Control Microsystems SCADAPack LP Hardware Manual Download

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SCADAPack LP

Hardware Manual

CONTROL

MICROSYSTEMS

SCADA products... for the distance

48 Steacie Drive

Telephone:

613-591-1943

Kanata, Ontario

Facsimile:

613-591-1022

K2K 2A9

Technical Support:

888-226-6876

Canada 888-2CONTROL

Summary of Contents for SCADAPack LP

Page 1: ...k LP Hardware Manual CONTROL MICROSYSTEMS SCADA products for the distance 48 Steacie Drive Telephone 613 591 1943 Kanata Ontario Facsimile 613 591 1022 K2K 2A9 Technical Support 888 226 6876 Canada 888 2CONTROL ...

Page 2: ...6 and TeleBUS are registered trademarks of Control Microsystems Inc All other product names are copyright and registered trademarks or trade names of their respective owners Material used in the User and Reference manual section titled SCADAServer OLE Automation Reference is distributed under license from the OPC Foundation SCADAPack LP Hardware Manual May 26 2006 1 ...

Page 3: ...r Control 12 5 ANALOG INPUTS 13 5 1 Internal Analog Inputs 13 5 2 I O Analog Inputs 13 5 2 1 Analog Input Connections 14 5 2 2 Analog Input Wiring 14 5 2 3 Analog Input Wiring Examples 14 5 3 Analog Input Range Jumpers 15 5 4 Analog Inputs Data Format 15 6 ANALOG OUTPUTS 17 6 1 Current Outputs 17 6 2 Voltage Outputs 17 6 3 Analog Outputs Data Format 17 7 DIGITAL OUTPUTS 19 8 DIGITAL INPUTS 20 8 1 ...

Page 4: ...RJ 45 to DE 9S DTE 29 10 3 2 RJ 45 to SCADAPack Vision 29 10 3 3 RJ 45 to DE 9P DCE 30 10 4 COM1 RS 485 Serial Communication Port 30 10 4 1 RS 485 Bias Resistors 31 10 4 2 RS 485 Termination Resistors 31 10 5 RS 485 Wiring Examples 31 11 OPERATION 33 11 1 Operating Modes 33 11 1 1 Run Mode 33 11 1 2 Service Mode 33 11 1 3 Cold Boot Mode 33 11 1 4 Sleep Mode 34 11 2 LED Indicators 34 11 3 LED Power...

Page 5: ...Supply 42 14 6 I O Capacity 43 14 7 Analog Inputs 43 14 8 Analog Outputs 44 14 9 Counter Inputs 44 14 10 Digital Inputs Outputs 45 15 APPROVALS AND CERTIFICATIONS 46 Index of Figures Figure 1 SCADAPack LP Controller 7 Figure 2 SCADAPack LP Board Layout 9 Figure 3 Power Management 11 Figure 4 Analog Input Wiring 15 Figure 5 Analog Output Wiring 17 Figure 6 Digital Input Output Wiring 21 Figure 7 Co...

Page 6: ...two of which are designed for direct connection to the millivolt output of turbine meter transducers provide for a variety of connections to metering elements The I O capacity of the SCADAPack LP can be expanded using 5000 Series I O modules A maximum of forty 5000 Series I O modules may be used for a total expansion capacity of 512 digital inputs 512 digital outputs 128 analog inputs 64 analog ou...

Page 7: ...cal Code for installations within Canada and in accordance with the authority having jurisdiction WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA I...

Page 8: ...Figure 1 SCADAPack LP Controller SCADAPack LP Hardware Manual May 26 2006 7 ...

Page 9: ...ove power before servicing unit To remove the termination connector Pull the connector upward from the board Apply even pressure to both ends of the connector To install the termination connector Line up the pins on the module with the holes in the connector Make sure all the pins line up properly Push the connector onto the pins Apply even pressure to both ends on the connector There are six conn...

Page 10: ...Figure 2 SCADAPack LP Board Layout SCADAPack LP Hardware Manual May 26 2006 9 ...

Page 11: ...er application program and may turned on or off Refer to section 4 2 3 12V to 24V DC DC Converter Control for more information on DC DC converter control 4 1 System Grounding In most applications it is desirable to ground the system by connecting the system power supply common to the chassis or panel ground The negative ve side of the DC power input terminal as well as all I O point terminals labe...

Page 12: ...M3 RJ 45 connector This permits the SCADAPack Vision or an HMI pushbutton to control HMI power At each momentary contact the five minute power timer is reloaded If the five minute power timer is maintaining the HMI power on a sustained two second or longer contact between DCD and DTR will turn off HMI power Refer to section 10 3 2 RJ 45 to SCADAPack Vision for more information Internal Digital Inp...

Page 13: ...e and rapid battery depletion When VLOOP output is turned on using internal Digital Output 10 and a short circuit is detected VLOOP will turn off VLOOP will turn on to try again 5 seconds after turning off If the fault condition still exits VLOOP will again turn off and retry after a 5 second delay While the fault condition exists internal Digital Input 12 will be ON 4 2 3 12V to 24V DC DC Convert...

Page 14: ... operating environment of the controller and returns an integer value in the range 40 to 75 deg C or 40 to 167 deg F The temperature reading represents temperatures in the range 40 C to 75 C or 40 F to 167 F Temperatures outside this range cannot be measured For TelePACE applications use the AIN Controller Temperature register assignment to read the ambient temperature in degrees C and degrees F F...

Page 15: ...ortant for the user to ensure that the transmitter has enough voltage for proper operation The transmitter manufacturer supplies the minimum operating voltage specification of the transmitter The analog input requires a minimum of 5V The first option is to use the SCADAPack LP VLOOP Supply that steps up the input voltage to 24V The stepped up voltage is available on the Analog Connector P10 and is...

Page 16: ...the Voltage position of the header results in high impedance analog input 5 4 Analog Inputs Data Format The I O analog inputs have a 16 bit unipolar analog to digital A D converter that measures input voltages from 0 to 10V The analog inputs are factory calibrated to scale the data and represent it with a 15 bit unsigned number When an analog input is configured for voltage 10V input is represente...

Page 17: ...input signals Current Channel 0 4 Voltage Channel 0 4 Voltage Channel 5 A D Output 0mA 0V 0V 0 1 22µA 0 305mV 0 001V 1 4mA 1 0V 3 277V 3277 10mA 2 5V 8 192V 8192 20mA 5 0V 16 384V 16384 39 999mA 9 9997V 32 767V 32767 SCADAPack LP Hardware Manual May 26 2006 16 ...

Page 18: ...to 24V DC DC Converter Control for further information Figure 5 Analog Output Wiring shows example wiring of the analog outputs 6 2 Voltage Outputs To obtain voltage outputs connect a load resistor in the current output Connect the voltage device across the load resistor The table below list resistance values and output range settings for two common voltage ranges The resistance value listed is th...

Page 19: ...D A Value Current 0 0mA 8 4 88µA 6552 4mA 16384 10mA 24576 15mA 32760 19 995mA SCADAPack LP Hardware Manual May 26 2006 18 ...

Page 20: ...l outputs that can be controlled by the user application to manage power saving features unique to the SCADAPack LP Refer to the appropriate software manual for information on using the SCADAPack LP Digital Inputs and Outputs in application programs For TelePACE applications refer to the Register Assignment for SCADAPack LP I O module and for ISaGRAF applications refer to the I O Complex Equipment...

Page 21: ...efer to the I O Complex Equipment for SCADAPack LP I O The SCADAPack LP I O Module provides the following digital inputs Input Type Description 0 to 7 external Dry contact inputs These inputs are located on terminal P3 0 contact open associated is LED off 1 contact closed associated is LED on 8 internal Not for use in applications Internal use only 9 internal Com3 HMI power output status 0 off 1 o...

Page 22: ...details 15 internal reserved for future use 8 1 Digital I O Connection Examples Various I O point wiring examples are shown in Figure 6 Digital Input Output Wiring Digital I O point 0 is shown connected to a 12V load that uses the same 12V power supply that powers the SCADAPack LP Digital I O point 4 is shown connected to a 24V load and external 24V power supply Digital I O point 2 is shown monito...

Page 23: ... open collector output 5 4 3 2 1 0 1 2 P5 Counters GND Turbine Meter Sensor GND Turbine Meter Amplifier Consult manufacturer of amplifier for wiring details J9 J10 J11 J12 1 2 1 2 Counter 1 input through internal amplifier Counter 2 input bypassing internal amplifier Figure 7 Counter Input Wiring 9 2 Turbine Meter Counter Inputs 1 and 2 The SCADAPack LP allows for the direct connection of two turb...

Page 24: ...er Inputs 1 and 2 can be used with conventional sources such as open collector transistors and contacts The SCADAPack LP includes a 1000 ohm resistor from the counter input to the DC input power source This resistor can be used when the SCADAPack LP is powered from 12V On Counter 1 J11 would be in the External Amplifier or bottom position On Counter 2 J12 would be in the External Amplifier or bott...

Page 25: ...nce regulations 10 1 1 COM2 RS 232 Serial Port The following table shows the serial and protocol communication parameters supported by COM2 These parameters are set from TelePACE ISaGRAF Workbench or from an application program running in the SCADAPack LP controller Default values are set when a Cold Boot or Service Boot is performed on the SCADAPack LP controller Parameter Supported Values Baud R...

Page 26: ...ption 1 5V Output This pin can be connected to the 5V power supply by installing a jumper at J13 on the SCADAPack LP 2 DCD Input The DCD led is on for a MARK level 3 DTR Output This pin is normally at a MARK level This pin is at a SPACE level when DTR is de asserted 4 GND This pin is connected to the system ground 5 RxD Input The level is SPACE on standby and MARK for received data The LED is lit ...

Page 27: ...lex Half Default Half Parity Odd None or Even Default None Data Bits 7 or 8 Bits Default 8 Bits Stop Bits 1 or 2 Bits Default 1 Bit Receive Flow Control ModbusRTU or None Default ModbusRTU Transmit Flow Control Ignore CTS or None Default None Station 1 to 65534 Default 1 Protocol None Modbus RTU or Modbus ASCII Default Modbus RTU Addressing Mode Standard or Extended Default Standard Connections to...

Page 28: ...a MARK level is a voltage of 3V or greater and a SPACE level is a voltage of 0V Pin Function Description 1 5V Output 5V power for the SCADAPack Vision 2 Test1 Input Used to detect SCADAPack Vision ON switch closure 3 Test2 Output Used to detect SCADAPack Vision ON switch closure 4 GND This pin is connected to the system ground 5 RxD Input The level is SPACE on standby and MARK for received data Th...

Page 29: ...ments The following diagram shows a common connection of an RS 232 COM port with a DTE device requiring handshaking lines RS 232 COM port DTE 8 Pin connector DTE 5 6 3 4 8 7 1 2 DCD RxD TxD DTR GND RTS CTS 5V DCD RxD TxD DTR GND RTS CTS See device specifications for pin numbers 10 2 3 DTE to DCE with Handshaking DCE devices require different wiring The handshaking lines must be connected in most c...

Page 30: ...unction DE9S DTE Function DE9S Shield connects to shell 6 TxD RxD 2 5 RxD TxD 3 4 GND GND 5 1 2 3 7 and 8 are not connected at this end Wires not connected at this end 10 3 2 RJ 45 to SCADAPack Vision This cable is used to connect from an RJ 45 based RS 232 port on the SCADAPack LP controller to DE 9P connector on a SCADAPack Vision A 5 ft long cable is available from Control Microsystems as part ...

Page 31: ... the SCADAPack LP controller is configured as a two wire RS 485 serial communication port The following table shows the serial and protocol communication parameters supported by COM1 These parameters are set from TelePACE ISaGRAF Workbench or from an application program running in the SCADAPack LP controller Default values are set when a Cold Boot or Service Boot is performed on the SCADAPack LP c...

Page 32: ... 2 RS 485 Termination Resistors Termination resistors are required in long networks operating at the highest baud rates Shorter networks in high noise environments may also benefit from terminations Networks as long 1000 ft operating at 9600 baud will function without termination resistors Terminations should be considered if the baud rate is higher and the network is longer When termination resis...

Page 33: ...7 6 A B P6 RS 485 1 2 P3 DC Power In 12Vdc Power Supply _ A B PWR PWR SCADAPack LP Rosemount 3095 MVT Figure 9 RS 485 Wiring SCADAPack LP Hardware Manual May 26 2006 32 ...

Page 34: ... ROM then the flash ROM program will be executed The controller lock settings and password are used 11 1 2 Service Mode SERVICE mode is used during application programming and maintenance work When the SCADAPack LP controller starts in SERVICE mode The default serial communication parameters are used see section 10 Serial Communication for a description of the default parameters The TelePACE Ladde...

Page 35: ... sleep mode The user s TelePACE or ISaGRAF application program can enable and disable sleep mode by using the SLP or SLEEP functions respectively During sleep mode the following happen All programs stop executing The 5V power to most of the circuit of the controller is switched off The 5V power to the I O bus is switched off The three counter inputs on the controller board continue to function The...

Page 36: ... the controller board indicates the LED power state It is on when the controller board enables LED power The LED POWER push button toggles the LED power signal Press the LED POWER push button to toggle LED power from off to on or from on to off The application program sets the default state of the LED power The LED power returns to the default state 5 minutes after the LED POWER push button is las...

Page 37: ...tus code 1 i e a long flash once every second there is a communication failure with one or more I O module To correct the problem do one of the following 1 Ensure that every module contained in the Register Assignment Table is connected to the controller Check that the module address selected for each module agrees with the selection made in the Register Assignment Table 2 If a module is still sus...

Page 38: ...orrect the cause of the fuse failure before replacement Common causes of fuse failure are short circuits and excessive input voltages 12 2 Lithium Battery A small lithium battery powers the CMOS memory and real time clock when input power is removed The voltage of a functioning battery should be greater than 3 0V An application program can monitor this voltage Refer to the programming manual for d...

Page 39: ...ction 11 1 3 Cold Boot Mode in of this manual for the Cold Boot procedure Warning If a cold boot is not done the behavior of the controller is unpredictable 8 The controller may now be programmed SCADAPack LP Hardware Manual May 26 2006 38 ...

Page 40: ...ED does not come on when input signal is applied Check the input signal at the termination block It should be at least 50 of the digital input range If this is a DC input check the polarity of the signal Input is on when no signal is applied The LED is off Check that the digital inputs are not forced on Input is off when a signal is applied The LED is on Check that the digital inputs are not force...

Page 41: ... controller is in sleep mode 13 5 Counter Inputs Problem Action Input LED does not come on when input signal is applied Check the input signal at the termination block It should be at least 50 of the counter input range The LED is dim This normal operation when the controller is in low power mode or sleep mode SCADAPack LP Hardware Manual May 26 2006 40 ...

Page 42: ...rocontroller co processor 14 74MHz clock Memory 1MBytes CMOS RAM 512kBytes flash ROM 1kBytes EEPROM Non volatile RAM CMOS RAM with lithium battery retains contents for 2 years with no power Clock calendar 1 minute month at 25 C 1 3 minutes month 0 to 50 C Internal temperature Measurement range 40 C to 75 C Accuracy 5 C Measurement range 40 F to 167 F Accuracy 9 F Lithium battery monitor Accuracy 0...

Page 43: ...und return connected to Chassis Ground Cable Length RS 232 maximum 10 ft 3 m RS 485 maximum 4000 ft 1200 m Protocol TeleBUS compatible with Modbus RTU and Modbus ASCII Protocol Modes Slave master master slave store and forward 14 4 Visual Indicators COM1 received data Rx LED transmitted data Tx LED COM2 received data Rx LED transmitted data Tx LED clear to send CTS LED data carrier detect DCD LED ...

Page 44: ...ules 32 counter inputs using 4 point counter input modules Example 16 of the 32 point digital output modules 16 of the 32 point digital input modules 8 of the 8 point analog input modules would yield an expansion of 1088 I O points 14 7 Analog Inputs Input Points 5 at 10V 20mA 250Ω resistance user configurable with jumper link 1 at 32 768V Resolution 15 bits over the 10V and 32 768V measurement ra...

Page 45: ...C37 90 1 1989 Response Time 0 5ms to 2ms for 10 to 90 signal change Power Requirements 24V boost power supply off Vin X output current 24V boost power supply on 27 X output current 14 9 Counter Inputs Counter Inputs Counter 0 Digital Input Counter Counter 1 Turbine Meter inputs Counter 2 Turbine Meter inputs Digital Input Counter 0 Maximum frequency 10Hz Dry contact input Wetting current typically...

Page 46: ...ontact closure to ground is ON Open input is OFF Digital Input Thresholds 0 9V typical turn on input voltage Less than 0 4V guaranteed turn on input voltage 1 5V typical turn off input voltage Greater than 2 2V guaranteed turn off input voltage Contact Resistance ON input requires less than 100Ω contact resistance OFF input requires greater than 50kΩ contact resistance Cable contact capacitance no...

Page 47: ...Industrial Environment Immunity EN61000 6 2 1999 Electromagnetic Compatibility Generic Standards Immunity for Industrial Environments Declaration This product conforms to the above Emissions and Immunity Standards and therefore conforms with the requirements of Council Directive 89 336 EEC as amended relating to electromagnetic compatibility and is eligible to bear the CE mark The Low Voltage Dire...

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