Clinton 1190NC Manual Download

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CLINTON INDUSTRIES, INC

207 Redneck Ave. Little Ferry, NJ 07643

PHONE: 201 440 0400 / FAX: 201 440 5040

EMAIL:

[email protected]

1190NC

Trim System and Needle Cooler

Feb. 2011 by Peter Schueler, Clinton Ind., Inc.

Description about:

….. Introduction

Page 1

…... Access to Hidden Parameters

Page 2

……Master Reset

Page 2

….. Mode of Operations

Page 3

….. Parameters

(Operators)

Page 4

….. Parameters

(Advanced, “Hidden”)

Page 6

….. Trim Systems

Page 10…

….. Built-in Test Procedure

Page 11

….. Display the Program ID

Page 13

….. Two Indicator LED’s at front

Page 13

….. How to program a memory

Page 13

….. Safety Switch

Page 14

….. Trouble Shooting:

Page 15

-- 1 --

Summary of Contents for 1190NC

Page 1: ...nton Ind Inc Description about Introduction Page 1 Access to Hidden Parameters Page 2 Master Reset Page 2 Mode of Operations Page 3 Parameters Operators Page 4 Parameters Advanced Hidden Page 6 Trim Systems Page 10 Built in Test Procedure Page 11 Display the Program ID Page 13 Two Indicator LED s at front Page 13 How to program a memory Page 13 Safety Switch Page 14 Trouble Shooting Page 15 1 ...

Page 2: ...ey ratio In order to get the selected speed at the sewing machine and not at the motor The pulley ratio between motor pulley and machine pulley hand wheel has to be taken This happens after a MASTER RESET or a special procedure to take the ratio The display reads TAKE NEW RATIO The ratio is verified after each power on In case of the change of the pulley new ratio will be taken How to force to tak...

Page 3: ... the whole parameter set with the default settings A If the power is OFF turn it ON the display reads OPERAION MODE B Turn the power OFF the display reads good bye see you C Push and hold down the NU ND the ARROW RIGHT and the ARROW UP buttons D Turn the power back ON before the display gets blank very important E Held the buttons down until the displayed message alternates between PUSH SET and FO...

Page 4: ...TEP 2 Push the SET button repeatedly until the desired parameter is displayed STEP 3 Change the parameter with the buttons ARROW UP increase the value or ARROW DOWN decrease the value In the group TOGGLE SWITCHES either button ARROW UP or ARROW DOWN will toggle the parameter PLEASE NOTE To optimize a certain parameter it may be necessary to go repeatedly from the operation mode back to the same pa...

Page 5: ...nge 30 to 2500 Steps 10 Default 60 4 1 2 TR stp Trim Clinton trim system Stop time If this time is zero 0 the machine will not stop Chain stitch Trim on time Range 0 to 2500 Steps 10 Default 80 4 1 3 Wiper Wiper Time Range 10 to 2500 large timer for pneumatic wiper Steps 10 Default 80 4 1 4 INTERL Interlock time The time a new start is suppressed after trim Range 10 to 300 Steps 10 Default 30 4 4 ...

Page 6: ...Default DOWN 4 5 3 Pos in Cyc Needle Position in Cycle UP DOWN Default DOWN 4 5 4 Soft Start ON OFF Default OFF 4 4 5 START PED neutral START PED always Default always After trim The pedal has to be in the neutral position in order to restart the machine After trim The machine restarts without the pedal was in neutral position 6 ...

Page 7: ...5 0 0 HIDDEN PARAMETER 5 1 0 SPEEDS rpm 5 1 1 MIN TRM Minimum and Trim Speed Range 30 to 600 Steps 10 Default 230 5 1 2 MAXIM Maximum Speed Range 500 to 9000 Steps 100 Default 4500 7 ...

Page 8: ...0 off If the duty cycle is too low the solenoid will not stay on If too low the solenoid will turn too hot 5 4 1 PF 100 Presser foot on 100 Range 10 to 2000 Steps 10 Default 200 5 4 2 PF DUTY Presser foot duty cycle Range 10 to 100 Steps 10 Default 50 50 Acceleration Deceleration Ramp The lower the number the slower the Ramp 5 4 3 ACCEL Acceleration ramp Range 15 to 50 Steps 1 Default 40 5 4 3 DEC...

Page 9: ...wise 5 5 2 START The next start after end of cycle the front eye eye 2 must be covered or not covered Default covered 5 5 3 POSITION fast or normal Default normal 5 5 4 SHOW REGS NO YES Default NO Do not CHANGE 5 5 5 Turn back ON or OFF Default OFF 5 5 6 LIGHT HEAVY MACHINE Default LIGHT 10 ...

Page 10: ...fter the stop time the machine goes in take up up position and the trim signal turns off 2 JUKI DUERKOPP The trim signal gets activated in needle down position and stays on to take up up position cam guided system 3 PFAFF MECHANIC Same as Duerkopp except the trim signal turns off in take up down position 4 BROTHER PFAFF pneumatic Same as CLINTON lock stitch but without stop at take up down positio...

Page 11: ... least 245 To go to the next group press the ARROW ROUND button again The next group is test synchronizer Turn the hand wheel and the display reds all 3 positions NEEDLE UPor NEEDLE DOWN or TRIM To go to the next group press the ARROW ROUND button again The next group is test inputs this will be displayed for two seconds Then activated inputs are displayed If no inputs are activated the display re...

Page 12: ...alance This test allows testing the balance of the motor If this adjustment is not correct the motor turns hot while operating To perform the test the motor has to be disconnected from the machine Push the NU ND button the motor starts running with a low speed 100 rpm for about three revolutions The display reads WAITING FOR INDEX After the motor stops the following message will be displayed CALCU...

Page 13: ...ts at address F0000 HEX and ends at FFFFF The addresses from 00 to EFFFF are reserved for the internal ROM or flash memory of the CPU Because the ORG of the program is set to F0000hex the program will be downloaded at a higher address This depends on the size of the buffer of your programmer A Fill the buffer of your programmer complete with FF hex recommended 2 Download the hex file into the buff...

Page 14: ...NTON INDUSTRIES provides a braided ground wire which has to be connected between sew head and control box Mini Taurus If the motor is attached to the sew head the system is grounded thru the motor a The power supply system has to be grounded properly b Additional attachments like stackers etc needs to be grounded too 2 Improper connections a Connections between control box and motor b Connections ...

Page 15: ...un 1 The LCD box is not properly connected 2 The LCD box was plugged in during POWER ON not initialized To connect a LCD box the power has to be turned off before the LCD box gets plugged in 3 Check logic board for LCD box jumpers see logic board drawing The motor runs properly but the solenoids don t work The power supply for the transformer is missing The transformer is only used to operate the ...

Page 16: ... balance of the motor see the manual for system test instruction 2 Check the machine head The machine head should turn freely The position stop points are not matching correctly with the adjustment made with the teach in mode Please return back to the parameter and make the final adjustments in small increments with the ARROW UP DOWN button Don t use the TEACH IN mode to change small amounts The p...

Page 17: ...he test for the balance of the motor If the machine turns about one revolution with uncontrolled speed The encoder pulses are missing 1 Check the encoder plug for proper connection 2 Run the encoder test If the machine does not run at all 1 Check all motor plugs for proper connection 2 Check your line voltage must have at least 180 volt 3 Remove the motor and run the motor test 4 Check the overloa...

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