Craftsman 536.88614 Instructions Manual Download | Manualshive

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Summary of Contents for 536.88614

Page 1: ... Dual Stage 120V Electric Start SNOWTHROWER MODEL NO 536 886140 Caution Read and follow all Safety Rules and Operating Instructions before first use of this product SEARS ROEBUCK AND CO Hoffman Estates IL 60179 U S A 760996 09 17 97 ...

Page 2: ...T IS IN USE IN THE UNITED STATES This warranty gives you specific legal rights and you may also have other rights which may vary from state to state Sears Roebuck and Co D817WA Hoffman Estates IL 60179 _ Look for this symbol to point out Important safety precauUons It means ATTENTION I Become alertll Your safety is involved Z_ CAUTION Always disconnect spark plug wire and place wire where it canno...

Page 3: ...hen oper ating on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic 5 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect th e cord on electric motors thoroughly inspect the snow thrower for any damage and repair the damage before operating the snow thrower 6 If the snow thrower should start to vibrate abnormally stop...

Page 4: ...e 3 Always refer to operator s manual instructions for important details if the snow thrower is to be stored for an extended period 4 Maintain or replace safety and instruc tion labels as necessary 5 Run the snow thrower a few minutes after throwing snow to prevent freeze up of the auger impeller A WARNING This snow thrower is for use on sidewalks driveways and other ground level surfaces Caution ...

Page 5: ...on and plastic ties 2 1 2 inch wrenches or adjustable wrenches 2 9 16 inch wrenches or adjustable wrenches 2 3 4 inch wrenches or adjustable wrenches t Pliers to spread cotter pin 1 Screwddver 1 Measuring tape or ruler The figure below shows the snow thrower in the shipping carton The figure below shows the snow thrower completely assembled References to the right or left hand side of the snow thr...

Page 6: ...and lower handle NOTE If the cables have become discon nected from the clutch levers reinstall the cables as shown in figure below Z fitting NOTE Position cable through slots on shifter plate Install hardware supplied in the parts bag Screw flatwasher Iockwasher and hex nut into middle hole on right hand side of handles Do not tighten until all bolts are in place Locate crank assembly removed earl...

Page 7: ...n in figure below install carriage bolts from inside of chute as shown in figure below flatwashers and nuts Tighten carriage bolts securely Be careful not to overtighten See figure below Tum crank assembly clockwise and make sure all carriage bolts are tight Flange 7 NOTE If the cables have become discon Bolts nected reinstall spring as shown in figure below Clutch TO CHECK ADJUST CLUTCH Clutch Sp...

Page 8: ...auger and impeller snow gathering and throwing Traction Drive Lever Propels the snow thrower forward and in reverse Speed Shifter Lever Selects the speed of snow thrower 6 speeds forward and 2 speeds reverse Crank Assembly Changes the direction of snow throwing through the discharge chute Chute Deflector Changes the distance the snow is thrown Discharge Chute Changes the direction the snow is thro...

Page 9: ...self with the location of various controls and adjustments Save this manual for future reference Engine Engine Off Choke On Fast Slow Stop Fuel Oil Primer Start Run Button Drive Clutch Auger Clutch Ignition Key insert to run pull out to stop Auger Drive Lever Traction Drive Lever Crank Assembly IgniUon Speed Shifter Lever Chute Deflector Chute Control Skids Shear Bolt ...

Page 10: ...esil e by moving the speed shifter lever into the appropriate area on the speed selector Speeds 1 2 Wet Heavy Extra Deep Speed 3 Light Speed 4 Very Light Speeds 5 6 Transport only Engage the traction drive lever as shown in figure below left hand As the snow thrower starts to move maintain a firm hold on the handles and guide the snow thrower along the clearing path Do not at tempt to push the sno...

Page 11: ...e features therefore no other ad justmants are needed WARNING Experience indicates that alco hol blended fuels called gasohol or those using ethanol or methanol can attract moisture which leads to separation and for mation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage for 30 days...

Page 12: ...acle is not available at the point your starter will normally be used one should be installed by a licensed electrician When connecting 120 volt AC power cord always connect the cord to the switch box on the engine first then plug the other end t2 into the three hole grounded receptacle When disconnecting power cord allVays unplug the end in the three hole grounded receptacle first Plug the other ...

Page 13: ...o turn engine repeat the two previous steps until the starter en gages Then continue with the directions for cold start To help prevent possible freeze up of recoil starter and engine controls proceed as fol lows after each snow removal job With the engine running pull the starter rope hard with a continuous full arm stroke three or four times Pulling of starter rope will produce a loud clattering...

Page 14: ...allow the engine to idle for a few minutes which will melt snow and accumulated ice off the engine Clean the snow thrower thoroughly after each use Remove ice and snow accumulation and all debris from the entire snow thrower and flush with water if possible to re move all salt or other chemicals Wipe snow thrower dry PRODUCT SPECIFICATIONS HORSE POWER 5HP DISPLACEMENT 12 04 cu in ASOLINE CAPACITY ...

Page 15: ...rage To Lubricate Position speed selector isver in first gear Stand the snow thrower up on the auger housing end Remove the bottom panel see second figure on page 19 Friction Shaft Wheel Disc Require No Fri_on Wheel Bearing Placecoiningap between friction wheelanddiscdrive plate should be visible r __l E_E_ Grease Zerk 1grease Tum disc drive plate clockwise by hand until grease zerk is clearly vis...

Page 16: ... add mark OIL RECOMMENDATION Only use high quality detergent oil rated with API service classification SG Select the oil s viscosity grade according to your expected operating temperature NOTE For extreme cold operating condi tions of 0 and below use a partial synthetic 0W30 motor oil for easier starting NOTE Although multi viscosity oils improve starting in cold weather these multi viscosity oils...

Page 17: ...PSI See side of tire for maximum inflation Do not exceed sidewall maximum pressure on tire Loosen the carriage bolts and nu _ secur ing the scraper bar to the auger housing Adjust the scraper bar to the proper posi tion Tighten the carriage bolts and nuts mak ing sure that the scraper bar is parallel with the working surface For extended operation the scraper bar may be reversed If the scraper bar...

Page 18: ...paragraph on page 18 TO REPLACE BELTS The drive belts on this snow thrower are of special construction and should be replaced with original equipment belts available from your nearest Craftsman Store or Service Center You will need the assistance of a second parson while replacing the belts Drain the gasoline from the fuel tank by re moving the fuel line at the carburetor Drain the gas into a cont...

Page 19: ...e or both of the belt guides Proceed as follows Disconnect the spark plug wire Remove the belt cover See last figure on page 18 Engage the auger drive clutch lever Measure the distance between the belt guides and the belt See next figure The distance should be 3 32 for each guide If adjustment is necessary loosen the belt guide mounting bolts Move the belt guides to the correct position Tighten th...

Page 20: ...tion Remo _e friction wheel from hub Slip fric tion wheel off hex shaft towards right side See figure below FrictionWheel Bolt Nut TO REPLACE AUGER SHEAR BOLT The augers are secured to the auger shaft with special bolts see figure below that are designed to break to protect the machine if an object becomes lodged in the auger housing Use of a harder bolt will destroy the protection provided by the...

Page 21: ...ent Regulations NOTICE This engine complies with all cur rent Australian and New Zealand limitaions regarding electromagnetic interference If you have difficulty starting your snow thrower you may need to adjust or replace the spark plug Follow the instructions be low Replace the spark plug if the electrodes are pitted or burned or if the porcelain is cracked TO ADJUST Clean the spark plug by car_...

Page 22: ... stops Then drain remaining gasoline from car buretor by pressing upward on bowl drain located on the bottom of carburetor see figure below If you do not want to remove gasoline use fuel stabilizer supplied with unit or purchase Craftsman Fuel Stabilizer No 33500 Add fue stabilizer to any gasoline left in the tank to minimize gum deposits and acids If the tank is almost empty mix stabilizer with f...

Page 23: ...ls to discharge snow _ dve belt loose or damaged Incorrect adjustment of auger con trol cable Wom or damaged friction wheel Auger drive belt loose or dam aged Auger control cable not adjusted correctly Shear bolt broken Discharge chute clogged Foreign object lodged in auger Stop engine immediately and disconnect spark plug wire Tighten all bolts and make all necessary repairs If vibration continue...

Page 24: ...ne pages Screw 5 16 18 Washer Hvsptlk Guide Rod Belt RH Washer HvspUk Screw 5116 24x 625 Guide Rod Belt LH Washer Hvsptlk Screw 5 16 24x 625 Washer Crankshaft Note Always use original equipment parts Use of service replacement parts other than original parts may void your warranty 24 REF NO PART NO PART NAME 53 57 58 59 60 63 67 68 69 579854 579932 73840 586251 586253 581264 313826 120382 39573 Pu...

Page 25: ... 16 Hxctdkjam Clip Cable Bracket CompactCablsMtg Cable Auger ClutchCont Shield Cable Screw 3 8 16xl 25 Idler Pulley Nut 3 8 16 Hxctdkjam REF NO 133 140 141 142 143 144 145 146 148 149 160 161 162 163 PART NO 313854 579872 180077 73795 579865 71038 313854 180124 313843 41529 760478 310169 120392 760539 PART NAME Spring Tension Return Lever idler Arm Traction Screw 5 16 18x 75 Flatwasher 328x 125x 0...

Page 26: ...ng Trunion Ring Retaining Flatwasher 680xl 12x 06 Beadng Bali Key Square Pulley V3L Wave Washer Ratwasher 281xl 00x 063 Washer Regeptlk Screw 1 4 20x 75 Bearing Retainer Assy 275 313995K PART NAME REF NO 231 235 240 243 244 245 246 247 249 250 255 256 270 271 275 276 277 278 PART NO 780055 579858 579897 462 71074 337029 313883 11871 303008 579858 334163 780055 334168 780055 579893 334163 780055 57...

Page 27: ...20 Mac Lock Nut 1 4 20 Hexkeps Screw 3 8 16x 50 Tap Oil Seal Bearing Flanged Flatwasher 752xl 24x 093 Shaft AugerOutput Gasket Gear Case Gear Worm REF NO PART NO 316 431787 320 50221 321 583125 322 580295o 323 454565 324 48275 325 313828 326 50304 327 9566 340 760194 853 341 454565 313996B PART NAME Key Woodruff 61 Bearing Flanged Shaft Worm Imp Thrust Collar Spring Pin Flatwasher 752xl 24x 093 Be...

Page 28: ...ew 5 16 18x 75 Nut 5 16 18 Hexwdfllk Housing Assy Ratchet Fastener Screw 3 8 16x 75 Washer Regsptlk Nut 3 8 16 Reghexctrlk Blade Scraper 24 Carr Bolt 1 4 20x 75 Nutj 1 4 20 Whiz lk Auger Assy LH Auger Assy RH REF NO PART NO 522 523 3943 524 525 9517 526 8619 527 9357 540 780061 541 340720 542 120393 543 12063 8 544 120376 339972F PART NAME Screw 1 4 20xl 75 Spacer Sleeve Nut 1 4 20 Reghexctdk Flan...

Page 29: ...065 Washer Hvsptlk Flatwasher 344x 69x 065 Knob T 2 Blade Nut 5 16 18 Reghex Carr Bolt 5116 18xl 00 Chute Assembly Lower Chute 29 REF KEY 600 i REF _O PART NO 600 2 i11780 600 3 305216 601 586280 602 120393 603 7103_ 604 760268 605 760987 606 585214 853 607 180020 608 120392 609 782585 610 337227 611 585193 337160E PART NAME Upper Chute Hinge Pin Cart Bolt 5 16 18xl 00 Flatwasher 344x 69x 065 Nut ...

Page 30: ...6 18 Reghex Stop Red Pla_c Kitfor RH Handle Assy Kitfor LH Handle Assy Pin Clutch Handle Nut Push On Bumper Rect Cable Clutch Spdng Tension REFI NO 744 745 746 75O 751 752 753 754 755 756 757 339622B PART NAME PART NO 1673 782585 308146 339541 853 180079 12063_ 120376 309436 337407 853 180087 300303 Spring Auger Clutch Nut 114 20 Reghexctrlk Boot Clutch Spdng Handle Lower Screw 5 16 18xl 00 Washer...

Page 31: ... 675 577015 677 782585 678 239 679 73842 318542F PART NAME Bushing Wheel 4 Lg Tire Rim Screw Shr 1 4 20xl 75 Nut 1 4 20 Reghxctdk Ring Ret Pin Klik SHIFT YOKE AssEMBLY REF I NO PART NO 790 581631 853 791 180020 _ _ 1 792 782585 795318 6 _ j _ j 798 304438 1O0 760564 _ _ 801 180020 _ _ 802 782585 _ 811 579944 812 581795 813 t499 PART NAME Shift Rod Screw 1 4 20x 75 Nut 114 20Reghexctrlk Nut 1 2 13 ...

Page 32: ...S 334215C PART NO 309344 120394 71046 585195 585196 578063 578309 578060 579493 PART NAME Adapter Boot to Handle Flatwasher 406x 81x 065 Nut 3 8 16 Hexnyl Bracket Worm Mtg Worm Gear Chute Rot Block Univ Pivot Clevis Pin Pin Univ Joint Cotter Pin 06x 50 REF NO 822 823 824 825 826 827 828 829 830 831 833 314005F PART NO 760971 313892 70141 302922 760972 760963 761079 3902 3903 340047 760983 PART NAM...

Page 33: ... SHAFT LEVER ASSY THROTTLE RETURN SPRING THROTTLE SHU I I ER THRO I I LE CHOKE SHUTTER SCREW CHOKE SHAFT LEVER ASSY CHOKE SHUTTER CHOKE POSITIONING SPRING FUEL FITTING THROTTLE CRACK SCREW IDLE SPEED SCREW TENSION SPRING iDLE RESTRICTOR SCREW IDLE RESTRICTOR SCREW CAP FLOAT BOWL ASSY INCL NOS 32 33 SHAFT FLOAT FLOAT O RING FLOAT BOWL TO BODY INLET NEEDLE SEAT CLIP INCL NO 31 SPRING CLIP BOWL DRAIN...

Page 34: ...CRAFTSMAN 4 CYCLE ENGINE MODEE NUMBER 143 985003 34 ...

Page 35: ...CL 151 INTAKE VALVE 1 32 OS INCL 161 WASHER SCREW 5 16 18X1 1 2 IEF I 3oA I 30B 35 50 51 69 70 71 72 73 74 178 181 _82 183 184 185 t86 00 03 O4 06 09 09A 15 19 20 22 23 224 60 62 67 68 274 275 277 285 287 296 292 298 30O 301 3O5 307 308 310 313 328 329 335 338 340 342 342A 345 350 351 355 364 365 370A 370C 370D 370G 370K 380 390 396 4OO PART 650694A 650818 35395 31672 31673 27234A 27666 31410 3414...

Page 36: ...90742 3 590740 6 590616 7 590617 8 590645A 11 590647 12 590535 13 590574 14 590741 STARTER REWIND RETAINER DOG STARTER SPRING DOG PULLEY REWIND SPRING ASSY IHOUSING ASSY STARTER ROPE STARTER LENGTH 98 9 64 DIA HANDLE STARTER LOCKING TAB 36 ...

Page 37: ...5453 35454 35462 35456 650819 32450B 650759 ELECTRIC STARTER 110 VOLT RETAINER RING SPRING RETAINER ANTI DRIFT SPRING NUT GEAR THRUST WASHER DRIVE END CAP ASSY INCL 7 O RING ARMATURE HOUSING ASSY MUST PURCHASE COMPLETE MOTOR BRUSH SPRING CARD ASSY THRUST WASHER GROUND SCREW COMMUTATOR END CAP ASSY INCL 7 SWITCH ASSY INCL 27A CASE BOLT GROUNDING SCREW SCREW 6 32X2 1 2 EXTENSION CORD 10 6 SCREW TORX...

Page 38: ......

Page 39: ...pedir servicio de reparaci6n a domicilio 1 800 676 5811 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 l lll For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am 5pm Monday Saturday 1 800 827 6655 When requesting service or ordering parts always provide the following inform...

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