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Summary of Contents for 113.226640

Page 1: ...r Model and serial number may be found at the rear of the base You should record both model and serial number in a safe place for future use CAUTION READ ALL INSTRUCTIONS CAREFULLY IO INCH DIRECT DRIVE TABLE SA W assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No 62969 ...

Page 2: ...igned for 11 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties or iewelry rings wrist watches to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Roll tong sleeves above the e bow 12 USE SAFETY GOGGLES Head Protection Wear Safety goggles mL_st comply w_th ANSI Z87 1 at alJ times Everyday eyeglasses only have impact resistant...

Page 3: ...broken such as the motor switch or other operating control a safety device or the power cord cease operating immediately until the particular part is proper_y repaired or replaced B Small loose pieces of wood or other obiects that contact the rear of the revolving b_ade can be thrown back at the operator at excessive speed This can usuaIiy be avoided by keeping the guard and spreader in p ace for ...

Page 4: ...r the operation being performed Keep all guards in place whenever possible 14 15 17 when ripping use the maximum diameter blade for which the saw is designed since under these conditions the spreader is nearest the blade Adjust table inserts flush with the table top NEVER operate the saw unless the proper insert is installed NEVER feed material into the cutting tool from the rear of the saw An acc...

Page 5: ... GROUNDED 3 PRONG OUTLET Plug power cord of fully assembled saw into 110 120V properly grounded type outlet protected by a 15 amp time delay or Circuit Saver fuse or circuit breaker iF YOUR ARE NOT SURE THAT YOUR OUTLET iS PROPERLY GROUNDED HAVE iT CHECKED BY A QUALIFIED ELECTRiCiAN WARNING DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUG WHEN iNSTALLiNG OR REMOVING THE PLUG TO OR FROM THE OUT...

Page 6: ...ds 31 MOTOR 31 MAINTENANCE 32 LUBRICATION 32 RECOMMENDED ACCESSORIES 33 TROUBLE SHOOTING 33 REPAIR PARTS 36 UNPACKING AND CHECKING CONTENTS TOOLS NEEDED Medium Serewdrlve r Small Screwdriver COMBINATION SQUARE MUST BE TRUE STRAIGHT EDGE OF BOARD 3 4 THICK THIS EDGE MUST DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT BOARD ALONG THIS EDGE _ 2 Phillips Screwdriver Pliers y Combination Square 3 8 in 7 16 i...

Page 7: ... t 16 2 B_ of Loose Parts Pa _tNo 62981 1 Coi_sJstti I Of R Nut Hex 3am 5 16 8 2 S Nut l x I 4 20 2 U Lockwashe_ Externa_ 5 t6 4 GG Screw Hex 5 6 t8 x 12 2 GG Sc_ w Hex 5i16 t8 x 1 2 HH 9 4 4 _ ash_ I i64 x 16 x 3 64 HH Washe_ 2t 64 x 5 8 x t 16 4 jj Space_ Fence Guide Bar 2 Bai of Loose Parts Part No 507421 bo tsisfing of S Nut Hex 5 16 18 2 S Nut Hex 1 4 20 4 T Screw Truss Hd 1 4 20 x 5i8 4 U Lo...

Page 8: ... STIFFENER ASSEMBLE SCREWS THROUGH HOLES J MARKED X SIDE STOFFENER IN HEX NUTS MOUNTING YOUR SAW TO THE LEG SET 1 Locate the following hardware from one of the bags containing loose parts Description Qty Truss Head Screws 1 4 20 x 5 8 4 Hex Nuts 1 4 20 4 1 4 I D External Lockwashers 4 11 32 I D Flat Washers 8 2 Place the saw on top of the leg set so that the base of the saw lines up approximately ...

Page 9: ... positions to determine if the insert is flush with the surface of the saw table at all eight beveling tab positions 3 If insert is not flush with table surface loosen insert fastening screw and pull insert forward to lift from saw table STRAIGHT EDGE 4 Bend tabs with pliers or tap with a hammer as required to make the insert flush with the table top HEEUNG ADJUSTMENT OR PARALLEL iSM OF THE SAWBLA...

Page 10: ...ed 10 After shifting the sawblade mechanism slightly recheck the position of the marked tooth of the sawblade at both front and rear 11 The tooth marked on the sawblade should be parallel to the miter gauge groove after adjustment is made 12 Tighten all screws carefully so as not to move sawblade out of alignment 13 Recheck parallelism of marked sawblade tooth to the miter gauge groove Repeat the ...

Page 11: ...D WgTH PIECE OF CARDBOARD I SETSCREWS 2 PIVOT NUT 90 STOP COLLAR TILT blade to LEFT as far as it will go It will stop when the PIVOT NUT is against the 45 STOP COLLAR Place an ACCURATE square against blade Make sure square is not touching the TIP of one of the saw TEETH If blade is NOT 45 to table the 45 STOP COLLAR must be ADJUSTED 1 Remove Elevation Handwheel 2 Using a small size screwdriver rea...

Page 12: ...h handwheels must be removed to reach the adjusting screws _ NOTE When adjusting the screws on the TILT bearing retainer hold the nut inside using a 3 8 in wrench The screws for the ELEVATION bearina retainer can be reached with a small screwdrive_r through the curved slot on the front of the saw ADJUST THESE TWO SCREWS ADJUST THESE TWO SCREWS ELEVATION HANDWHEEL 1 ATTACHING AND ASSEMBLING TABLE E...

Page 13: ...ce check with GUIDE BAR tighten nuts 3 Recheck INNERedge of extension to make sure it has not moved readjust if necessary 4 Adjust right extension in same manner CHECK AT FRONT AND REAR OF EXTENSION INSTALLING RDP FENCE GUIDE BARS AND SWITCH 1 Locate the following loose parts Hex head screws 5 16 18 x 3 4 2 External Iockwashers 5 16 2 Hex Nuts 5 16 18 4 Hex head screws 5 16 18 x 1 1 2 2 Hex head s...

Page 14: ... Insert one inch Ion q screws in first and third t_oles of the rear guide bar and attach to tame the same wav as the front bar 8 inset ends of FENCE GUIDE BAR ROO through holes _n bars as illustrated NOTE The ends of the RODare not threaded o the SELF THREADING NUTS wdl cut threads on the rod as they are screwed on Just start nuts onto ends of rod 1 HEX HD SCREW WASHER LOCKWASHER _ _ _d SELF THREA...

Page 15: ...left end of bar NOTE Fold a piece of newsp_ _per making 8 thicknesses and p_ace betwee_ rip fence and tab e to act as a spacer This wiit hold the fence off of the table approx IJ32 in 4 Adjust rear bar so that the fence is approximately 1 32 ir_ above tabte tighten sc_ew at end of bar 15 Replace screws in rear of table extension __ be sure top surface of exter_sion is PARALLEL to top surface of re...

Page 16: ...ront guide bar To move the fence loosen the lock handle and grasp the fence with one hand at the front For very close adjustments grasp the guide bar with both hands and move the fence with your thumbs Place fence on saw but DO NOT LOCK IT _ _ Move the REAR END of the fence slightly to the right or left when you release it the fence should spring back to its original position If it does not the sp...

Page 17: ...it is not 1 Loosen the two Hex Head Screws 2 Hold fence head tightly against bar move end of fence so that it is parallel with groove 3 Alternately tighten the screws FENCE HEA_ ADJUSTING RiP SCALE INDICATOR 1 Turn ELEVATION HANDWHEEL clockwise until blade is up as high as t will go IMPORTANT BLADE must be SQUARE 90 to TABLE in order to ALIGN rip fence 2 Using a rule position fence on right side o...

Page 18: ...W _ __ _ _ __ SPREADER CLAMP SOCKET HEAD I_l _ If J WING NUT 1 4 20 SETSCREW _ _J_ o_ 7 8 IN LONG _ _ _ _ FLAT WASHER _J_ _ 17 64 iN HOLE _ _ HEX NUT _ LOCKWASHER EXT 1 4 IN 2 Position SPREADER SUPPORTon rod until it is even with the end of the rod BLADE WITH TABLE _RE NUT _ SPREADER _ BRACKET soc HEAD SETSCREW _ FLAT R _ WASHE _ LOCKWASHER HEX NUT_ 18 ...

Page 19: ...ed paper will be used as a spacing gauge I J 8 Raise blade to max mum height and make sure blade is square to the saw table 9 Install the SPREADER CLAMP Place spreader between spreader clamp and bracket Move forward until all three are in line TIGHTEN WINGSCREWS 10 Lift up both ANTIKICKBACK PAWLS insert one of the setscrew wrenches or a pencil in the notches to hold the pawls out of the way 11 Lay...

Page 20: ...TER 2 Position the head square with the bar tighten the lock knob 3 Loosen the screw and adjust the pointer so it points to zero The swiveling movement of the head can be adjusted by tightening or loosening the set screw located in side of the head using the 1 8 in setscrew wrench GETTmNG TO KNOW YOUR SAW ANTIKICKBACK MITER GAUGE 6 BLADE GUARD 8 PAWLS LOCK KNOB SAW RLAD 4 SPREADER RIP FENCE 5 MITE...

Page 21: ...ss of Blade to Table 4 RiP FENCE is locked in place by tightening the lock knob To move the fence loosen the knob and grasp the fence with one hand at the front Holes are provided in the rip fence for attaching a wood facing when using the dado head or molding head Select a piece of smooth straight wood approx 3 4 thick at least as long as the rip fence and at least 7 1 2 wide high to permit clamp...

Page 22: ... BEFORE REMOVING OR INSTALLING SAWBLADE A Remove insert B Place ARBOR wrench on flat surfaces of saw ARBOR ARBOR NUT wrench on nut _ position wrenches as shown hold your hands welJ above blade C With ARBOR wrench against table PULL ARBOR NUT wrench FOREWARD to LOOSEN nut D To TIGHTEN nut HOLD ARBOR wrench against rear of table PUSH ARBOR NUT wrench toward rear NOTE When installing the blade make s...

Page 23: ...sh Stick first 3 4 PUSH STICK NOTCH PUSH STICK AND PUSH BLOCK Makethe Push Stick using a piece of I x 2 or rip one from a wide board say 1 1 2 in wide and set the rip fence 9 7 8 in from the sawblade Make the Push Block using aptece of 3 8 in and 3 4 in plywood The small piece of wood 3 8 in x 3 8 in x 2 1 2 in should be GLUED to the plywood DQ NOT USE NAILS This is to prevent dulling the sawblade...

Page 24: ...se they could be thrown back at you by the rear of the blade 11 Do not remove small pieces of cut off material that may become TRAPPED inside the blade guard while the saw is RUNNING THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK Turn the saw OFF After the blade has stopped turning lift the guard and remove the piece CROSSCUTTING CROSSCUTTING is known as cutting wood across the grain at 90 or ...

Page 25: ...tional Accessory on the miter gauge for greater accuracy AUXILIARY FENCE WORK SUPPORT 1 NEVER USE THE RiP FENCE AS A LENGTH STOP BECAUSE THE CUTOFF P_ECE COULD BiND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK 2 When making repetitive cuts shorter than 6 in clamp a block of wood 2 in long to the table to act as a length stop Do not clamp directly to the bottom edge of the table because the s...

Page 26: ...ight hand and the iockhandle with your left hand Use the AUXILIARY FENCE WORK SUPPORT for additional support of the workpiece Lay it accross the guide bars to support the workpiece as near to the end as possible Use the Hold Down Clamp Optional Accessory on the miter gauge for greater accuracy TOP _EW WORKPIECE COMPOUND MITER CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bev...

Page 27: ...pieces of cut off material that may become TRAPPED inside the blade guard while the saw is RUNNING THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK Turn the saw OFF After the blade has stopped turning lift the guard and remove the piece RIPPBNG RIPPING is known as cutting a piece of wood with the grain or lengthwise This is done using the rip fence Position the fence to the desired WIDTH OF R IP...

Page 28: ... FENCE WORK SUPPORT and PUSH BLOCK Attach Aux tiary Fence Work Support to rip fence _ _ S w thtwo C clamp Feed the workpiece by hand along the AUXILIARY FENCE until the end is approx 1 in past the front edge of the table Continue to feed using the PUSH BLOCK Hold the workpiece in position and install the PUSH BLOCK by sliding it on top of the AUXILIARY FENCE WORK SUPPORT Th s May Ra se Guard 28 ...

Page 29: ...urface ALWAYS use the AUXILIARY FENCE WORK SUPPORT 1 Unlock fence and raise rear end 2 Position AUXILIARY FENCE WORK SUPPORT as shown and attach it with two C clamps AUXILIARY FENCE RT PLOUGHING AND MOLDING PLOUGHING is grooving with the grain the long way of the workpiece using the fence USE proper holddowns and feed devices PLOUGHING MOLDING is shaping the workp_ece with the grain the long way o...

Page 30: ...r rabbeting along an edge long way of workpiece as shown add facing to rip fence approximately as high as the workpiece is wide Adjust rip fence and blade to required dimensions then make first cut with board flat on table as any rip type cut makesecond cutwith workpiece on edge Follow all precautions safety instructions and operational instructions as for ripping or rip type operations including ...

Page 31: ...the workpiece be positive they are secure and b Make sure by trial that the featherboards wit_ stop a kickback if one should occur Replace the sawblade guard as soon as the non thru sawing operation is complete MOTOR LUBRiCATiON AND MAINTENANCE 1 The bearings in both end shields of the motor have been lubricated at the factory with correct lubricant No other part of the motor requires lubrication ...

Page 32: ...harpen 1 Identify the dull tooth or teeth Remove blade guard 2 Rotate pawl toward rear of spreader so that teeth are above top of spreader 3 Hold spreader with left hand and place pawl over corner of workbench 4 Sharpen the dull tooth using a few light strokes of a fine cut round file LUBRiCATiON The saw motor bearings have been packed at the 2 Elevation screw threads and pivot nut First factory w...

Page 33: ...NG TO AVOmDINJURY TURN SWITCH OFF AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLESHOOTING TROUBLE SHOOTING GENERAL TROUBLE Excessive vibration Cannot make square 1 Cut when crosscutting Cut binds burns or 1 stalls motor when ripping 2 3 4 5 Cut not true at 90 or 45 positions Tilt and elevating handwheei turn hard PROBABLE CAUSE REMEDY 1 Blade out of balance 1 Discard Blade and use a...

Page 34: ...nd same circuit when using the saw I other motors example a reduction 2 Undersize wires orcircuit too long 3 General overloading of 2 Increase wire sizes or reduce length of wiring See Motor Specification and Electrical Requirements section 3 Request a voltage check from the power of 10 in voltage power company comDa nv_ causes a reduction of faci t es n some 9 in aim sections of the country m x u...

Page 35: ...otor to reach operating speed 3 Fuses or circuit breakers do not have sufficlent capacity 1 Motor overloaded 2 Fuses or circuit breakers do not have sufficient capacity 3 Starting switch not operating motor does not reach speed 1 2 REMEDY Feed work slower into blaq Clean out sawdust to prov circulation through motor See Maintenance and Lul section normal air cation 1 Have switch replaced and r _ue...

Page 36: ...m 48 38 49 5O PARTS LIST FOR CRAFTSMAN 10 INCH DIRECT DRIVE SAW MODEL NO 113 226640 3 4 _ 5 I I 23 22 21 46 51 54 21 3O 29 18 Figure 1 8 19 ...

Page 37: ...ide Bar Tape Fence Bar Assembly Fence Guide Includes Key No 27 Lead Assembly Switch Locking Key_ Part No I No 31 160256 32 _62975 33 _67085 34 _STD511105 35 _STD600603 36 _62970 37 _STD601103 38 I STD551210 i39 162924 40 I TD523107 41 _62968 42 STD541411 43 TD523115 44 62204 451STD551025 46 STD610805 47 62689 48 STD5II107 49 62973 50 62972 51 3540 52 37887 53 160096 54 63062 6z978 62980 I 62981 I ...

Page 38: ...PARTS LIST FOR CRAFTSMAN 0 INCH DIRECT DRIVE SAW MODEL NO 113o226640 42 32 9 8 7 _J J 7 16 12 13 14 12 15 Figure 2 ...

Page 39: ...TD541411 62437 60436 60076 62796 62682 STD511110 STD541425 STD551 3 60078 STD51t 05 62967 62685 62684 STD600803 Description Ring Retaining 3 8 Nut Lock 10 32 Retainer Bearing _rRing Retaining 7 16 Washer 505 x 1 i 8 x t6 Rod Motor Includes Key 25 Screw Assembly Elevation Screw Pan Rec 10 32 x 1 Nut Lock 1 4 20 Lockwasher 5 16 Screw Hex Hd 5 16 t8 x t 2 Screw Pan Hd 0 32 x I 2 Base Saw Nut Bevel Pi...

Page 40: ...E ASSEMBLY Description Fence Assembly Rip Plug Button Knob includes Key No 1 Washer 21 64 x 1 2 x 1 32 Indicator Fence Screw Pan Hd Type T 4 40 x 1 4 Head Fence Includes Key 4 Screw Sems 3 8 16 1 2 Channel Fence Screw Pan Hd Type T 8 32 x 1 2 Spring Fence Lock Lock Rear Fence Roller Rear Fence Rod Fence Lock Spring Head Alignment Includes Key No 17 Lockwasher External Tooth No 10 Screw Type A Hex ...

Page 41: ...ot illustrated FIGURE 5 62694 MITER GAUGE ASSEMBLY Key Part No No 1 62693 2 62692 3 STD551031 4 37893 5 STD600803 6 7 8 STD551208 62042 62252 9 62225 10 STD541231 11 62383 12 60288 Description Miter Gauge Assembly Plug Button Knob Includes Key No 1 Washer 21 64 x 1 x 1 16 Gauge Miter Screw Pan Head Type T 8 32 x 5 16 Lockwasher External No 8 Indicator Rod Asm Miter Gauge Includes Key No 9 10 11 St...

Page 42: ...O 113 226640 1 2__ 4 5 11 _14 13 12 8 9 4_r FIGURE 6 m 62805 GUARD ASSEMBLY Key NO 1 2 NO I I 62516 Pin 6 STD512515 7 8 62810 12 13 14 60297 15 STD581025 Description Screw Pan Hd 1 4 20 x 1 1 2 Blade Spreader Standard Hardware Item May be Purchased Locally 42 ...

Page 43: ...1 Description tExtension Assembly Complete Screw Serrated Truss Hd 1 4 20 x 1 Extension Bracket Corner Support No 2 Nut Hex 1 4 20 Lockwasher Ext 1 4 Bracket Corner Stiffener Screw Hex Hd 5 16 18 x 1 1 4 Washer 11 32 x 11 16 x 1 16 Lockwasher Ext 5 16 Nut Hex 5 16 18 Standard Hardware item May be Purchased Locally tStock item May be secured through the hardware departments of most Sears Retail Sto...

Page 44: ... or visit The model number of your 10 inch table saw will be found at the rear of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 226640 NAME OF ITEM 10 INCH DIRECT DRIVE TABLE SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will b...

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