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     ComCo Systems Inc. |   800.533.3794          

www.comcosystems.com

      

500660 Rev. -

 

522AX S

eries 

 

Installation and 

Operator Manual  

    

 

        

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for 522A Series

Page 1: ...ComCo Systems Inc 800 533 3794 www comcosystems com 500660 Rev 522AX Series Installation and Operator Manual ...

Page 2: ...yright No part of this publication may be reproduced in any form or used as the basis for the sale or manufacture of apparatus without prior written consent by ComCo Systems 2008 ComCo Systems INC All rights reserved Some of the materials and applications described in this publication may be protected under one or more of the following US patents DES272076 4180354 4971481 4984939 5584613 6039510 o...

Page 3: ...Unit pg 4 Operations Specification Customer Unit pg 8 Operations Specification Installation Blower pg 13 Operations Specification System Controller pg 15 Carriers pg 16 Operations Specification Installation Maintenance pg 17 System Setup and Installation Field Wiring Diagram System Riser Help Desk Information pg 25 Return Materials Authorization Procedure Contact Information Contents ...

Page 4: ...systems 1 Single Sided Chute Teller Unit P N 200656 2 Blower Unit P N 201282 3 Customer Unit CU P N 201283 4 System Controller P N 200703 Features Single Sided Teller Chute STC4500 STC 4500 200656 Doorless operating unit which is suspended from the ceiling typically over the counter top 1 Single Pack Blower 201282 Features Ea Single Pack 1 High Voltage Control Box 1 Blower for pressure 1 Blower fo...

Page 5: ...800 533 3794 www comcosystems com 500660 Rev pg 4 522AX Series Single Sided Teller Chute Model STC 4500 200656 ...

Page 6: ...l System Power Indicator LED Send Carrier to Customer Retrieve Carrier from Customer Customer Manual Door Open Close Single Sided Teller Chute STC4500 P N 200656 The single sided teller chute utilizes an open door design Insert the carrier in the open tube and press Send Carrier dispatches to the customer unit Operation 2 1 ...

Page 7: ... Power ON the system power light will be present and opens the customer unit door Power OFF complete system power down and closes the customer unit door DOOR OPEN Opens the customer unit door DOOR CLOSE Closes the customer unit door SEND Sends a carrier to the customer unit RECALL Recalls a carrier from the customer unit the customer unit door will close when in the Send Recall mode Operation Fig ...

Page 8: ...ler Chute P N 200656 Dimensional Electrical Specifications Item Measurements Value Unit TU 101 200656 Nominal Voltage Current max 24 VDC 1 amps Specification Installation of this unit must be done with only the assemblies supplied in STC2000 field service installation kit P N 200745 See Appendix B ...

Page 9: ...800 533 3794 www comcosystems com 500660 Rev pg 8 522AX Series Customer Unit Model CU 522AX 201283 ...

Page 10: ...Customer Unit P N 201283 Machine Switch Operating Instructions SEND Sends carrier to Teller Unit NOTE DO NOT INSERT LOOSE ITEMS DIRECTLY INTO UNIT CALL Generates an audible tune at the Teller Center when depressed Operation Lower Switch Panel P N 201328 Upper Switch Panel P N 201350 ...

Page 11: ...200 200903 10 Nominal Voltage Current max 12 VDC 3 5 amps Door Motor Module DM 100 200367 Nominal Voltage Current max 120 VAC 60Hz 1 amps Blower Module 201282 Nominal Voltage Current max 120 VAC 60Hz 10 amps Door Motor Module DM 100 200367 Specification Audio Microphone Speaker See Audio Section on pg 32 for Specifications Customer Video Module 200903 10 Blower Module 201282 ...

Page 12: ...rcuit protection All Line Power must be in compliance with the NEC 2005 Only by Authorized Qualified Personnel Wire Colors Class 2 Field Wire White Grey Purple Blue Green Yellow Orange Red Brown Black Serviceable FUSE Location Rating 1A 250VAC Fuse UL Listed Only L Black GND Green N White Plug Rating 15A 250V Field Wiring SHOCK HAZARD Disconnect AC Power before Servicing Unit AC Service Disconnect...

Page 13: ...stallation Fasten Mounting Bracket to Island Using minimum hardware position leading edge of bracket X in from edge of island and shim level if needed X Distance see cut sheets for job site Remove front panel for installation or service access Base ISO View Completed installation of base on a typical island ...

Page 14: ...13 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500660 Rev 522AX Series Single Pack Blower Model 522AX Blower ...

Page 15: ...nd 115 VAC plugs NOTE There must be a 115VAC 20A dedicated circuit within 3 0 ft of the unit All Line Power must be done in compliance with the NEC National Electrical Code by authorized qualified personnel Factory Wiring to High Voltage Control Box WARNING SHOCK HAZARD Disconnect AC Power before Servicing Unit Only to be serviced by Qualified Personnel AC Service Disconnect for Unit is located at...

Page 16: ...15 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500660 Rev 522AX Series 522 System Controller Model SC 521 200703 ...

Page 17: ...ion tubing or possibly lose their contents during transmission If coins are to be sent it is recommended that they be rolled and placed in a pouch or bag Loads that can shift during transmission may cause malfunction or damage to the carrier or system Carriers are not to exceed a gross weight of 3 5 lbs The contents of the carrier must be fully within the carrier and not caught between edges Multi...

Page 18: ...r 4 System is now in ready state Power OFF 1 Teller switches power off 2 Power indicator extinguishes 3 Customer Unit door closes 4 System is now off NOTE The power switch may be used to recover from unusual system conditions simply by switching it off and on this will reset the system Send cycle 1 Teller inserts carrier into teller chute 2 Send cycle begins 3 Vacuum blower activates 4 Carrier is ...

Page 19: ...uator at the top of the door is lifted when the door is closing the door will reverse and the cycle will be canceled 4 Recall cycle begins 5 Pressure blower activates 6 The carrier is dispatched to the teller chute 7 Carrier passes the Deceleration Switch above the teller chute 8 Pressure blower deactivates and Braking Solenoid activates 9 Carrier soft lands at teller chute 10 Recall cycle ends sy...

Page 20: ... 522AX Series Installation Control Field Wiring Diagram P N 500330 NOTE All Class 2 interconnecting cabling must be done in compliance with the ARTICLE 800 33 A FPN No 2 exception No 2 of the NEC National Electrical Code by an authorized qualified personnel Installation ...

Page 21: ...800 533 3794 www comcosystems com 500660 Rev pg 20 522AX Series Control Audio Field Wiring Diagram AUDIO CONNECTIONS BEHIND RIGHT ACCESS COVER Installation Shown without front cover ...

Page 22: ...21 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500660 Rev 522AX Series System Riser Diagram Options Parts Descriptions Installation ...

Page 23: ...hould be 2 3 seconds after the carrier lands at the teller unit See Appendix A for switch settings and other timing settings Maintenance Carriers Carriers should be inspected regularly for signs of wear Carriers landing hard at either customer or teller unit may be a sign of worn wear bands on carrier Wear bands should be replaced regularly usually every 3 6 months depending on usage Customer Unit...

Page 24: ...23 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500660 Rev 522AX Series Appendix A ...

Page 25: ... Position Phoenix Ea 1 601434 Zip Tie 14 Ea 1 STC2000 Teller Unit P N 200656 Field Service Installation Kit Part Number Description U M Quantity 201255 Bracket Wall STC2000 Ea 1 400995 Escutcheon STC2000 Ea 1 910007 10 Flat Washer Zinc Ea 4 910035 10 32 x 5 8 Pan Head Phil Zinc Ea 2 910036 10 32 Nylon Insert Hex Nut Ea 2 910171 10 24 x 3 Pan Head Stainless Ea 4 910242 8 x Hex Washer Head Tek Screw...

Page 26: ... PARTS COMCOSYSTEMS COM Please give the Customer Service Representative the following information Company Name and Phone Number Company Contact Store Component s being returned for repair Description of problem Serial number of product Send your return items to the following address ComCo Systems 306 W Overly Dr Lake Dallas TX 75065 RMA XXXX All RMAs will be processed in the order they are receive...

Page 27: ...rt service comcosystems com 800 533 3794 Option 2 support comcosystems com Parts Orders parts comcosystems com 800 533 3794 Option 4 Equipment and System Sales sales comcosystems com 800 533 3794 Option 5 Project Management 800 533 3794 Option 1 Accounting accounting comcosystems com 800 533 3794 Option 3 https www facebook com ComcoSystems https twitter com comcosystems Appendix D ...

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