Coleman CT100U Assembly/Pre-Ride Inspection Instructions Download

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WARNING

Never attempt to start this Mini Bike without reading and

understanding the Owner’s/Operator’s manual. The Owner’s/

Operator’s manual provides information on safety, parts,

functions, pre-ride inspection, starting and maintenance.

ASSEMBLY/PRE-RIDE INSPECTION

INSTRUCTIONS

CAUTION

This mini bike was
shipped without engine
oil. Always fill with with
the correct amount and
grade of engine oil as
listed in the owner's
manual.

100

For questions about these Assembly Instructions,

all Coleman

Powersports toll free 888-405-8725

020218

Summary of Contents for CT100U

Page 1: ...fety parts functions pre ride inspection starting and maintenance ASSEMBLY PRE RIDE INSPECTION INSTRUCTIONS CAUTION This mini bike was shipped without engine oil Always fill with with the correct amount and grade of engine oil as listed in the owner s manual CT100U For questions about these Assembly Instructions call Coleman Powersports toll free 888 405 8725 020218 ...

Page 2: ... Fender Assembly Front Fork Assembly Hardware 10mm Large Washers 10mm Lock Nut 10mm Small Washer 10mm Steering Bolt 8mm Large Washers 8mm Nuts 8mm x 20mm Bolts Wheel Assembly Front wheel Clutch Cover 12mm Washers 12mm Lock Nut Front Fender 12mm Axle Bolt 8mm x 20mm Bolts ...

Page 3: ...p bracket Small 10mm Washer Steering Neck Large 10mm Washer Bottom Bracket Large 10mm Washer Lock Nut FRONT FORK INSTALLATION 2 Large Washer Small Washer Steering Bolt Large Washer Lock Nut 10mm Steering Bolt 10mm Large Washers 10mm Small Washer 10mm Lock Nut Top Bracket Steering Neck Bottom Bracket 2 Tighten nut ...

Page 4: ...tion of fender faces foreward Large 8mm Washers 8mm Nuts 8mm x 20mm Bolts 8mm x 20mm Bolts Large 8mm Washers 8mm Nuts FRONT FENDER INSTALLATION 1 Attach front fender with 8mm x 20mm bolts large 8mm washers and 8mm nuts ...

Page 5: ...n the tire faces forward Arrow faces forward 12mm Lock Nut 12mm Washer 12mm Axle Bolt 12mm lock nut 1ea 12mm washers 2ea 12mm Axle bolt 1ea 2 Insert Axle bolt with the 12mm washers between the forks and wheel assembly on each side 3 Install 12mm lock nut and tighten ...

Page 6: ... are not kinked and have free movement when the handle bars are turned from left to right 2 Secure wires and cables to frame using the Zip ties provided 5 Zip Ties Zip Ties Clutch Cover 3 Install clutch cover over the 4 bracket tabs provided on the clutch assembly Make sure the clutch cover is attached securely ...

Page 9: ...2 Turn the adjuster nut 3 until the correct amount of free play is achieved 3 Re tighten jam nut 2 1 2 2 0 4 0mm 0 08 0 16 in Brakes 3 BRAKE ADJUSTMENT Brake Adjustment The brake adjustment 4 is located on the rear brake caliper assembly To adjust brakes loosen nut 4 Increase or decrease the tension of the brake cable by pulling cable tighter or by allowing more slack 4 5 ...

Page 10: ...ay 2 should be 078 24 in 2 6 mm To adjust freeplay 1 Loosen jam nut 3 2 Turn adjusting nut 4 to proper setting 3 Once throttle grip is at the proper freeplay re tighten the jam nut 3 2 3 4 078 24 in 2 6 mm It is important that the throttle grip have a certain amount of free play ...

Page 13: ...ading and understanding the Owner s Operator s manual The Owner s Operator s manual provides information on safety parts functions pre ride inspection starting and maintenance 1775 E University Dr Tempe AZ 85281 PHONE Toll Free 888 405 8725 colemanpowered com ...