Craftsman 580.325650 Operator'S Manual Download

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Summary of Contents for 580.325650

Page 1: ...y Rules add Operating Instructions ADVEBTENCIA Antes de utilizar el producto lea este manual y siga todas las Reglasde Seguridade Instrucciones de Uso Sears Roebuckand Co Roffrnan Estates IL 60179 U S A Visit our Craftsman website www craftsman com Part No 198712GS Draft E 06 19 2007 Safety Assembly Operation Maintenance Parts Espafiol p 36 o 3 ...

Page 2: ... proves impossible AdditionalOne YearLimited Warrantyon Craftsman Generator For the second year from the date of purchase if any part of this generator fails dueto a defect in material or workmanship a new part will be supplied free of charge You must pay the labor cost if you wish to have it installed All warranty coverageapplies for only 90 days from date of purchase if this generator is used fo...

Page 3: ...ned to holdacartridgewhich containsfuelstabilizer IfSWALLOWED callphysicianimmediately DONOTinduce vomiting If inhaled remove to freshair In caseof eyeor skin contact flushwithwaterfor 15minutes Storeunopened cartridgesina cool dry wellventilated area Keepopencartridgeinfuel cap andfuel capclosedonfueltank whennotin use Inthe caseof anemergency contacta physician immediately andcall 1 808 424 9308...

Page 4: ...thing jewelry or anything that may be caught in the starter or other rotating parts Tie up long hair and remove jewelry WARNING Starter cord kickback rapid retraction can result in bodily injury Kickback will pull hand and arm I1_ toward engine faster than you can let go Broken bones fractures bruises or sprains could result When starting engine pull cord slowly until resistanceis felt and then pu...

Page 5: ...ical devices connected to it DONOTexceedthe generator s wattage amperage capacity See Don t OverloadGeneratorin the Operationsection Start generator and let engine stabilize before connecting electrical loads Connect electrical loads in OFFposition then turn ONfor operation Turn electrical loads OFFand disconnect from generator before stopping generator NOTICE Improper treatment of generator can d...

Page 6: ...bris out of intake air Battery Float Charger Jack Use battery float charger to keep the starting battery charged and readyfor use Choke Lever Used when starting a cold engine Data Tag Provides model revision and serial number of generator Pleasehave these readily availablewhen calling for assistance Double Pole Circuit Breaker AC A double pole circuit breaker is provided to protect all the recepta...

Page 7: ...nts 13mm wrenches Socket wrench with a 13mm socket Pliers Safety glasses Install the Wheel Kit as Follows IMPORTANT Installing the wheel kit must be completed prior to adding any oil or fuel 1 Tip generator so that engine end is up 2 Slide axle through both mounting brackets 3 Place a wheel on each side as shown in A 4 Place a washer on axle and then place an e ring in axle groove 5 Install e ring...

Page 8: ...ary butyl ether is acceptable NOTICE Avoid generator damage Failureto follow Operator s Manual for fuel recommendations voids warranty DONOTuseunapproved gasoline suchas E85 DONOTmixoil in gasoline DONOTmodifyengine to runonalternate fuels To protect the fuel system from gum formation mix in a fuel stabilizer when adding fuel See Storage All fuel is not the same If you experiencestarting or perfor...

Page 9: ...tret butylphenol 128 39 2 and alipbatic petroleum distillate 64742 47 8 1 Place cartridge into fuel cap 2 Push to snap cartridge into place 3 Removetab to expose membrane IMPORTANT DONOTremove the silver foil seal on the opposite side 4 Reinstall fuel cap on fuel tank 5 Periodically check the cartridge to ensure there is still fuel preserver inside If it is empty removecartridge and replace HighAl...

Page 10: ...ic utility workers dueto backfeedof electrical energy Whenusinggenerator for backup power notifyutilitycompany Useapproved transferequipment to isolategenerator from electricutility Useagroundfaultcircuit interrupter GFCI in anydampor highlyconductive area suchasmetaldecking or steelwork DONOT touchbarewiresor receptacles DONOT usegenerator withelectricalcordswhichareworn frayed bareor otherwise d...

Page 11: ...avoidkickback NEVER startor stopengine with electrical devicespluggedin andturnedon If engine starts proceed to step 7 If engine fails to start proceed to step 6 6 Move choke lever to Half choke position and pull recoil handletwice If engine fails to start repeatsteps 5 thru 7 7 Slowly move choke lever to Run position If engine falters movechoke lever to Half choke position until engine runs smoot...

Page 12: ... grounded extension cords with the generator s 120 Volt duplex receptacle Inspect extension cords before each use Checkthe ratings of all extension cords before you use them Extensioncord sets used should be rated for 125 Volt AC loads at 20 Amps or greater for most electrical devices Some devices however may not requirethis type of extension cord Checkthe operator s manualsof those devicesfor the...

Page 13: ... rated for 125 Volt AOloads at 20 Amps or greater Generator Adapter Cord Set The generator comes with a 25 generator adapter cord set designed to provide two sets of 120 Volt 20 Amp outlets from one 120 Volt 20 Amp duplex receptacle 2 Unplug charger from unit and wall outlet when generator is being started and while in operation 3 Keepcharger plugged in when generator is not in useto prolong batte...

Page 14: ...ng it s engine The correct and safe way to managegenerator power is to sequentially add loads as follows 1 With nothing connected to the generator start the engine as described in this manual 2 Plug in and turn on the first load preferablythe largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached deviceoperates properly 4 Plug in and turn on the next loa...

Page 15: ...n used in a given piece of power equipment actual on site or net power This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manufacturing and capacity limitations Briggs Stratton m...

Page 16: ...repair of the emissions con trol devicesand systems may be performedby any non road engine repair establishment or individual However to obtain no charge emissions control service the work must be performed by a qualified service center Seethe Emissions Warranty GENERATOR MAINTENANCE Generatormaintenanceconsists of keepingthe unit clean and dry Operateand store the unit in a clean dry environment ...

Page 17: ...set button once quickly will display Co clearing to zero This will clear any maintenance codes that have elapsed up to that point and they will begin timing again from zero 2 CA Pressing and holding the reset button for 2 seconds will display CA clearing all This clears all maintenancecodes even if they have not yet reached their service point and they will begin timing again from ze re If nominal...

Page 18: ...nditions or in extremely hot weather change the oil more often CAUTION Avoid prolonged or repeatedskin contact with used motor oil Usedmotoroil hasbeenshownto causeskincancerin certain laboratory animals Thoroughly washexposed areas with soapandwater KEEPOUTOF REACHOF CHILDREN DON T POLLUTE CONSERVE RESOURCES RETURN USEDOIL TO COLLECTION CENTERS Changethe oil while the engine is still warm from ru...

Page 19: ...r bracket 2 Remove four screws that attach spark arrester screen C 3 Inspect screen and obtain a replacement if torn perforated or otherwise damaged DO NOTuse a defective screen If screen is not damaged clean it with commercial solvent 4 Reattachscreen and muffler guard Air Coofing System Overtime debris may accumulate in cylinder cooling fins and cannot be observed without partial engine disassem...

Page 20: ... Removespark plug and pour about 1 ounce 30ml of clean engine oil into the cylinder Install spark plug and crank slowly to distribute oil WARNING _ Unintentional sparking can result in fire or _ electric shock NEVER crankengine with sparkplugremoved Generator 1 Cleangenerator as outlined in Generator Cleaning 2 Checkthat cooling air slots and openings on generator are openand unobstructed Other St...

Page 21: ...isconnect shorted electrical load 2 Contact Searsor other qualified service dealer 3 SeeDon t OverloadGenerator 4 Contact Searsor other qualified service dealer 1 Set switch to On 2 Turn fuel valveto Open position 3 Cleanor replace air cleaner 4 Fill fuel tank 5 Drain fuel tank and carburetor fill with fresh fuel 6 Connectwire to spark plug rough spark plug 7 Badspark plug 8 Water in fuel 9 Floode...

Page 22: ... 120V 20AMP IIA 11 POWER PI 3 0 22 LOAD MONITOR 4 4 22 4 LEB 44A 22 IIA PI 5_ WHITE F POWER lIP2 I20V 20AMP G_ IIAI B BRASS SCREW S SILVER SCREW GR GREEN SCREW TL b X t20 240V 30AMP 44 44A 44A 44A PI 4 55 __ SPARK PLUG ENG IGNITION RUN ENG RUN SWITCH GRN 0 IA 600V _7 l_ Q o sw__ IA i START RUN DCJ 22 ...

Page 23: ...FTSMAH5600 Watt AC Generator 580 325650 IA I3 13_ DCJ X2 WARN NG rlCA ED I_N EN _ N _LK GRN o NUT _N ENGINE BL_CK iAB NUSI NOI BE BROKEN 33 NE TI P_ SI1 VEI BRUSH IS CL_SESI J BEARIN CUSTONER GROUND LUG 23 ...

Page 24: ...CRAFTSMAH5600 Watt AC Generator 580 325650 71 Main Unit Exploded View 44 7O 55 51 5O 41 58 78 69 1 3 36 6O 49 47 _ 38 27 28 29 12 32 48 22 54 26 11 57 3 6 4 I0 17 24 900 24 ...

Page 25: ... M8 STUD Double COVER RBC Plastic w Cap KIT FuelLine Cutto fit WASHER Lock 1 4 CRIMPTITE 10 24 x 1 2 NUT 1 4 20 WASHER Shakeproof Ext M6 1 4 KIT FuelTank Hrdwr w U Clips U CLIPS Optional Accessory Item Part 41 192980GS 42 43 691656 44 193668GS 45 198912GS 47 48 195373GS 49 185931KGS 50 188333GS 51 194799GS 52 189235GS 53 202997GS 54 196908GS 55 197798GS 58 197641GS 59 60 198871EGS 68 199150GS 69 1...

Page 26: ...0GS 197731GS 189165GS 197729GS 197958GS 191479DGS 191481GS 43437GS 22694GS 82308GS 192241GS Description PANEL Control COVER Outlet Flip COVER BackPanel OUTLET 120V 15 20A Dplx NUT 5 32 Pal MODULE Led SCREW 3 x 6 Tapping BREAKER Circuit 20A BOOT BreakerCircuit not shown OUTLET 120 240V 30A HOUSING Rcptcl 6 Pin SCREW 3 x 18 Tapping SCREW 3 5 x 14 Tapping 10 11 12 26 ...

Page 27: ...GS 191042AGS 186060GS 86308CGS 91825GS 66849GS 22694GS 81917GS 193428AGS 198779GS 65791GS Description ADAPTER Mounting Alternator ROTOR Includes Item 12 STATOR RBC with O Ring p n 189197GS HHCS M6 1 0 x 130 SEMS ASSY Holder Rectifier Brush TAPTITE M5 0 8 x 16 RECEPTACLE 6 pin PIN Roll 4mm x 10 ASSY Wire Ground HARNESS Wire Power BEARING 27 ...

Page 28: ...d Parts List Item Part Description 1 196517GS WHEEL 2 B1764GS SUPPORT Wheel Kit 3 191267HGS AXLE 4 WASHER 5 8 5 191265GS E RING 6 67989GS NUT MS FlangeSerrated 7 HHCS MS 1 25x16 Items without part numbers are common fasteners and are available at local hardware stores 28 ...

Page 29: ...Stratton 204415 Exploded View 505 742_ 746_ 851 334 358 ENGINE GASKET SET 868_ 2o 163 st 3 51A _ 883 718A 529 415 _ 522_ 181 21 12 15 _306 307 _ 24 61 741 146 27 _ 337 1095 VALVEGASKET SET _ _x11221 51A_ 7_ 868_ I 51 2g ...

Page 30: ...EHGIHE Briggs and Stratton 204415 Exploded View 3_ 798 1100_ 1022_ 102_ 914 1171 118_ 635 13 _ _s_ 1_o_ 347 604 1404 633 564 633 108 1301 __ 231 127 0 95 13s_ 117 369 105 0 oy 1331 _o4_ 137 127_ 3O ...

Page 31: ...iew 8O2 462 579 _ 503 797 783 _ 1051 544 80 1298 622 _ 728 725A 1298 455 Y 1070 332 304 161 305_ 697 445 305A 727 732 185_D 163 725 977 CARBURETOR GASKET SET 221 51A_ 137 633 G 163 121 CARBURETOR OVERHAUL KIT 137 117_ 105 127 _ 163 104 _ 633G 31 ...

Page 32: ...90323 Bolt Starter Motor 311 497608 Brush Set 332 694685 Nut Flywheel 333 495859 Armature Magneto Item 334 337 347 356 356A 358 369 415 425 445 455 462 503 505 510 513 522 529 544 552 562 564 579 6O4 615 616 622 632 633 635 697 718 718A 725 725A 727 728 732 741 742 746 783 797 798 801 802 8O3 851 868 883 914 951 968 975 977 1005 1022 1023 1026 1029 1051 1070 1090 1095 1100 1127 1171 1230 1298 1404...

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Page 34: ...Cnntrni Defects Warranty Provisions The following are specific provisions relative to your Emissions Control DefectsWarranty Coverage It is in addition to the Sears enginewarranty for non regulated enginesfound in the Operatingand MaintenanceInstructions 1 Warranted Parts Coverageunder this warranty extendsonly to the parts listed below the emissions control systems parts to the extent these parts...

Page 35: ...mediate Engineis certified to beemission compliant for 250 hours of actual engine running time Extended Engineis certified to beemission compliant for 500 hours of actual engine running time Forexample a typical walk behind lawn mower is used 20 to 25 hours per year Therefore the EmissionsDurability Period of an engine with an intermediate rating would equateto 10to 12 years Certainengines will be...

Page 36: ...sta no sea posible parasu sustituci6n Garantialimitada de un ano adicional del generador Craftsman Duranteel segundo a_o a partir de ia fechade compra si cualquier pieza del generador faiia debido a defectos de materiales o mano de obra se suministrarA gratuitamente una nuevapieza Si desea quese instale la pieza deberApagar la mano de obra El periodo de garantia se reducirA a 90 dias desde la fech...

Page 37: ...ernamente Evite respirar la niebla o el vapor La exposici6n excesivade los ojos o la piel puede causar irritaci6n Mantengael estabilizador fuera del alcancede los ni_os El estabilizador de combustible es un quimico peligroso Latapa de combustible FreshStart TM est disefiadaparasostener un cartucho el cual contiene el estabilizadorde combustible ENCASODESER INGERIDO Ilame un medico inmediatamente N...

Page 38: ...decualquier forma NOopereel generador bajolaIluvia NOmaneje elgenerador o cablesel_ctricos mientrasest6 paradoenagua descalzo o cuandolasmanos y los piesest6n mojados NOpermitaquepersonas descalificadas o ni_osopereno sirvan algenerador ADVERTENCIA La combustible y sus vapores son extremadamente inflamables y explosivos El fuego o una explosi6n pueden causar quemaduras severas e inclusive la muert...

Page 39: ...conecte el alambre dela bujiay col6quelodondeno puedaentrarencontacto con labujia CUANDO PRUEBE LABUJJA DELMOTOR Utiliceuncornprobador de bujiashomologado NOcomprueba lachispasin labujiainstalada PRECAU ION Las velocidades de operaci6n en exceso aumentan los riesgos de heridas y da_ios al generador Las velocidades bajan en exceso imponen una carga muy esada NOcambie ninguna velocidad determinada E...

Page 40: ...isponible cdmdo Ilamar para la ayuda Interrupter Balancin del Meter Deber_estar en la posici6n On En paradarle arranque al motor Col6quelo en la posici6n ofr Apagado para detener un motor enfuncionamiento Interrupter de Arranque Mantenga pulsado el interrupter en la posiciOn Start Arranque durante un m_ximo de 15 segundos cada vez que intente arrancar hasta conseguirlo Palanca del Cebader Usadacua...

Page 41: ...e de cubo de 13 mm Alicates Galasde seguridad Instaleel juegoderuedas conforme a lasinstrucciones siguientes llVIPORTANTE Elmontajedeljuegoderuedasse debecompletar antesdea_adiraceiteo combustible 1 Delelavueltaal generador deformaqueel motorquedearriba 2 Introduzca elejeatrav_sdelosdossoportes demontaje 3 Coloqueunaruedaencadaextremo cuandomostradoen laA 4 Introduzca unaarandela porelejey coloque...

Page 42: ...peratic para el combustible reccomendations garantia de vacios NOutilice gasolina no autorizada por ejemplo E85 NOmezcle aceite con gasolina NOmodifique el motor para hacerlofuncionar con otros combustibles Paraevitar la formaciOn de carbonilla en el circuito de combustible siempre que a_adacombustible m_zclelo con un estabilizador Consulte Almacenamiento No todos los combustibles son iguales Si d...

Page 43: ... tert butilfenol 128 39 2 y destilado de petr61eoalif_tico 64742 47 8 1 Introduzca el cartucho en el tapon 2 Presionehastaqueel cartuchoencajeensu posiciOn 3 Retirela lengiJeta paradejarla membrana aldescubierto ilVIPORTANTE NOretireel cierreplateado delotto lade 4 Vuelvaa colocareltapOndecombustible enel dep6sito 5 Compruebe peri6dicamente elcartuchoparaasegurarse deque sigaconteniendo estabiliza...

Page 44: ...y lascorriente deairepreponderantes cuandoelijala ubicaci6n delgenerador Conexi_n al Sistema El_ctrico de un Edificio Lasconexiones a efectosdealimentaci6n dereserva al sistema el_ctricode unedificiodebenser realizadas porun electricista cualificado Laconexi6n debeaislarlaalimentaci6n delgenerador delaalimentaci6n dela redpt blicay debecumplirtodaslasleyesy normasel_ctricas vigentes ADVERTENCIA Lo...

Page 45: ...paratos elOctricosconectadosy enfuncionamiento Si el motor arranca continQecon el paso 7 Si el motor no arranca procedacon el paso 6 6 Muevala palancade choque hasta la posiciOn Half media y accione dos veces la manija de retroceso Si el motornoarranca repitalospasosdesde5 hasta7 7 Coloque la palanca de retroceso en la posiciOnde Run marcha Si el motor vacila mueva la palancade retroceso hasta la ...

Page 46: ...S CONECTORES Utilice exclusivamente cables prolongadores de alta calidad bien aislados y con conexiOna tierra para la toma doble de 120 V del generador Examinelos cables prolongadores antes de cada uso Revise las capacidadesdetodos las cordones de extension antes de usarlos Los juegos de cordones de extension utilizados deberAn tener una capacidad de 125 Voltios AC a 20 Amperios o mayor para la ma...

Page 47: ...al comB dentro de un garaje 1 Conecte el cargador a la toma 12V DOBattery Charger Cargador de bateria de 12 V CC de la unidad situada en el panel lateral del generador Tape el corcel de bateria en un 120 receptaclede pared de Voltio AC Use cada recept_ culopara operar 120 Voltios AC de fase sencilla de cargas de 60Hz que requieren hasta 2 400 vatios 2 4 kW a corrientes de 20 Amps Use los juegos de...

Page 48: ... para controlar la energia del generador es la de a_adir en secuencias las cargas como se describe a continuaci6n 1 Sin tener nada conectado al generador encienda el motor de la manera descrita en este manual 2 Conecte y encienda la primera carga preferiblemente la mayor que usted tenga 3 Permita que la salida del generador se estabilice el motor funciona suavemente y el aparato conectado al mismo...

Page 49: ...os factores de las condiciones ambientales de uso y de las variaciones entre distintos motores del mismo modelo Dada la amplia variedad de productos que utilizan nuestros motores y la multitud de factores ambientales que pueden afectar a su funcionamiento es posible que el motor de gasolina no desarrolle toda su potencia bruta nominal en determinados equipos potencia en la aplicaciOn o neta real E...

Page 50: ...a reparaci6n de mntnres que nn scan de autnrnnci6n puede encargarsedel mantenimientn la sustituci6ny la reparaci6n de Ins dispositivos y sistemas de cnntrnide emisiones Noobstante para realizar la revisiCngratuita de control de emisiones deber_ acudir aun distribuidor autorizado por el fabricante VCaseGarantfa deemisiones IVlantenimiento del Generador El mantenimiento del generador consiste en con...

Page 51: ...umplido su tiempo hasta ese punto y se volver_ a contar el tiempo nuevamente desde cero 2 CA Si se pulsa el bot6n de rearme reset y se Io mantiene pulsado durante 2 segundos se mostrar_ CA borrado total Esto borra todos los c6digos de mantenimiento incluso si no han alcanzado aOnsu punto de servicio y se volver_ a contar el tiempo nuevamentedesde cero Si aparecesimult_ neamentela carga nominaly un...

Page 52: ...ambie el aceite cada 50 horas de ese momento enadelante Si est utilizando su generador bajo condiciones de extremasuciedad o polvo o en un clima demasiadocaliente haga el cambio de aceite m_ sfrecuentemente AVISO Evite el contacto prolongado o repetido de piel con aceite usado de motor El aceite usado del motor hasido mostrado al cancer de la piel de la causa en ciertos animalesdel laboratorio Com...

Page 53: ...igeraci6n de Aire Con el tiempo se pueden acumular residuos en las aletas de refrigeraci6n del cilindro y pasarinadvertidos mientras no se desmonte parcialmente el motor Recomendamos que encargue la limpieza del sistema de refrigeraci6n A a un distribuidor de servicio Sears siguiendo los intervalos recomendados consulte la secci6n Plan demantenimiento Es igualmente importante que no se acumulen re...

Page 54: ... onza deaceite de motor limpio en el interior del cilindro o Coloque la bujia y arranque lentamente para distribuir el aceite ADVERTENCIA f _l_ Chispear involuntario puede tener come resultado el fuego o el golpe elOctrico NUNCAarranque el motor sin la bujias instalada Generador Limpie el generador come est4 descrito en ParaLimpiar et Generador o Reviseque las ranuras para el aire de enfriamiento ...

Page 55: ...eel interruptoren On En 2 Girelav_ lvula delcombustible a la EI motornoarranca o arranca y fun iona real Off 3 Depurador deairesucio 4 Sincombustible 5 Combustible vieja 6 El alambre de la bujia no est conectado 7 Bujia en mal estado 8 Agua en la combustible 9 Exceso decebado posici6n On 3 Limpie o reemplace el depurador de aire 4 Llene el tanque de combustible 5 Drene el tanque de combustible 116...

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Page 58: ... en funcionamiento Disposicienes de la garautia de Sears Roebuck and Co contra defectos en el control de emisienes Las siguientes son disposiciones especificas relacionadas con la cobertura de la garantia contra defectos en el control de emisiones Se aiiade a la garantia de motores de Sears para motores no regulados que figura en las Instrucciones de uso y mantenimiento 1 Partes garantizadas La co...

Page 59: ...a normativa sobre emisiones durante 250 horas de funcionamiento real Prelengade El motor est_ certificado para cumplir la normativa sobre emisiones durante 500 horas de funcionamiento real Per ejemplo un cortac_sped con operario a pie se suele utilizar entre 20 y 25 horas al a_o Per tanto el Periede de Burabilidad de las Emisienes de un motor con clasificaci6n intermedia equivaldria a 10 12 a_os A...

Page 60: ...call or go on line for the location of your nearest iiiiiiiiiiiiiiiiiiiiiiiiii Sears Parts Repair Center iiiiiiiiiiiiiiiiiiiiiiiiii 1 800 488 1222 Call anytime day or night U S A only www sears com iiiiiiiiiiiiiiiiiiiiiiiiii To purchase a protection agreement U S A ormaintenanceagreement Canada onaproductserviced bySears 1 800 827 6655 U S A 1 800 361 6665 Canada Pard pedirserviciodereparaci6n Au ...

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