Cornelius MILLENNIUM MJ40-6PB Installation & Service Manual Download

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MILLENNIUM

INSTALLATION & SERVICE MANUAL

Model

MJ40-6PB
MJ41-6PB
MJ42-6PB
MJ40-6PC
MJ41-6PC
MJ42-6PC

CORNELIUS INC.

One Cornelius Place, Anoka, Minnesota 55303

Phone (800) 238-3600 or (612) 421-6120 Fax (612) 422-3255

Part No. 85305
Rev

Revision Date:

May 09, 2014

Summary of Contents for MILLENNIUM MJ40-6PB

Page 1: ...RVICE MANUAL Model MJ40 6PB MJ41 6PB MJ42 6PB MJ40 6PC MJ41 6PC MJ42 6PC CORNELIUS INC One Cornelius Place Anoka Minnesota 55303 Phone 800 238 3600 or 612 421 6120 Fax 612 422 3255 Part No 85305 Rev E...

Page 2: ...ng Instructions Page 6 Notes Page 7 Brixing Concentrate Page 8 Cleaning Sanitizing the System Page 8 Flushing the Concentrate Lines Valves Cleaning Sanitizing the Concentrate Lines Valves Daily Cleani...

Page 3: ...e thoroughly than similar models Wilshire realizes that counter space is at a premium in any operation The Millennium maximizes the use of counter space by providing six product capability in a 19 inc...

Page 4: ...15 Amps at 120 volts or 10 Amps at 220 volts Water Requirements 3 8 in 9 5 mm SAE male flare inlet 20 100psi 1 4 7bar max static pressure 3 0 oz 88 7 ml water flow per second Refrigeration 10 5 oz R...

Page 5: ...enser is extremely heavy when operational Make certain the counter can support a minimum of 300 lbs directly below the dispenser Installation Typically the dispenser is placed directly on the counter...

Page 6: ...the end of each line Secure with clamps provided Connect Drain Attach the clear drain hose to the barb fitting on the drip tray Route the drain hose out from the rear of the dispenser and connect it...

Page 7: ...on then release the button Repeat the above procedure for the remaining sizes c After programming all the drink sizes press and release the cancel pour switch to return the Coded Autoset Portion Contr...

Page 8: ...7 NOTES...

Page 9: ...C 37 8 C One clean 5 gallon 19 L bucket One clean 1 gallon 3 9 L container or bucket Clean non abrasive clothes A small brush Three empty bag in the box bags to cut valve fittings off Flushing the Con...

Page 10: ...not reuse the sanitizing solution used to clean the nozzles static mixers etc h Activate the dispensing valves for two more cycles 15 seconds on then off with sanitizing solution then run solution con...

Page 11: ...e bank to be able to pull the refrigeration deck up and away from the dispenser Warm water may be used to accelerate the melting In order to prevent ice bank control damage do not direct the warm wate...

Page 12: ...ure the switch is in the on position Check water bath level If 2 gallons or more are added cause of problem has been confirmed Check compressor If running allow the system time to recover approximatel...

Page 13: ...contained in the electrical box mounted on the refrigeration deck There is one for each valve CAUTION Access to this panel requires the removal of the upper bonnet while the dispenser is energized and...

Page 14: ...ump motor when the dispense button is energized Check motor function by energizing circuit with the dispense button If motor runs but pump does not turn a broken gear box is indicated The pump motor a...

Page 15: ...the flow control not to regulate properly If the problem exists after the pressure has been reduced to 50 psig 4 bar the flow control maybe defective Disassemble and check the spool and sleeve functio...

Page 16: ...rd is found in the electrical box mounted to the refrigeration deck There is one board for each valve Gently tap the relay If dispensing stops relay was hung up If tapping the relay solves the problem...

Page 17: ...ouch Loose or broken wire connections Defective compressor start component Ice bank control not connected or defective Check the wire connections at the compressor Be sure they are tightly secured Che...

Page 18: ...Refrigeration technician will verify if the compressor is defective and needs to be replaced UNIT IS DISPENSING CONCENTRATE ONLY REFRIGERATION SYSTEM HAS BEEN RUNNING FOR EXTENDED PERIOD WITHOUT SHUT...

Page 19: ...MILLENNIUM 6 VALVE WIRING DIAGRAM 18...

Page 20: ...60hz 1 35 0097 Condenser Fan Motor 220v 230v 50hz 60hz 1 17 40 0323 Screw 2 18 23 0040 Bracket Agitator Motor 2 19 23 0303 Heat Sink Agitator Motor 2 20 26 0662 Agitator Motor W Blade 115v 60hz 1 35 0...

Page 21: ...1393 Cabinet Assembly Includes Items 47 48 1 36 35 0174 Clip 2 37 35 0131 Main Power Cord 120 V 60 1 35 0112 Main Power Cord 220 50 Hz 2 35 011 Main Power Cord 220 60 Hz 2 38 40 0105 Nipple Drain Bra...

Page 22: ...FINAL ASSEMBLY 21 Compressor includes relay overload grommets and sleeves Start capacitor is required for 220v compressors only and is supplied with the compressor Indicates item not shown...

Page 23: ...ing 6 3 48456 Tubing 1FT 4 48195 006 Clamp 12 5 48114 004 Clamp 105 24 6 48114 002 Clamp 170 1 7 07339 03 Snap Bushing 2 8 07040 01 Screw 12 9 48406 Tube Fitting Bracket Assembly 1 10 48432 Pump Brack...

Page 24: ...PUMP BRACKET ASSEMBLY P N 48432 23 ITEM PART NO DESCRIPTION QTY 1 07041 05 Screw 8 32 X 1 2 4 2 45185 Pump Motor Assembly 1 3 45283 Rubber Bushing With Nut Insert 4 4 48420 Pump Bracket 1...

Page 25: ...SCRIPTION QTY 1 45016 001 Pump Motor with Boot Item 7 1 2 45078 Pump Complete 3 Roller 1 3 45050 Block Assembly Pump Motor 1 4 45017 001 Thumbscrew 4 5 07029 05 Screw 8 32 X 3 4 4 6 45098 Tubing Kit 1...

Page 26: ...01 Nozzle Bushing 6 2 48415 Valve Block Bracket Assembly 6 3 48425 Valve Block Enclosure Support 1 4 07041 07 Screw 8 32 X 5 8 12 5 07339 01 Snap Bushing 2 6 45123 Static Mixer 6 7 31525037 0 Ring Mix...

Page 27: ...92 Valve Block Mixing 1 13 45193 Valve Block Water 1 14 45029 Plate Coil Retainer 1 15 47011 Diaphragm 1 16 45180 Spring Actuator 1 17 45189 Poppet Rubber 1 19 47048 Support Diaphragm 1 20 45195 Front...

Page 28: ...VALVE BLOCK ASSEMBLY P N 45045 27...

Page 29: ...ectrical Box without internal components 1 48421 Cover Electrical Box 1 7 45059 Fuse Holder 1 8 07348 01 Pop Rivet 1 9 59328 001 Fuse 6 25 amp 250V 1 10 48452 Wire Harness Blue Connector to speed swit...

Page 30: ...PORTION CONTROL ASSEMBLY 29...

Page 31: ...PORTION CONTROL ELECTRICAL DIAGRAM P N 48443 001 30...

Page 32: ...alve 6 31525 021 O Ring Valve Mixing Block 6 48520 001 Coil Water Solenoid 24 VDC 2 60280 002 Piston Ceramic Brix Control 3 60281 001 Sleeve Ceramic Brix Control 3 31525 060 O Ring Ceramic Sleeve 3 48...

Page 33: ...238 3600 Monday Friday between the hours of 8 00 AM 4 30 PM CST PART NO DESCRIPTION 48499 Optional Leg Kit set of 4 steel legs 2 support braces 48497 NSU Kit secures unit for use on ships 48350 002 Si...

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