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FLEX 200

Automatic Dispenser

4040648

V1.0 - R2 (09/2019)

USER’S MANUAL

EN

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Summary of Contents for FLEX 200

Page 1: ...FLEX 200 Automatic Dispenser 4040648 V1 0 R2 09 2019 USER S MANUAL EN ...

Page 2: ...odify And or update the information herein to correct editorial errors and or inaccuracy of the information herein without notice or commitment on its part The present manual contains all information necessary for the foreseeable and normal use of the COROB products by the final user The manual does not contain guidelines and or information for product repair For safety reasons only trained and au...

Page 3: ...he OFF position In the canisters stirring of each colorant takes place automatically stirring times can however be customized Be careful not to fill the canisters with too much colorant In case of overfilling act as indicated in the user s manual The colorant to be poured inside the canisters must be stirred manually Do not use automatic shakers Close the canisters with their lids immediately afte...

Page 4: ...d 17 4 3 Storage 17 5 START UP 18 5 1 General warnings 18 5 2 Management computer 18 5 3 Control devices 19 5 4 Electrical connection and start up 20 5 5 Initialization 20 5 6 Use of the off line button 21 5 7 Shut down 21 6 USING THE DISPENSER 22 6 1 General warnings 22 6 2 At the beginning of the working day 22 6 3 Running the machine 22 6 3 1 Running the machine 22 6 3 2 Loading of cans 23 6 3 ...

Page 5: ...is manual were taken from prototypes some details may differ on machines in standard production 1 1 1 Conventionally used graphics Boldface type is used to highlight notes or information of particular importance to a topic DANGER Indicates a risk of personal injury WARNING Indicates a risk of damage to the machine that could interfere with its operation Indicates important instructions referring t...

Page 6: ...ed formula recovery function if used with programs that support these functions 3 2 1 4 The dispenser consists of 1 Dispensing area and can handling system 2 Off line button 3 Canister filling area 4 Canister top access cover The dispenser is managed by the computer The manufacturer can also supply a wide range of software applications to manage all of the machine s functions If the machine is sup...

Page 7: ...ing nozzle from which the tinting product to fill the can is dispensed The mechanical group placed at front in the dispensing area operates the piston pump and opens and closes dispensing valve Shelf The can shelf allows for the correct positioning of the can under the dispensing nozzle The manually adjustable shelf is removable and can be positioned at the desired height by simply inserting it in...

Page 8: ...or deduced from this manual is to be considered improper and unintended therefore it voids any manufacturer s liability arising from non compliance with these requirements 2 5 Identifying information The machine has an identification plate chapter 3 4 indicating 1 Manufacturer s name 2 Marking 3 Machine model 4 Month and Year of manufacture 5 Serial number 6 Electrical specifications Do not remove...

Page 9: ... flammable liquids in the machine in case of use of colorants containing volatile solvents follow specific indications of chapter 3 5 Requirements of the installation site Avoid naked flames or material that may create sparks and cause a fire It is forbidden to smoke in the machine nearby area The machine must not be employed for food use The OPERATOR must not carry out operations reserved to the ...

Page 10: ...er supply cable if it is damaged replace it with a new cable supplied by the manufacturer 3 2 Warnings on the use of colorants DANGER The machine is suitable for use with tinting products in general Scrupulously follow the instructions for use given on the colorant package and carefully read the MATERIAL SAFETY DATA SHEETS MSDS that the dealer or manufacturer of the product is required to provide ...

Page 11: ...Risk of falling objects crushing When positioning a can on the shelf there is a risk it may fall onto the operator Position the can so that the whole base rests on the shelf surface ch 6 Risk of crushing impact Placing an excessive load on the shelf or on the monitor support arm optional may cause the machine to loose stability Do not exceed the maximum load allowed On the shelf 35 kg 77 lb ch 6 R...

Page 12: ... It is strictly forbidden to use the machine without protections or with the safety devices disabled broken down or removed The panels must be kept closed at all times È vietato utilizzare la macchina senza protezioni i dispositivi di sicurezza disattivati in avaria o mancanti I pannelli devono essere mantenuti rigorosamente chiusi Está prohibido utilizar la máquina sin protección con los disposit...

Page 13: ...especially the electronic equipment DANGER When using colorants containing volatile solvents the room in which the machine is installed must be spacious and with good ventilation for example for a 3 m high 4x4 m room total volume of 48 m3 an air change rate ac h of 3 required No type of parts must be leant against or stocked close to the machine Avoid naked flames or materials that may create spar...

Page 14: ...1x5 mm To remove the screws that secure the machine to the pallet To remove the turntable lock hardware DANGER The following procedure must be carried out by at least 2 people Store the packing material for future use or dispose of it according to current regulations In any case we recommend that you keep it for the entire duration of the machine warranty Make sure the packing has not suffered any...

Page 15: ...eans only that must be chosen based on machine weight chapter 8 5 Remove the machine from the pallet using a suitable lifting equipment and place the machine in its working position 6 Insert the shelf on the machine 5 110 kg 242 5lb To repack the machine follow the unpacking instructions in reverse order We recommend reusing the original packing any time the machine must be moved or shipped ...

Page 16: ...rntable Risk of damage to the machine 13 mm 13 mm 1 With the spanner size 13 mm remove the turntable locking hardware from bottom side of the machine 2 Reverse the direction of turntable locking hardware and then reassemble with the spanner from bottom side of machine Make sure that the small portion of locking hardware fixed to the machine ...

Page 17: ...t documentation 6 Spare parts Depending on the options specified on the purchase order you may also find Management software Any accessories to be installed on the machine Make sure that all of the above items are included in the packing if not contact the manufacturer 4 3 Storage If stored the machine must be kept in a safe and protected environment with a suitable temperature and humidity degree...

Page 18: ...m the power supply line when the power plug is disconnected it must therefore be installed near an easily accessible mains socket outlet The power supply of the equipment connected to the machine via serial port like the computer must be equipotential which has a single access point to earth because potential differences cause interferences and or damage to the serial ports 5 2 Management computer...

Page 19: ...1 Fuse compartment 2 The value of fuses is shown in the technical specifications table chapter 8 1 Main plug 3 USB serial port 4 For the connection to the management computer Off line button with ON lamp 5 To interrupt machine functions without shutting it off 1 4 3 2 5 ...

Page 20: ...1 4 3 b 5 5 Initialization INITIALIZATION is a preparatory phase that has to be carried out when the machine is turned on If initialization even if required when the software is started is not carried out the machine gets automatically ready for use before executing any commands Afterwards the timed process of colorant stirring is started DANGER At machine start up the initialization command might...

Page 21: ...achine functions are interrupted and the commands coming from the computer are refused WARNING Pressing the off line button while a formula is being dispensed will cause dispensing to be interrupted The interrupted formula recovery function i e the ability to resume dispensing the quantity necessary to complete the formula is enabled only if the dispensing program supports this function 5 7 Shut d...

Page 22: ...tion as identified by the sticker Check the conditions of the cleaning brush unit if necessary clean and fill the brush container using only appropriate liquid the choice of the liquid depends on the nature of the colorants and must be done directly by the manufacturer of the products used Carry out system Purge 6 3 Running the machine The operator is guided in running the machine by the managemen...

Page 23: ...enter of the laser beams 6 3 4 Dispensing When the dispensing command is entered the turntable automatically starts rotating to bring to the front one after another the circuits involved and dispense the products included in the formula in the set amounts If the function is configured at the beginning end of each dispensing operation the circuit gets cleaned it is brought above the cleaning brush ...

Page 24: ...ivated and the turntable rotates so as to leave the nozzle of circuit at a time on the brush for few seconds If configured the machine can carry out automatic timed cleaning of nozzles of all circuits After each dispensing the cleaning process of the circuit involved in dispensing starts When automatic process is in progress the machine can still be used the process will be suspended and restarted...

Page 25: ... 25 FLEX 200 1 3 4 2 5 cm 2 ...

Page 26: ... with the lid NEVER USE WATER OR SOLVENT BASED CLEANING PRODUCTS TO CLEAN THE MACHINE USING AGGRESSIVE CLEANING LIQUIDS CAN DAMAGE COMPONENTS AND EXTERNAL PANELS PAINT COATING DANGER When using colorants containing volatile solvents the canister top up must be carried out opening one canister at the time Avoid naked flames or material that may create sparks and cause a fire WARNING Failure to upda...

Page 27: ...bring the machine back to the on line condition chapter 5 6 The upper cover is not closed correctly Close the upper cover so that safety switch is activated Turntable does not rotate The turntable lock hardware was not removed at time of installation Remove the lock hardware chapter 4 2 1 The upper cover is not closed correctly Close the upper cover so that the safety switch is activated The off l...

Page 28: ... nozzle center and moistening the humidifier cap sponge Type of colorant Suggested product Solvent based colorants Slow evaporating solvent compatible with the colorants used Water based colorants Water Mixed systems The choice depends on the type of vehicles used to produce the colorants for more information contact the dealer or colorant manufacturer Should growths form it is advisable to use th...

Page 29: ...anufacturer When the cleaning liquid in the brush container reaches the minimum level fill up immediately 1 Disconnect power supply chapter 5 7 2 Turn the knob horizontal position and remove the cleaning brush unit from machine 3 Remove the brush and clean it Replace if necessary 4 Remove the top cover of cleaning unit wash the brush and container and fill it with cleaning liquid 5 Reassemble the ...

Page 30: ...ing technology Piston pump Circuit flow rate 0 2 l min Dispensing system Sequential Type of valves Ceramic valves Type of colorants Decorative water universal d Machine 110 kg 242 5 lb Packed machine 134 kg 295 42 lb a The power information is purely indicative and depends strictly on the machine configuration b Value measured in laboratory and documented by the corresponding test report available...

Page 31: ...oving the guards and safety devices provided on the machine will not only void the warranty immediately but is also dangerous and illegal The manufacturer may not be held liable for personal injury or property damage caused by improper use of the equipment or tampering with the guards and safety devices installed on the machine The following shall void the manufacturer s warranty Improper use of t...

Page 32: ... Parte 6 3 Norme generiche Emissione per gli ambienti residenziali commerciali e dell industria leggera Si garantisce poi che la progettazione della macchina e la relativa produzione è effettuata e documentata seguendo precise procedure aziendali conformi con la norma EN ISO 9001 2015 inerente i sistemi di gestione qualità The manufacturer certifies under its own responsibility that the machine to...

Page 33: ...em hefur heimild til að taka saman tækniskjölin vottar á eigin ábyrgð að vélin sem vísað er til í þessari yfirlýsingu sé í samræmi við þær grunnkröfur sem gert er ráð fyrir í eftirfarandi reglugerðum Vélatilskipun2006 42 EB Tilskipunumrafsegulsviðssamhæfi2014 30 EU TilskipunRoHS22011 65 EU WEEE2012 19 EU 2014 53 EU EN61000 6 2 2005 EN61000 6 3 2007 A1 2011 Vélinuppfyllirallaviðeigandistaðla Ennfre...

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