9: ...evelops high pressure PRESSURE REGULATOR Allows you to adjust the pressure of the outlet stream ENGINE ON OFF CONTROL Sets engine in starting mode for recoil starter turns OFF running engine RECOIL STARTER Used for starting the engine manu ally AIR CLEANER Dry type filter element limits the amount of dirt and dust that gets in the engine GUN AND WAND ASSEMBLY Controls the application of water onto...

Page 10: ...S IN FRONT TERN ADJUSTABLE NOZZLE OPTIONAL TURBO NOZZLE FIG 11 FIG 12 With the adjustable nozzle you can adjust the spray pattern to be either high pressure or low pressure You can also adjust the spray so it is concentrated in a stream pattern or expanded into a fan pattern Use this nozzle to apply detergenL o Push tile nozzle attachment forward when you wish to adjust the spray to low pressure m...

Page 11: ... UN STABLE LOCATION PRESSURE IN A RUNNING WASHER BUILDS IN THE WAND AS YOU CLIMB WHEN YOU PRESS THE TRIGGER THE RECOIL FROM THE INITIAL SPRAY COULD FORCE YOU TO FALL OR IF YOU ARE TOO CLOSE TO THE CLEANING SURFACE HIGH PRESSURE COULD FORCE YOU OFF CLIMBING APPARATUS QUICK CONNECT WATER SUPPLY FIG 15 o o Set nozzle to low pressure mode Detergent is not siphoned in the high pressure mode Fig 13 Star...

Page 12: ...the enclosed bottle until level is at point of overfiowing Check engine oil level before starting each time thereafter If oil level is below point of overflowing fill to proper level Crank case oil capacity is about 620ml or 21 fluid ounces o Press trigger on gun and wand assembly to force air from high pressure hose_ Start engine according to TO START THE ENGINE TO START THE ENGINE IMPORTANT DO N...

Page 13: ...essure during operation the engine shuts down As the system shuts down the low oil light comes ON However once the engine has stopped rotating this light will go OFF See Fig 22 for schematic LQV GIL _ N LO_ PRE_ _UR_ T_J _ Ol L L D r_v BLN _ HU TDI3WN RUN _NUT I_L N CNG FIG 22 RESTARTING If you try to restart the engine within 5 seconds after it shuts down the engine may NOT startr The system need...

Page 14: ...clean or replace the air filter and check the gun and wand assembly for weal A new spark plug and clean air filter assure proper fuel air mixture and help your ertgine run better and last longer BEFORE EACH USE o Check engine oillevel Check water inlet filter and quick connect screen for damage_ 1 Check high pressure hose for leaks o Check detergent inlet hose and filter for damage Check gun and w...

Page 15: ... KEEP IT AWAY FROM SPARK PLUG o Clean area around oildrain plug remove plugand drain oil completely into a suitable container Fig 23 IL FILL OIL DRAIN PLUG PLUG Pump OIh Change pump oil after first 50 hours of opera tion Change pump oil every time you change the engine oil To change pump oil follows these steps Place a proper container beneath the pump Fig 22 OIL LEVEL GAUGE OIL DRAIN PLUG FIG 23 ...

Page 16: ...E SEVERE BURNS c To clean or replace foam pre filter Remove air cleaner cover then foam pre filter Wash pre filter insoap water Squeeze pre cleaner dry in clean cloth DO NOT TWIST Clean air cleaner cover before installing iL To clean or replace paper air filter Remove air cleaner cover then remove foam pre4ilter service if necessary and remove paper filter CleanairfilterbytappingitgenUyonasolidsur...

Page 17: ...rocker arm jam nut Use an allen wrench to turn the pivot ball stud while checking clearance between the rocker arm and the valve stem with a feeler gauge Fig 27 When valve clearance is correct hold pivot ball stud with allen wrench and tighten rocker arm jam nut with crows fool Tighten am nut to 65_85 inch pounds torque After tightening jam nut recheck valve clear ance to make sure it did not chan...

Page 18: ...TILATED AREAS WHERE FUMES MAY REACH AN OPEN FLAMEp SPARK OR PILOT LIGHT AS ON A FURNACE WATER HEATER CLOTHES DRYER OR OTHER GAS APPLIANCE If you do not plan to use the Pressure Washer for more than 30 days you must prepare the engine for long term storage NOTE As always prepare the pressure washer pump as you would after each use It is important to prevent gum deposits from forming in essential fu...

Page 19: ...closed 4 Enginerunsgood at no load but hogs Engine speed is too slow Contact Sears Service Department_ Low oillevel Dirtyair cleaner Engine will not start or starts 1 and runs rough 2 l r Insert chemical line into detergant_ 2 Clean or replacefilter detergent line 3 Push nozzle forward for low pressure mode Open chemical adjustsrr 1 Fillcrankcaseto proper level 2 Clean or replaceair cleaner Engine...

Page 20: ...I o_ _a t_ 34 32 t2 OTHER iTEM 79 MUST BE LOCATED OPPOSITE LOWER CORNER OF CASTING 37 3t 0 z Q o n m u nl 3 n i ra n _n r J1 co o m 3O 0 n i ...

Page 21: ...asher z reqj 69 93887 70 93873 Wheel Assembly 2 req 1 2 Push Nut 2 req 71 95454 Support Leg 2 req 72 52857 MS 25x 45mm Capssrew 6 req 73 92659 5 16 Flat Washer 4 req 74 40945 1 square Cap Plug 2 req 75 93873 Rubber Foot Pad 2 reqr 76 96581F 77 93723 MufflerAssembly 1 req Wire MufflerGuard 1 req 78 94197 Muffler Support Bracket 1 req 79 51767 Muffler Support Bracket 1 req 81 82580A M8 1 25 x 20mm C...

Page 22: ...o_ I 1 I I I L_ TAPER SHAFT 6 7 66 67 W A I H R OUT 5B 1 o U r 0 33 m n c o m 3 O r m u1 CO ...

Page 23: ...4 x 1 Bolt 4 req 64 95371 Thermal By pass Spring 1 req_ 65 95380 By pass Piston 1 req 66 94738 Spacer Plate t req 67 93887 O ring 4 5 x 8 x 1 8 2 red 68 95366 M5 0 8 x 20 Truss Head Bolt 2 req 69 95441 Head Gasket 1 req 71 94944 Thermal By pass Actuator 1 req 72 94284 Garden Hose Connector 1 red 73 93876 Cylinder Head 1 red 74 95379 Spindle Seat 1 req 75 93656 O Ring 0 68 X 0 81 x 0_06 2 req 76 93...

Page 24: ...7 0 _ 11 12 34 62 37 58 49 28 ...

Page 25: ...ovemor Lever Ass 1 req 47 83512 48 86753 Governor Spring 1 req Governor Ad usting Screw 1 req_ 49 77667 Idle Control Coil 1 req 51 84195 Anti Lash Extension Spring 1 req 56 85953 57 91848 Governer Rod 1 req Gov Adjust Bracket 1 req 58 92978 Carburetor Mtng Bolt 2 req 61 87221A 62 88758 M5 0 8 Lock Nut 1 req Bottom Wrapper 1 req 64 94820 68 66311 69 49811 QTY DESCRIPTION Air Cleaner Base 1 req Blow...

Page 26: ...o 26 47 3O 3t 43 44 45 48 46 42 32 13 36 27 14 28 6 37 38 8 21 39 40 19 17 5O 2 7 5O 12 13 o 0 z o 33 m n o c 3_ m u r Ill 0 ol oi co _o m o o 2_ 4 car ...

Page 27: ... Stud 2 req Rocker Arm 2 req Jam Nut rocker Arm 2 req Push Rod Guide Plate 1 req M8 x 52ram Head Bait 5 raq Rocker Cover Breather Assembly 1 req Oil Fill Plug 1 req 1 4 Npt Pipe Plug 1 raq Outer Gerotor 1 req o Ring 178 I d x 2 4 Thick 1 req Wear valve Spdng Washer Intake Valve Seal 2 req_ Decal Serial Number 1 req FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER For oneyear fromthe date o...

Page 28: ...ngine will be found in the parts lisL All parts listed herein may be ordered through Sears Roebuck and Co Service Centers and most Retail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOL LOWING INFORMATION e PRODUCT HIGH PRESSURE WASHER o MODEL NUMBER 580 751781 e PART NUMBER e PART DESCRIPTION Your Sears merchandise has added value when you consider that Sears has service units nationwide st...

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