CPMG Magma M1 Owner'S/Operator'S Manual Download

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Melter Applicator

Owner/Operator Manual

2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (877) 841-0848 · Fax (763) 557-1971

Part # 161607

Rev D 11/15/16

Magma M1 & M2

Summary of Contents for Magma M1

Page 1: ...Melter Applicator Owner Operator Manual 2601 Niagara Lane Plymouth MN 55447 763 557 1982 877 841 0848 Fax 763 557 1971 Part 161607 Rev D 11 15 16 Magma M1 M2 ...

Page 2: ...mplete Wiring Diagram 22 Engine Wiring Harness 23 Control Panel 24 25 Main Wiring Diagram 26 Burner Wiring 27 Hydraulic Schematic 28 Hydraulic Manifold Parts List 29 Isuzu Diesel Engine and Pump Parts List See supplement for compressor models 30 31 Plumbing System Parts List 32 33 Material Pump Parts List 34 35 Electrical Components 36 Sealing Hose and Wand 37 Sealing Tips 38 Agitation System Part...

Page 3: ... The use of this manual in sures accurate adjustments operation and proper lubrication of your equipment Please keep it handy Any parts orders or service problems relating to CIMLINE equipment should be di rected to the CIMLINE Parts Department at either 763 557 1982 or 800 328 3874 When ordering parts please have the following information available Serial Number ____________________________ Model...

Page 4: ...ose 9 Do not touch exhaust stacks or mufflers 10 Wear heavy leather boots or shoes 11 Wear long pants with no cuffs 12 Verify brakes are engaging before towing including brake away switch WARNING Do not over fill the melting tank For best results add only as much material as required for the job or a maximum of 75 of tank capacity M 1 113 gallons M 2 168 gallons M 4 308 gallons WARNING On a new Me...

Page 5: ...5 Model Number A in cm B in cm C in cm Weight lbs kg empty M1 92 234 148 376 82 208 4000 1814 M2 90 229 164 417 81 206 4700 2132 Weights are without options M2 shown Weights and Dimensions ...

Page 6: ... shows the temperature of material in side the melting tank This gauge is for reference before pumping starts Once pumping be gins material controller will be an exact reading of material passing through the system Not shown 5 Micropanel ignition Switch Use the key to turn the engine on and off 6 Pressure Gauge This gauge measures the pressure required to turn the agitator and the material pump 7 ...

Page 7: ...7 Controls and Their Functions ...

Page 8: ...ucking back any material in the plumbing or the hose 4 Agitator CCW Off CW Switch This switch controls the rotation of the agitator from counter clockwise or Clockwise If the switch is in the center position the agitator will not rotate 5 Low Flow Switch Occasionally you will find that the material spits out the wand if the flow control knob is set to 3 or lower If this is happening switch the Aut...

Page 9: ...9 Controls and Their Functions 1 2 3 4 5 6 7 8 9 10 11 ...

Page 10: ...10 1 SETUP A Set Flow control to 9 B Set rotary switch to RUN 2 START ENGINE A Turn key on engine control to 1 B Heat glow plugs 3 5 seconds C Turn key to 2 D Release when engine starts Start up ...

Page 11: ...d Agitator Green Lights are on A Unlock Boom B Place wand in port 4 Ready for Work When all 3 GREEN lights are on A Set Flow to 0 B Pin Wand trigger and set handle forward C Set Flow to desired level D Start Sealing Start up ...

Page 12: ... to achieve the appropriate appli cation temperature To achieve this open the control box and alter the material controller top controller by following the directions below Decrease DOWN Increase UP A 1 Press the SET button 2 SP1 is displayed 3 Press the SET button 4 Current Temperature is displayed 5 Use the arrow buttons to change to the desired temperature 6 Press the SET button 7 Let the contr...

Page 13: ...t be clean Keep all foreign matter out of melting tank 1 Open the material door 1 and place slab or biscuit 2 on the open door against the holder 3 2 Push door to the closed position DO NOT DROP MATERIAL INTO THE MELTER WITH DOOR OPEN 1 2 3 ...

Page 14: ...9 Hose Clean out Let pump run in reverse for 2 minutes Pump Clean out Unpin wand trigger Continue running pump in reverse for 2 minutes Shut down Shut Engine off by turning key to 0 Set rotary switch to Off Move Boom to travel position and lock Store wand Contact material supplier for information on how to flush out non reheatable materials ...

Page 15: ...the accumulated dust and dirt Wipe out dirt from inside cover and from housing Check engine manual for washing instructions We recommend stocking replacement filters Fuel Use of high quality detergent oil of API American Petroleum Institute service class CC or CD grade Select the viscosity based on the air temperature at the time of operation Check your engine manual for other recommendations Burn...

Page 16: ...cleaner element X Inspect spark plugs and breaker pts Propane units only X Inspect burner motor brushes replace if worn out X Inspect burner nozzle electrode head pos adjust if nec X Change engine oil and oil filter X Grease agitator bearing block load adapter X Inspect fuel filter replace if dirty X Inspect Diesel burner electric eye clean if dirty X Grease wheel bearings X Inspect chamber lining...

Page 17: ... Mixing any oils Engine oil transmission fluid etc adversely affects each manufacturers formula COLD OIL LEVEL M1 M2 Hydraulic Reserve Capacity 30 Gallons Hydraulic Oil Type Conoco MV32 or equiv Diesel Fuel Capacity 30 Gallons Diesel Fuel Type ASTM D975 No 2 Heat Transfer Oil Capacity 21 Gal 26 Gal Heat Transfer Oil Type See Specs On next page Agitation Drive Relief Setting 1100 800 Material Pump ...

Page 18: ...tives to make the oil con form to different applications YOU MUST CLARIFY with the supplier that the oil is to be used in a heat transfer system to avoid any potential problems Oil is also available from CIMLINE in 5 and 30 Gallon containers for ship out NOTE CIMLINE Melter Applicators include and expansion tank that cools the oil that is ex posed to the outside air When the oil heats up and expan...

Page 19: ... tank For example 1052 divided by 231 4 55 4 55 x 2 of material 9 11 Volume of tank in cubic inches for each inch of material MATERIAL VAT M2 9 37 GALLONS PER INCH INSULATION AIR OIL M1 6 8 GALLONS PER INCH Material Depth M1 1570 Cubic Inches M2 2165 Cubic Inches 2 13 6 18 74 4 27 18 37 48 6 40 78 56 22 8 54 37 76 96 10 67 96 93 7 12 81 56 112 44 14 95 15 131 18 16 108 74 149 92 18 122 34 168 66 2...

Page 20: ...mbing and valve to melt material Low hydraulic level Check oil level Foreign object lodged in line Remove foreign object Pump damaged Repair or replace pump Material pump rotates but does not pump material Pump worn or damaged Repair or replace pump Pump rotating in wrong direction Reverse pump switch Pump inlet line plugged Check matl tank grid and lines for ob struction Too much material left in...

Page 21: ...21 Parts Section ...

Page 22: ...22 Complete Wiring Diagram Note Brake controller is required on vehicle to active the brakes on the trailer ...

Page 23: ...23 Wiring Diagrams Engine Harness ...

Page 24: ...24 Wiring Diagram Switch Plate ...

Page 25: ...25 Wiring Diagram Switch Plate ...

Page 26: ...26 Wiring Diagrams Main Supply Harness ...

Page 27: ...27 Wiring Diagrams Burner ...

Page 28: ...28 Hydraulic Schematic For Compressor Hydraulics see Supplement manual ...

Page 29: ...il Kit for Matl Pump 172224 Spool for Matl Pump 172225 Coil for Matl Pump 2 req d 5 172589 Spool and Coil Kit for TFC 172557 Spool for TFC 172585 Coil for TFC 6 172583 Spool and Coil Kit for Agitator 172584 Spool for Agitator 172585 Coil for Agitator 2 Req d 7 172563 Rotary Flow Control Hydraulic Manifold Components ...

Page 30: ... Engine 18 155976 Exhaust Pipe 5 111662 Fuel Filter Compressor Engine 19 155143 Flex Exhaust Pipe 6 152047 Rubber Isolator 20 130431 Generator with Pulley Non compressor En gine 7 422167 Engine Mount RH 21 110947 Belt A 29 Non Compressor Engine 8 425244 Engine Mount LH 22 111826 Engine With Heated Hose Generator 9 406139 Generator with Pulley 111827 Engine With out Heated Hose Generator 10 111665 ...

Page 31: ...31 Engine Components ...

Page 32: ...32 Material Plumbing Components 155997 ...

Page 33: ...33 Material Plumbing Components ...

Page 34: ...34 Material Pump Parts List For Reference Only We do not stock rebuild parts 120803 20 GPM 154151 30 GPM ...

Page 35: ...35 Material Pump Parts List For Reference Only We do not stock rebuild parts ...

Page 36: ...36 Electrical Components ...

Page 37: ...0412 Pipe Nipple 16 427116 Spring Guard 5 120560 Ball Valve 17 155272 Metal Sleeve 6 130323 Switch qty 2 18 111725 Brass Washer 7 427557 Handle Weld 19 100207 Hex Nut 8 407232 2 5 Swivel Disk 20 100169 Lock Nut 9 403905 Valve Lever Weld 21 130224 Boot 10 427358 Engagement Rod 22 130580 Harness 11 416863 Control Rod 23 200526 Heated Hose Kit 12 130155 Clevis 24 406821 TFC Repair Kit ...

Page 38: ...rtened or angled on field for specific applications 3 8 NPT X 3 1 2 long tube Angled tip May be flattened in field for different applications 3 4 NPT inlet 120567 Reducer Required 2 or 3 wide band 3 4 NPT inlet 3 8 OD orifice 3 1 8 OD plate Uniform band provided by disc shape Pivoting Shoe Sealing Wand Attachments PIVOTING SHOE 403137 SEALING DISC 3 5 403162 SEALING DISC 2 5 404528 1 8 SEALING TIP...

Page 39: ...110294 Key 3 8 x 2 2 170467 Motor Agitation 150 2 170602 Motor Agitation 230 153772 Viton Seal Kit for 170602 170467 153135 Agitator Mount Gasket 3 170449 Load Adapter M 4 416670 Agitator Motor Mount 110 230 5 405107 Agitator 150 5 403557 Agitator 230 ...

Page 40: ...90B Model 410 3 153505 Square Plate Gasket 4 152191 Motor Oil Burner 5 155001 Pump Oil 6 152106 Electrode Rod Ins Assy 7 152128 Gasket Burner Flange 8 152173 Ignition Transformer Assy 9 152200 Oil Valve 10 200352 Primary Control assy 11 120443 Air Tube 12 120466 Burner Head Tube 110 230 153446 Burner Head 410 13 152398 Air Inlet Guide 14 152399 Coupling 15 152466 Blower Wheel 16 152105 Electric Ey...

Page 41: ...41 Combustion Chamber Parts List and Tank Insulation 404518 COMPLETE ASSEMBLY ITEMS 1 11 ...

Page 42: ...REFLECTOR AMBER 3 IN 2 15 150214 REFLECTOR RED 3 IN 2 16 150212 BATTERY 26 26R 50 WET 1 17 140711 TIRE ASSEMBLY 2 18 140713 HITCH PINTLE RING 1 140714 HITCH BALL 2 5 16 IN 1 19 140330 JACK 5000 LB 1 20 130405 GROMMET FOR TAILLIGHT 2 21 130403 TAILLIGHT LED OVAL 2 22 130402 CLEARANCE LIGHT RED 3 23 130375 CLEARANCE LIGHT AMBER 2 24 130374 CLEARANCE LIGHT RED 2 25 130130 THERMOMETER 24 2 26 130050 S...

Page 43: ...43 Miscellaneous Parts ...

Page 44: ...Diesel Tank 3 172127 Return Filter Assy Non Compressor 172185 Return Filter Assy Compressor 4 170407 Element Return Filter Non Compressor 172333 Element Return Filter Compressor 5 152044 Filler Cap Assy 6 171631 Sight Gauge 7 172186 Suction Strainer 8 155396 Fuel Gauge Cap 9 120743 Fuel Shut off Valve ...

Page 45: ...t Description 1 152105 Electric Eye 2 200352 Primary Control 3 130113 Relay Heated Hose Burner 4 152399 Coupling 5 200482 Controller 6 153537 Fuse 10 Amp Qty 5 7 130097 Thermocouple Oil 8 153621 Thermocouple Pump 1 2 6 9 3 4 5 8 7 ...

Page 46: ...46 Compressor Option Part Description 1 155086 Compressor 2 155161 Oil Filter 3 155162 Air Filter 4 155163 Spin on Coalescer ...

Page 47: ...47 Notes ...

Page 48: ...2601 Niagara Lane Plymouth MN 55447 763 557 1982 800 328 3874 Fax 763 557 1971 ...

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