Columbus McKinnon Yale ERGO 360 Operating, Maintenance & Parts Manual Download

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EN – Operating, Maintenance & Parts Manual (Also applicable for special versions)

Ratchet lever hoist
Yale

ERGO 360

Ident-No: 85005206AC/2019.05

Summary of Contents for Yale ERGO 360

Page 1: ...EN Operating Maintenance Parts Manual Also applicable for special versions Ratchet lever hoist YaleERGO 360 Ident No 85005206AC 2019 05...

Page 2: ...360 0 8 t 1 20 Explosion Drawing YaleERGO 360 1 6 t 1 21 Spare Parts List YaleERGO 360 1 6 t 1 22 Explosion Drawing YaleERGO 360 3 2 t 1 23 Spare Parts List YaleERGO 360 3 2 t 1 24 Explosion Drawing...

Page 3: ...responsible for operation maintenance or repair of the product must read understand and follow these operating instructions The indicated protective measures will only provide the necessary safety if...

Page 4: ...lowering a small load 2 3 times Prior to operation of the hoist in special atmospheres high humidity salty caustic alkaline or handling hazardous goods e g molten compounds radioactive materials cons...

Page 5: ...n hook and load chain is strictly forbidden The load chain must never be used as a ground connection during welding Side pull i e side loading of either the housing or the bottom block is forbidden Th...

Page 6: ...wist swivel must be used or the manufacturer must be consulted Only one load lifting attachment may be suspended in the load hook of the hoist Never reach into moving parts Do not allow the unit to fa...

Page 7: ...d to ensure that even at temperatures below 0 C the brake disks are not frozen Repeat it at least twice before starting further work ATTENTION If the brake does not function properly the unit must be...

Page 8: ...of the hoist brake and free chain systems perform the following steps a Set direction lever to N position b Turn the handwheel clockwise to ensure the Change Over Gear has engaged the brake disc Comp...

Page 9: ...rward or backward position The handle will click into place with a clearly audible snapping sound The conical seating of the handle shall be free of dirt at all times If necessary the seating has to b...

Page 10: ...eved of load pressure e g by lifting off the load or when pulling down walls and lowering has not been initiated first the brake will remain locked The brake will also lock if the load hook with the b...

Page 11: ...g weight is fitted on or in a trolley and if the hoist is used to move a lifted load in one or several directions the installation is considered to be a crane and the further inspections must be carri...

Page 12: ...service life of the load chain can be increased by careful lubrication to 20 30 times compared with a chain that is not serviced When lubricating the chain make sure the chain is in no load condition...

Page 13: ...placed load chain and fit it to the loose end of the new load chain just pulled in ATTENTION The chain stop must always be fitted to the loose end of the chain idle fall Hoist with several falls ATTEN...

Page 14: ...RGO 360 800 1600 3200 6000 9000 Hook opening anom mm 27 0 31 0 40 0 44 0 68 0 amin mm 29 7 35 2 44 0 48 4 74 8 Hook width bnom mm 15 0 19 5 20 0 32 0 50 0 bmin mm 14 3 18 5 19 0 30 4 47 5 Hook height...

Page 15: ...surfaces clean and dry 6 Liftwheel pockets clogged with foreign matter or worn excessively causing chain to bind between liftwheel and chain guide 6 Clean out pockets and use if not worn excessively R...

Page 16: ...ans of a suitable cover Protect hooks against corrosion A light lubricant film should be applied to the chain ATTENTION It must be ensured that no lubricant can penetrate into the brake enclosure This...

Page 17: ...1600 3200 6000 9000 Capacity kg 800 1600 3200 6000 9000 Number of chain falls 1 1 1 2 3 Chain dimension d x pn mm 5 6 x 17 7 1 x 21 10 x 28 10 x 28 10 x 28 Min Headroom mm 320 375 445 563 695 Hand le...

Page 18: ...uture reference it is recommended that the following information be recorded Model number Serial number Date purchased When ordering replacement parts please specify the following 1 Model number and s...

Page 19: ...COLUMBUS McKINNON 19 EXPLOSION DRAWING YaleERGO 360 0 8t 1...

Page 20: ...ar 00002009 1 16 Spur gear assy 00002005 2 17 Drive shaft 00002008 1 18 Drive shaft washer 00002239 1 19 Lead sheave 00002016 1 20 Guide 00002017 2 21 Stripper 00002018 1 22 Top hook shaft 00002034 1...

Page 21: ...COLUMBUS McKINNON 21 EXPLOSION DRAWING YaleERGO 360 1 6t 1...

Page 22: ...92021088 1 16 Drive shaft 00002108 1 17 Drive shaft washer 00002239 1 18 Load sheave 00002117 1 19 Load gear 00002109 1 20 Guide 00002120 2 21 Stripper 00002121 1 22 Top hook shaft 00002137 1 23 Pawl...

Page 23: ...COLUMBUS McKINNON 23 EXPLOSION DRAWING YaleERGO 360 3 2t 1...

Page 24: ...1 16 Drive shaft 00002308 1 17 Load gear 00002309 1 18 Disc hub 00002337 1 19 Top hook shaft 00002331 1 20 Liftwheel bearing outer ring rollers 00002312 2 21 Guide 192036791 2 22 Stripper 00002315 1 2...

Page 25: ...COLUMBUS McKINNON 25 EXPLOSION DRAWING YaleERGO 360 6 0t 2...

Page 26: ...haft 00002308 1 17 Load gear 00002309 1 18 Disc hub 00002337 1 19 Top hook shaft 00002331 1 20 Liftwheel bearing outer ring rollers 00002312 2 21 Guide 192036791 2 22 Stripper 00002315 1 23 Pawl 00002...

Page 27: ...COLUMBUS McKINNON 27 EXPLOSION DRAWING YaleERGO 360 9 0t 3...

Page 28: ...6 Drive shaft 00002308 1 17 Load gear 00002309 1 18 Disc hub 00002337 1 19 Top hook shaft 00002331 1 20 Liftwheel bearing outer ring rollers 00002312 2 21 Guide 192036791 2 22 Stripper 00002315 1 23 P...

Page 29: ...leERGO 360 0 8t 1 YaleERGO 360 1 6t 1 1 Lever 192021108 1 2 Retractable handle assy 192022617 1 3 Ratchet rod 192021090 1 4 Selector 192022619 1 5 Switch lever 192022608 1 6 Pressure spring 00205708 1...

Page 30: ...O 360 3 2t 1 YaleERGO 360 6 0t 2 YaleERGO 360 9 0t 3 1 Lever 192021126 1 2 Retractable handle assy 192022617 1 3 Ratchet rod 192021139 1 4 Selector 192022619 1 5 Switch lever 192022608 1 6 Pressure sp...

Page 31: ...239 55 Japan Tel 81 80 3204 5126 South Korea Tel 82 10 3664 0847 Indonesia Tel 62 812 2716033 Thailand Tel 66 81 542 5588 Email inquiryasia cmworks com www cmworks com Subject to engineering changes a...

Page 32: ......

Page 33: ...YaleERGO 360 85005206AC 2019 05...

Page 34: ...ERGO 360 1 6t 1 20 YaleERGO 360 1 6t 1 21 YaleERGO 360 3 2t 1 22 YaleERGO 360 3 2t 1 23 YaleERGO 360 6 0t 2 24 YaleERGO 360 6 0t 2 25 YaleERGO 360 9 0t 3 26 YaleERGO 360 9 0t 3 27 YaleERGO 360 0 8t 1...

Page 35: ...COLUMBUS McKINNON 3 CMCO Industrial Products GmbH EN12195 STF SHF Columbus McKinnon Industrial Products GmbH WLL S...

Page 36: ...4 COLUMBUS McKINNON 10 50 0 C 2 3 WLL...

Page 37: ...COLUMBUS McKINNON 5...

Page 38: ...6 COLUMBUS McKINNON...

Page 39: ...COLUMBUS McKINNON 7 0...

Page 40: ...8 COLUMBUS McKINNON 800kg 3200kg 6000kg 9000kg a N b c 30 60 d...

Page 41: ...COLUMBUS McKINNON 9 30 45 ERGO...

Page 42: ...10 COLUMBUS McKINNON Yale 25 15...

Page 43: ...COLUMBUS McKINNON 11 Yale CMCO 1 10 DIN 685 5 50 d 10 pn 5 11 11xpn 3 d d1 d2 d 9 0 2 d d d 2 1 min...

Page 44: ...1 x 21 10 x 28 10 x 28 10 x 28 T T V V V dnom mm 5 6 7 1 10 0 10 0 10 0 dmin mm 5 0 6 4 9 0 9 0 9 0 pn nom mm 17 0 21 0 28 0 28 0 28 0 pn max mm 17 9 22 1 29 4 29 4 29 4 11 x pn nom mm 187 0 231 0 30...

Page 45: ...COLUMBUS McKINNON 13 12 1 10 5...

Page 46: ...O 360 800 1600 3200 6000 9000 anom mm 27 0 31 0 40 0 44 0 68 0 amin mm 29 7 35 2 44 0 48 4 74 8 bnom mm 15 0 19 5 20 0 32 0 50 0 bmin mm 14 3 18 5 19 0 30 4 47 5 hnom mm 20 0 26 0 37 0 45 0 68 0 hmin...

Page 47: ...COLUMBUS McKINNON 15 1 1 2 2 Lubriplate 10 R Fiske Bros Refning Co 3 3 4 4 5 5 6 guide 6 7 7 1 1 2 2 Lubriplate 10 R Fiske Bros Refning Co 1 1 Lubriplate 10 R Fiske Bros Refning Co 2 2...

Page 48: ...16 COLUMBUS McKINNON 0...

Page 49: ...O 360 800 1600 3200 6000 9000 kg 800 1600 3200 6000 9000 1 1 1 2 3 mm 5 6 x 17 7 1 x 21 10 x 28 10 x 28 10 x 28 mm 320 375 445 563 695 mm 327 327 377 377 377 daN 22 34 47 47 51 kg 6 7 9 6 17 2 28 9 49...

Page 50: ...18 COLUMBUS McKINNON COLUMBUS McKINNON 1 2 3...

Page 51: ...COLUMBUS McKINNON 19 YaleERGO 360 0 8t 1...

Page 52: ...21088 1 13 192021083 8 14 192038558 1 15 00002009 1 16 00002005 2 17 00002008 1 18 00002239 1 19 00002016 1 20 00002017 2 21 00002018 1 22 00002034 1 23 00002201 2 24 00002202 2 25 00002203 1 26 09102...

Page 53: ...COLUMBUS McKINNON 21 YaleERGO 360 1 6t 1...

Page 54: ...1 13 192021106 1 14 192021089 1 15 192021088 1 16 00002108 1 17 00002239 1 18 00002117 1 19 00002109 1 20 00002120 2 21 00002121 1 22 00002137 1 23 00002201 2 24 00002202 2 25 00002203 1 26 192021083...

Page 55: ...COLUMBUS McKINNON 23 YaleERGO 360 3 2t 1...

Page 56: ...4 8 13 00002305 2 14 00002374 1 15 192037609 1 16 00002308 1 17 00002309 1 18 00002337 1 19 00002331 1 20 00002312 2 21 192036791 2 22 00002315 1 23 00002336 2 24 192040786 2 25 00002361 1 26 09102063...

Page 57: ...COLUMBUS McKINNON 25 YaleERGO 360 6 0t 2...

Page 58: ...0002305 2 14 00002374 1 15 192037609 1 16 00002308 1 17 00002309 1 18 00002337 1 19 00002331 1 20 00002312 2 21 192036791 2 22 00002315 1 23 00002336 2 24 192040786 2 25 00002361 1 26 09102063 2 27 09...

Page 59: ...COLUMBUS McKINNON 27 YaleERGO 360 9 0t 3...

Page 60: ...13 00002305 2 14 00002374 1 15 192037609 1 16 00002308 1 17 00002309 1 18 00002337 1 19 00002331 1 20 00002312 2 21 192036791 2 22 00002315 1 23 00002336 2 24 192040786 2 25 00002361 1 26 09102063 2 2...

Page 61: ...360 0 8t 1 6t YaleERGO 360 0 8t 1 6t YaleERGO 360 0 8t 1 YaleERGO 360 1 6t 1 1 192021108 1 2 192022617 1 3 192021090 1 4 192022619 1 5 192022608 1 6 00205708 1 7 192021105 1 8 09105028 4 9 09134070 1...

Page 62: ...9 0t YaleERGO 360 3 2t 6 0t 9 0t YaleERGO 360 3 2t 1 YaleERGO 360 6 0t 2 YaleERGO 360 9 0t 3 1 192021126 1 2 192022617 1 3 192021139 1 4 192022619 1 5 192022608 1 6 00205708 1 7 192021133 1 8 09105028...

Page 63: ...ingapore office Columbus McKinnon Singapore Pte Ltd 100D Pasir Panjang Road 05 02 Melssa Singapore 118520 Tel 65 6567 2166 Fax 65 6425 6433 India Tel 91 44 435239 55 Japan Tel 81 80 3204 5126 South Ko...

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