Clemens Technologies CL861.000000 right Operating Manual Download

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RADIUS SL PLUS 03.2019 en

Operating manual

All-Around-Weeder

RADIUS SL PLUS

Item number: CL861.000000 right; CL861.100000 left

CLEMENS GmbH & Co. KG

Maschinenfabrik

Rudolf-Diesel-Straße 8

D-54516 Wittlich / Germany

Summary of Contents for CL861.000000 right

Page 1: ...US SL PLUS 03 2019 en 1 Operating manual All Around Weeder RADIUS SL PLUS Item number CL861 000000 right CL861 100000 left CLEMENS GmbH Co KG Maschinenfabrik Rudolf Diesel Straße 8 D 54516 Wittlich Germany ...

Page 2: ...and repair 12 4 1 4 Information on noise 12 4 2 Hydraulic system lubricant 12 4 3 Warning and information pictograms 13 5 First installation 14 5 1 Before first commissioning 14 5 2 Hydraulic installation 15 5 2 1 Hose installation 15 6 Commissioning 16 6 1 Road and transport travel 16 6 2 Operating and adjusting the machine 16 6 2 1 General indications 16 6 2 2 De aeration 17 6 2 3 Adjustment set...

Page 3: ...rsion kit Rotary Cultivator Reverse 52 10 17 Mower 54 10 18 Stone protection Mower 55 10 19 Hydraulic hoses Mower 1 sided 56 10 20 Hydraulic hoses Mower 2 sided 58 10 21 Disk plow ø 300 mm 11 8 60 10 22 Disk plow ø 350 mm 13 8 61 10 23 Swivelling disk colter 62 10 24 Clearing body LW 1 63 10 25 Lateral angle adjustment S mechanical 64 10 26 Hydraulic installation for Lateral angle adjustment 65 10...

Page 4: ...uickly and precisely The single acting hydraulic system helps to avoid the plants continuously with small as well as with large oil supply and even with fast forwarding speed Even when the plants are angled forward it is possible to drive with RADIUS due to the easily adjustable sensor unit With the CLEMENS RADIUS SL PLUS you get a mature technology with a simple and uncomplicated hydraulic contro...

Page 5: ...tances against reaching hazardous areas with the upper and lower limbs DIN EN ISO 13857 2008 06 Agricultural Machinery Safety Part 1 General requirements DIN EN ISO 4254 1 2016 09 Agricultural Machinery Safety Part 5 Powered soil tillage implements DIN EN ISO 4254 5 2011 05 Fluid technology General rules and safety requirements for hydraulic systems and their components DIN EN ISO 4413 2011 04 Saf...

Page 6: ...ter mounting frame etc The operating principle of the RADIUS is based on a control valve supplied by the tractor hydraulics providing oil to the swivel cylinder The blade share is turned outwards while driving up towards the vine When the sensor rod touches the vine the control valve is actuated and the oil flow to the swivel cylinder is interrupted The blade share pivots inwards supported by spri...

Page 7: ...ractor the column lifter complete with RADIUS is placed flat on the ground The hydraulic cylinder must be extended by 120 mm 5 In this extended position the mounting height is measured and determined It varies even with the same tractor type as it depends on the respective tires The column lifter has a stroke of 500 mm 19 5 Make sure that the front mounted optional tools in front of the RADIUS sha...

Page 8: ... 4 item 48 is equipped with a pendulum compensation 4 If you drive mostly on hillsides mount the frame a little deeper than normal in order to ensure that the RADIUS tools will have contact with the soil when you enter the row which is headed down a steep slope Experience showed that a working depth of 110 mm 4 3 is best That means that while mounting the device the hydraulic cylinder should be ex...

Page 9: ...itchboard E Mail info clemens online com Web www clemens online com 3 8 General technical data 3 8 1 Machine number For complaints and spare parts orders please specify type and machine number or year of construction The data is located on the nameplate on the base frame Figure 6 Position nameplate Figure 7 Nameplate In order to make the ordering process as easy as possible for you we advise you t...

Page 10: ... 5 2 gpm Rotary Cultivator approx 23 kg 51 lb 450 x 300 x 320 mm 18 x12 x13 approx 35 l min 9 25 gpm Driven Disks approx 42 kg 93 lb 700 x 400 x 400 mm 28 x16 x16 approx 20 l min 5 2 gpm 4 Safety instructions Compliance with the safety instructions is mandatory Attention Replace damaged and illegible stickers immediately Replace warning pictograms when repairing or replacing parts During cleaning ...

Page 11: ...bearing capacity and shall not show any damage to important supporting and safety related equipment Lifting equipment may only be operated by instructed or trained personnel 17 Standing under suspended loads is prohibited 18 Driving the vehicle under the influence of alcohol or other intoxicating substances is absolutely forbidden at all times 19 If there is a risk that soil or similar material co...

Page 12: ... when the daily noise exposure level exceeds 85 dB A at the driver s seat 4 2 Hydraulic system lubricant Attention The hoses for the hydraulic cylinders must be replaced at least every five years Note If the machine mounted implement is operated via the tractor s hydraulics check before commissioning whether the oil from the machine in the hydraulic circuit may enter the tractor s hydraulic circui...

Page 13: ...orner of the eyelid Consult an ophthalmologist After ingestion Do not stimulate vomiting consult a doctor After oil injection After oil has penetrated under the skin seek medical advice immediately Attention Wear safety goggles 4 3 Warning and information pictograms The hazard and safety labels contain important information for the safe operation of the device Observing these instructions is essen...

Page 14: ... oil quantity 30l min 8 gpm Item number CW002 008400 Description Sticker Only touch machine parts when they have come to a complete standstill 5 First installation 5 1 Before first commissioning Read these operating instructions carefully and familiarize yourself with the operation of the RADIUS SL PLUS and the front mounted tools Before using the device carry out a visual inspection of all parts ...

Page 15: ...nlet T means tank and Z connection to the cylinder Figure 8 Hose connections on the basic unit Figure 8 Here we show a right hand machine without override valve Figure 9 Hose installation RADIUS 2 sided Figure 9 shows the connection scheme in case of double sided equipment without override valve but with flow divider and return oil manifold For further hose and attachment variants please refer to ...

Page 16: ...hare is infinitely variable between 0 and 90 degrees The blade share with sensor rod is available in sizes 370 mm 14 5 500 mm 20 and 620 mm 24 The driving speed should be 4 1 0 km h 2 5 6 2 mph depending on soil conditions and culture The RADIUS units are available with electromagnetic manual control with pressure relief valve optional for one sided manual control This enables to adjust the pressu...

Page 17: ...ld be placed in the operating position for some time Move the sensor rod and thus also the device by hand Now the system deareates automatically b After the hydraulic system has been vented and filled with the hydraulic oil it is necessary to check the oil level of the tractor s hydraulic system and if necessary top up with oil 6 2 3 Adjustment setting at the factory Figure 11 Sensor rod end stop ...

Page 18: ...o that the play between item 5 and item 5 is just eliminated Tighten the counternut item 7 6 2 3 2 Adjustment with hydraulic pressure to the unit stroke limitation Move the RADIUS blade share to the working position In this position the blade share must be able to move forward by 5 mm 1 5 if you press forward from the rear at the outer end This play is necessary to keep some distance between the p...

Page 19: ...ly Tightening torque 190 Nm Figure 16 Changing the blade share 6 2 7 Front engaging tools for RADIUS SL PLUS As a general rule the RADIUS units should only be operated with front engaging tools see chapter 3 3 These tools should generally run 20 mm 0 8 deeper than the RADIUS blade share in order to protect the shaft from stones etc Figure 3 CLEMENS offers various front tools for a large variety of...

Page 20: ...nit can be inclined to lower the second disc relatively to the first This serves to penetrate deeper into the ground to raise the motor to protect it in the presence of large stones or to facilitate the work of the first disc and to retrieve the machine on heavy soils Figure 20 Direction of rotation of the disks Under no circumstances may the rotating disks be gripped There is a risk of cutting ed...

Page 21: ...xtension Figure 25 Direction of rotation Rotary Cultivator Standard direction of rotation right hand attachment clockwise Figure 25 Standard direction of rotation left hand attachment counter clockwise Under no circumstances may the rotating cultivator be gripped Damaged tines must be replaced immediately For the operation of the tine rotor you need an additional single acting hydraulic connection...

Page 22: ... motor supply and return lines is exchanged Figure 27 Foremost setting position Important For correct scanning of the obstacle the control unit must be moved to the foremost setting position Figure 27 Damaged blades or fasteners are to be replaced immediately During the operation of the mower no other persons may be allowed within a radius of 30 m 100 ft Under no circumstances may the rotating mow...

Page 23: ...etting is used to achieve a better earth transport due to a higher transit speed compared to the 90 setting With the clearing share CW653 001400 right and CW653 001500 left mounted at the end of the blade at 45 an earth transport from the undervine area to the middle of the row similar to working with a ploughshare can be achieved Figure 28 Stop block mounted Figure 29 Stop block If you want to br...

Page 24: ...tion When leaving the tractor for mounting dismounting and making adjustments always switch off the drive and engine Remove ignition key Secure the tractor and machine against unintentional movements e g rolling away lowering etc Observe the relevant accident prevention regulations and all other information given in the operating instructions When attaching or removing implements to the tractor do...

Page 25: ...plements to the tractor do not step between tractor and implement Always use the attachment point when lifting the machine Remove the lateral protective cover To lift you can now insert a suitable belt into this opening and lead it upwards through the opening for the front tool If the edges are sharp use an edge protector Attention The RADIUS can tip over when the screws are loosened Never step un...

Page 26: ...safety equipment Lifting equipment may only be operated by instructed or trained personnel It is prohibited to stay under suspended loads After the first 5 hours of operation all screw connections must be checked for tightness then every 20 hours When cleaning with a high pressure cleaner make sure that the high pressure jet is not directed at bearing and sealing points or hydraulic connections Th...

Page 27: ... and sealing points or hydraulic connections After downtimes and cleaning work the guideways must be lubricated Damaged components and stickers must be replaced Before driving on the road remove any major dirt or grease from the appliance that may become detached while driving and obstruct or endanger other road users Cloths soiled with grease must then be stored in suitable containers until they ...

Page 28: ...tion and push it rotating with the conical side in the direction of the arrow item 9 onto the seal set 6 Oil the control piston and guide it into the housing until the bushing is in contact with the recess Slide the control piston inwards rotating until the seal set items 6 7 is in the housing Keep the end of the drill channel closed with your thumb so that the end of the piston does not protrude ...

Page 29: ... Cloths soiled with grease must then be stored in suitable containers until they are cleaned or disposed of Lubricate every 10 working hours at the points marked X After cleaning the lubrication points should also be lubricated This increases the service life of your machine attachment If the sensor unit is no longer smooth running after lubrication too much grease has been pressed in This can be ...

Page 30: ...tenance work with the drive and motor switched off Remove ignition key Secure the tractor and machine against unintentional movements e g rolling away lowering etc Observe the relevant accident prevention regulations and all other information given in the operating instructions Only use original spare parts 9 1 Basic setting of the machine In the basic setting the blade share on the RADIUS is comp...

Page 31: ...f friction and leads to indeterminate tightening conditions 10 Spare parts list and optional parts In the appendix you will find a graphic representation of the components to match the spare parts list Spare parts can be ordered from your specialist dealer Customer Service Address Customer Service Address in the USA CLEMENS GmbH Co KG Clemens Vineyard Equipment Inc Rudolf Diesel Straße 8 224 N Eas...

Page 32: ...RADIUS SL PLUS 03 2019 en 32 10 1 Basic body Figure 38 Spare parts Basic body 1 1 2 2 3 4 6 7 7 8 8 8 10 11 12 13 14 15 16 17 18 19 20 21 21 21 21 9 5 ...

Page 33: ...isk 1 CW007 004700 7 Leg spring high rhs 1 CW009 042100 7 Leg spring high lhs 1 CW009 042200 8 Deep groove ball bearing 3 CW540 064400 9 Spring washer 1 012714 10 Circlip ring 1 047272 11 Fitted screw 1 061014060s 12 Setscrew 1 091308025s 13 Hexagon screw 1 093108060 14 Hexagon screw 2 093312055 15 Hexagon nut 1 093408 16 Hexagon nut 1 093414 17 Hexagon nut 1 098508 18 Adjusting washer 1 098815210...

Page 34: ...sher 4 CW520 002900 2 3 Hexagon head screw 4 093112065 2 4 Lock washer 1 CW520 003100 2 5 Hexagon head screw 1 096116050 3 Cover disk galv 1 CL856 020001 4 Spacer 1 CL860 020003 5 Spacer disk 1 CL860 050004 6 Sliding disk 1 CW007 004900 7 Disk 1 CW007 005200 8 Lock washer 1 CW520 002900 11 Circlip ring 1 047145 13 Hexagon head screw 1 093308030 14 Hexagon head screw 1 093308040 15 Hexagon head scr...

Page 35: ...0001 3 Cover disk 1 CL856 020001 4 Spacer 1 CL860 020003 5 Spacer disk 1 CL860 050004 6 Sliding disk 1 CW007 004900 7 Disk 1 CW007 005200 8 Lock washer 1 CW520 002900 9 Lock washer 6 CW520 004300 10 Washer 6 012513 11 Hexagon head screw 1 09311206010 12 Hexagon head screw 2 09311212010 13 Hexagon head screw 1 093308030 14 Hexagon head screw 1 093308040 15 Hexagon head screw 1 093312035 16 Hexagon ...

Page 36: ... 500600 7 Hose stem return oil 1 CW011 600800 8 Lock washer 6 CW520 002500 9 Lock washer 3 CW520 002600 10 Angular connection 1 CW730 015800 11 Straight screwed socket 1 CW730 018100 12 Bellow 1 CW780 007000 13 Bore seal with O ring Replacing this seal requires mandatory compliance with section 7 5 1 1 CW780 012600 14 Expander 1 CW780 050100 15 Circlip ring 1 047116s 16 Socket head cap screw 6 091...

Page 37: ...ing 2 CW550 010900 3 8 Sensor rod holder rhs 1 CL861 043200 3 8 Sensor rod holder lhs 1 CL861 143200 4 Sensor rod seat aluminum rhs 1 CG856 040001 4 Sensor rod seat aluminum lhs CG856 140001 5 Stop block 1 CL860 040001 6 Centering bolt 1 CA856 040002 7 Lock bolt 1 CL856 040003 8 Pressure section 1 CL856 040005 9 Collar bushing 2 CW004 051300 10 Pressure spring 1 CW009 004000 11 Leg spring rhs 1 CW...

Page 38: ... CL895 531000 2 Piston rod complete Ø 30 1 CA895 531000 3 Bushing 1 CA895 530001 4 Spacer disk 2 CW007 007900 5 Lock washer 1 CW520 002800 6 Bushing 2 CW550 004800 7 Conical lubricating nipple 1 CW570 000100 8 High pressure hose with pressed fittings 1 CW700 021400 9 Piston seal 1 CW780 018100 10 Dust shield 1 CW780 015200 11 Hexagon head screw 1 093310016 12 O Ring 1 OR04225 2 1 3 4 5 6 6 7 8 9 1...

Page 39: ...050300 4 Spring mount rhs 1 CL861 050400 4 Spring mount lhs 1 CL861 150400 5 Spacer plate 1 CL861 050001 6 Tension spring 1 CL861 050003 7 Spring bushing 1 CL861 050004 8 Threaded plug 1 CL861 050005 9 Lock washer 1 CW520 002800 10 Lock washer 5 012508 11 Hexagon screw 2 093108035 12 Hexagon screw 1 093308030 13 Hexagon screw 1 093310022 14 Hexagon nut 1 093410 15 Castle nut 1 093710 16 Hexagon nu...

Page 40: ... share 370 1 CL861 000011 5 Sensor rod for blade share 500 1 CL861 000021 6 Sensor rod for blade share 620 1 CL861 000031 7 Sensing share rhs complete 1 CB917 016200 7 Sensing share lhs complete 1 CB917 116200 8 Swiveling clod breaker number depends on share length 2 3 4 CL919 330000 9 Clearing share rhs complete 1 CW653 001400 9 Clearing share lhs complete 1 CW653 001500 10 Serrated disk loose fo...

Page 41: ...or rhs with serrated disk 1 CL861 003000 8 Basic unit complete Rotary cultivator lhs with serrated disk 1 CL861 103000 9 Schraubensicherungsscheibe included in items 2 3 6 and 7 1 CW520 007800 10 Sechskantschraube included in items 2 3 6 and 7 1 096116050 11 Schnorrscheibe included in items 4 und 8 3 CW520 003100 12 Sechskantschraube included in items 4 und 8 3 093316055 13 Sechskantmutter include...

Page 42: ... 10 10 Driven Disks from serial number CL917 007103 right CL917 107085 left Figure 47 Spare parts Driven Disks 1 1 4 2 2 3 3 6 7 30 17 12 10 13 12 10 5 11 16 21 15 26 22 18 8 18 19 33 25 23 24 27 29 28 31 32 35 34 20 14 24 1 1 16 ...

Page 43: ... 9 Small spacer tube 1 CL917 007005 10 Disk spacer tube 2 CL917 007006 11 Dirt protection 1 CL917 007007 12 Inner ring 2 CL917 007008 13 Outer ring 1 CL917 007009 14 Snap ring 1 CL917 007010 15 Hydraulic motor 1 CL917 007011 16 Sticker Direction sign 1 CW002 001500 17 Screw locking disc 1 CW520 007800 18 Spherical roller bearing 2 CW540 069800 19 Locknut 1 CW540 069900 20 Disk 2 CW650 019400 21 Sh...

Page 44: ...W500 034000 4 Union nut 2 CW730 011500 5 Ferrule 2 CW730 011600 Item no Specification Remark Quantity Order no Hydraulic hoses 1 sided complete CL917 008000 1 Sticker Return oil hose 1 CW002 003400 2 Coupling plug 2 CW720 000200 3 Dust cover 2 CW720 006000 4 Straight connection 1 CW730 009000 5 Non return valve 1 CW730 026000 6 Angular screw connection 2 CW730 073300 7 Cable tie pink 3 CW830 06100...

Page 45: ...0 011500 5 Ferrule 2 CW730 011600 Item no Specification Remark Quantity Order no Hydraulic hoses 2 sided complete CL917 009000 1 Sticker Return oil hose 1 CW002 003400 2 Coupling plug 3 CW720 000200 3 Quick coupling sleeve 1 CW720 003600 4 Dust cover for plug 3 CW720 006000 5 Coupling plug 1 CW730 009000 6 Non return valve 1 CW730 026000 7 Angular screw connection 4 CW730 073300 8 Cable tie pink 3...

Page 46: ...RADIUS SL PLUS 03 2019 en 46 10 13 Rotary Cultivator Figure 51 Spare parts Rotary Cultivator 19 26 25 24 23 18 17 8 7 13 11 10 5 4 3 2 27 13 12 1 12 21 27 14 15 9 20 22 29 ...

Page 47: ...wing plug 2 CW600 090100 15 Hydraulic motor 1 CW750 005200 for 15 Seal kit for hydraulic motor 1 CW750 005202 16 Connector block 1 CW750 005201 17 Washer 3 012508 18 Circlip ring 1 047170s 19 Socket head cap screw 4 091208040 20 Hexagon head screw 2 093108080 21 Hexagon head screw 3 093116060 22 Hexagon head screw 3 093308022 23 Hexagon head screw 4 093310025 24 Hexagon head screw 3 093312035 25 H...

Page 48: ...stration shows CL917 050000 Rotary Cultivator rhs A Pressure hose B Return oil hose C Leak oil hose Figure 52 Spare parts Hydraulic hoses Rotary Cultivator 1 sided 4 B 11 8 6 10 7 14 15 16 12 9 17 A C direction of motor rotation flow direction flow direction Druckseite 1 5 3 13 18 2 ...

Page 49: ...CW730 042600 15 Reducing coupling 1 CW730 054800 16 Elbow fitting 45 1 CW730 074200 17 Closing slug 1 CW730 090600 18 Swiveling screw connection 1 CW730 098000 19 Cable tie not shown 3 CW830 061700 A Pressure hose Item no Specification Remark Quantity Order no 1 Hydraulic hose L length in mm 1 CW700 065000 2 Pressed fitting 1 CW710 003500 3 Pressed fitting 1 CW710 004400 B Return oil hose Item no ...

Page 50: ...05200 5 Dust cover for coupling plug SVK 1 CW720 006000 6 Quick coupling sleeve BG3 1 CW720 010900 7 T fitting 1 CW730 004700 8 Angular fitting 3 CW730 004900 9 Check valve 1 CW730 011700 10 Straight fitting 3 CW730 014800 11 Angular fitting 1 CW730 020900 12 Straight fitting 1 CW730 035300 13 Double nut 1 CW730 042600 14 Reducing coupling 1 CW730 054800 15 Elbow fitting 45 1 CW730 074200 16 Swive...

Page 51: ...Remark Quantity Order no 1 Hydraulic hose L length in mm 1 CW700 065000 2 Pressed fitting 2 CW710 003500 D Bridge hose Item no Specification Remark Quantity Order no 1 Ear clamp 2 CW500 034200 2 Hydraulic hose L length in mm 1 CW700 002200 3 Pipe socket 2 CW710 008800 Note When ordering hydraulic hoses for replacement measure the length L including pressed fittings and indicate in mm Conversion ai...

Page 52: ... hose B Leak oil hose Figure 54 Spare parts Conversion kit Rotary Cultivator Reverse Flow direction Flow direction 1 B A 12 7 9 Tank Flow divider Rotary Cultivator lhs CA 917 150000 Rotary Cultivator rhs CA 917 050000 Pressure side Leak oil hose Bridge hose B 2 3 8 6 4 10 13 5 11 direction of motor rotation direction of motor rotation A ...

Page 53: ...raight screwed socket 1 CW730 034100 12 Straight fitting 1 CW730 049400 13 Double nut 1 CW730 049600 A Return oil hose Item no Specification Remark Quantity Order no 1 Hydraulic hose L length in mm 1 CW700 065000 2 Pressed fitting 1 CW710 003500 3 Pressed fitting 1 CW710 004400 B Leak oil hose Item no Specification Remark Quantity Order no 1 Ear clamp 2 CW500 034200 2 Hydraulic hose L length in mm...

Page 54: ...RADIUS SL PLUS 03 2019 en 54 10 17 Mower Figure 55 Spare parts Mower 22 17 6 13 16 6 8 14 11 18 23 3 12 7 24 9 15 18 27 26 8 9 5 28 28 19 23 24 26 15 21 20 ...

Page 55: ...eep groove ball bearing 2 CW540 028800 19 Conical lubricating nipple 1 CW570 000400 20 Hydraulic motor 1 CW750 004100 for 20 Seal kit for hydraulic motor OT200 1 CW780 030700 21 Washer 2 012513 22 Cylinder head screw 4 091208025 23 Cylinder head screw 6 091210025 24 Hexagon head screw 6 098510 25 Hexagon nut 2 098512 26 Hexagon nut 2 098518 27 Clamping sleeve 1 148108036 28 Blind rivet 2 733703006...

Page 56: ...eturn oil hose C Leak oil hose Figure 57 Spare parts Hydraulic hoses Mower 1 sided A B oil return C flow direction pressure side flow direction oil flow direction with mower running oil flow direction with mower retardation AA 15 16 1 11 2 3 4 17 18 18 13 10 5 6 6 7 8 9 10 12 14 13 19 AA ...

Page 57: ...ing T fitting 1 CW730 066200 16 Wear slug 1 CW730 090600 17 Swiveling screw connection 1 CW730 098000 18 Pump connection not included in complete part 2 CW750 015700 19 Check valve 1 CW730 026000 A Pressure hose Item no Specification Remark Quantity Order no 1 Hydraulic hose L length in mm 1 CW700 001300 2 Pressed fitting 2 CW710 004200 B return oil hose Item no Specification Remark Quantity Order...

Page 58: ...e 58 Spare parts Hydraulic hoses Mower 2 sided oil return oil return pressure side pressure side flow direction flow direction B A A C C AA 15 1 C 16 17 13 17 11 2 5 6 7 12 14 8 18 10 11 13 17 C 16 13 13 9 11 oil flow direction with mower retardation flow direction 10 8 11 6 4 3 3 18 oil flow direction with mower retardation AA ...

Page 59: ...crew connection 1 CW730 066200 16 Pump connection 2 CW730 098000 17 L Fitting with seal not included in complete part 4 CW750 015700 18 Check valve 2 CW760 026000 19 Cable tie not shown 5 CW830 063300 A Pressure Bridge hose Item no Specification Remark Quantity Order no 1 Hydraulic hose L length in mm 1 CW700 001300 2 Pressed fitting 2 CW710 004200 B Return oil hose Item no Specification Remark Qu...

Page 60: ...ort 1 CL919 122000 3 Support 1 CL926 923000 4 Oval head screw 4 CW500 010700 5 Lock washer 4 CW520 002800 6 Lock washer 1 CW520 003100 7 Ball bearing 2 CW540 026500 8 Plow disk Ø300 mm 11 8 indented 1 CW650 015800 alternatively Plow disk Ø300 mm 11 8 plain CW650 015400 9 Gasket 2 CW780 030000 10 Circlip ring 1 047135 11 Circlip ring 2 047272025 12 Hexagon head screw 1 093116080 13 Hexagon nut 4 09...

Page 61: ...n CC926 920000 1 Bowed leg 1 CB926 920100 1 1 Serrated disc ø 65 mm 2 5 for welding available separately CW902 002300 2 Support 1 CB926 920200 3 Lock washer 5 CW520 002900 4 Retaining washer 1 CW520 009900 5 Bearing unit 1 CW540 047900 6 Disk 350 mm 13 8 indented 1 CW650 019300 alternatively Disk 350 mm 13 8 plain CW650 019500 7 Hexagon head screw 1 096016065 8 Hexagon head screw 5 096112020 9 Hex...

Page 62: ...C919 632000 3 Spacer disk 2 CC919 130001 4 Hub support complete 1 CA919 123000 4 1 Hub 1 CA919 123001 4 2 Bolt 1 CA919 123002 4 3 Seal 1 CA919 123003 4 4 Dust protection cover 1 CW004 002400 4 5 Deep groove ball bearing 2 CW540 042700 4 6 Circlip ring 1 047247 4 7 Hexagon nut 1 093620015 5 Lock washer 2 CW520 004000 6 Slide bushing 2 CW550 001600 7 Conical lubricating nipple 1 CW570 000100 8 Colte...

Page 63: ...A919 641100 2 Leg rhs 1 CL940 160001 2 Leg lhs 1 CL940 170001 3 Offset share rhs 1 CW650 008800 3 Offset share lhs 1 CW650 008900 4 Countersunk screw with nut 3 06081002504s 5 Hexagon head screw 2 093312035 6 Hexagon nut 2 093412 7 Washer 2 012513 8 Hexagon nut 3 093410 9 Additional part for attachment on plows Mounting clamp complete CA952 110000 9 1 Clamp strap 2 CW030 000700 9 2 Hexagon head sc...

Page 64: ...ount rhs from June 2014 1 CI866 362200 1 Mount lhs from June 2014 1 CI866 372200 2 Support rhs 1 CC866 362100 2 Support lhs 1 CC866 372100 3 Bolt 1 CC866 362001 4 Pin 2 CW003 004900 5 Lock washer 2 CW520 003400 6 Upper link complete 1 CW560 000700 7 Split pin 2 009440036 8 Hexagon nut 2 093422015 9 Hexagon nut 1 093624 10 Washer 2 144022 11 Clamping sleeve 2 148106036 Note As an alternative to ite...

Page 65: ...2500 mm 98 4 2 CW700 023000 6 Angular fitting adjustable 6 CW730 010400 7 Check valve double Complete incl items 7 1 7 2 7 3 1 CW760 056300 7 1 Banjo fitting w union nut cutting ring Included in item no 7 2 CW770 001301 7 2 Copper washer Included in item no 7 4 CW780 000400 7 3 Hollow screw Included in item no 7 2 CW730 030500 8 Split pin 2 009440036 9 Washer 2 144020 10 Coupling plug SVK standard...

Page 66: ... CA895 402000 1 Straight screw socket M22x1 5 1 CW011 220500 2 Coupling plug 2 CW720 000200 3 Coupling plug 1 CW720 000300 4 Coupling plug 1 CW720 000400 5 Quick coupling sleeve 1 CW720 003700 6 Coupling sleeve 1 CW720 004200 7 Dust cover for coupling plug 4 CW720 006000 8 Dust cover for coupling sleeve Ø30 2 CW720 007900 9 Angular fitting 1 CW730 004900 10 Union nut 1 CW730 012000 11 Ferrule 1 CW...

Page 67: ...y Order no 1 Hydraulic hose L length in mm 1 CW700 065000 2 Pressed fitting 2 CW710 004400 C Bridge hose Item no Specification Remark Quantity Order no 1 Hydraulic hose L length in mm 1 CW700 001300 2 Pressed fitting 2 CW710 004200 Note When ordering hydraulic hoses for replacement measure the length L including pressed fittings and indicate in mm Conversion aid 1 25 4 mm 1 2 3 L length in mm incl...

Page 68: ...e hose must be pressed at this connection see 10 4 items 6 7 and 22 The hydraulic hose B is also connected to the RADIUS itself see 10 4 item 10 Note When ordering hydraulic hoses for replacement measure the length L including pressed fittings and indicate in mm Conversion aid 1 25 4 mm 3 D 2 5 1 C A 6 7 C B B 1 3 1 2 1 1 1 4 1 3 1 4 A Pressure hose B Pressure hose RADIUS C Return oil hose RADIUS ...

Page 69: ... flat e g for Holder CW720 005300 5 Dust cover for coupling plug SVK standard 1 CW720 005900 CW720 006000 Dust cover for coupling sleeve SVK e g for Fendt CW720 007900 Dust cover for coupling plug flat e g for Holder CW720 005200 6 Straight screw socket 1 CW730 008600 7 Straight screw socket 2 CW730 008800 8 Mounting bar for flow divider complete items no 8 1 8 5 1 CB856 085000 8 1 Fastening secti...

Page 70: ...2 CW710 003800 C Return oil hose RADIUS 2x Item no Specification Remark Quantity Order no 1 Hydraulic hose 2200 mm 86 6 L length in mm 1 CW700 001700 2 Threaded hose stem 1 CW011 620800 3 Clip 1 eye 2 CW500 034100 D Return oil hose Item no Specification Remark Quantity Order no 1 Hydraulic hose 2200 mm 86 6 L length in mm 1 CW700 002100 2 Threaded hose stem 2 CW011 620100 3 Clip 1 eye 2 CW500 0340...

Page 71: ...pare parts Retrofit kit manometer Item no Specification Remark Quantity Order no 1 Straight connection 1 CW730 009000 2 L Fitting with seal 1 CW730 010300 3 Angular fitting 1 CW730 010400 4 Manometer 0 250 bar 3626 psi 1 CW740 063300 5 Manometer connection 1 CW740 063400 Note The Retrofit Kit Manometer CA895 391500 is exclusively to be used in conjunction with the Pressure Relief Valve CW760 01160...

Page 72: ...S itself The hose must be pressed at this connection see 10 4 items 6 7 and 22 The hydraulic hose CW700 033800 item no 5 is also connected to the RADIUS itself see 10 4 item 10 Note When ordering hydraulic hoses for replacement measure the length L including pressed fittings and indicate in mm Conversion aid 1 25 4 mm 6 8 7 8 9 14 13 4 7 4 5 B 14 11 4 1 2 12 A 1 5 9 3 2 4 8 4 3 4 2 4 6 4 6 3 1 15 ...

Page 73: ...raulic hose 2000 mm 78 7 1 CW700 038800 6 Hydraulikschlauch 1700 mm 66 9 1 CW700 023900 7 Coupling plug 1 CW720 000200 8 Dust cover 2 CW720 005900 9 Straight screw socket 6 CW730 008800 10 Cable tie black not shown 3 CW830 063300 11 Hexagon head screw 2 093106070 12 Hexagon head screw 1 093312020 13 Hexagon nut 2 098506 14 Washer 4 144006 15 Coupling plug 1 CW720 001000 A Return oil hose RADIUS It...

Page 74: ...Note The connection marked is located on the RADIUS itself The hose must be pressed at this connection see 10 4 items 6 7 and 22 The hydraulic hose B is also connected to the RADIUS itself see 10 4 item 10 4 2 12 12 46 3 11 2 C B 13 4 1 11 D 5 8 5 6 5 1 5 2 11 5 7 5 5 5 4 5 3 1 4 1 5 A 9 6 7 8 1 2 1 3 1 1 10 A Pressure hose B Pressure hose RADIUS C Return oil hose RADIUS D Return oil hose ...

Page 75: ... CW830 033900 5 7 Plug 3 pin 1 CW830 044200 5 8 Valve connector incl cable 4000 mm 157 5 2 CW830 099900 6 Coupling plug 1 CW720 000200 7 Coupling plug 1 CW720 001000 8 Dust cover 1 CW720 005900 9 Dust cover 1 CW720 006000 10 Straight screw socket 2 CW730 008600 11 Straight screw socket 7 CW730 008800 12 Screw in fitting 6 CW730 031700 13 Electrovalve 4 2 ways 2 CW760 010900 14 Cable tie black not ...

Page 76: ...turn oil hose RADIUS 2x Item no Specification Remark Quantity Order no 1 Hydraulic hose 4400 mm 173 2 L length in mm 1 CW700 001700 2 Threaded hose stem 1 CW011 620800 3 Clip 1 eye 2 CW500 034100 D Return oil hose Item no Specification Remark Quantity Order no 1 Hydraulic hose 2200 mm 86 6 L length in mm 1 CW700 002100 2 Threaded hose stem 1 CW011 620100 3 Threaded hose stem 1 CW011 620900 4 Clip ...

Page 77: ... Pipe bend 1 CC845 463202 2 Screw in fitting from 2018 with nut and ferrule 1 CW730 031800 3 Union nut 1 CW011 600600 4 Straight screw socket with nut and ferrule 2 CW730 004900 5 Fitting 1 CW730 008600 6 Angular fitting 1 CW730 010400 7 Union nut 3 CW730 012000 8 Ferrule 6 CW730 012100 9 Straight fitting 1 CW730 015000 10 Adjustable T fitting with nut and ferrule 1 CW730 077100 11 Straight screw ...

Page 78: ... 13 2 gal 1 CD845 463202 Mounting kit complete consisting of items no 2 12 1 CD845 463200 2 Pipe bend 1 CW070 000800 3 Hose stem 1 CW011 600600 4 Angular fitting with nut and ferrule 2 CW730 004900 5 Angular fitting 1 CW730 010400 6 Union nut 3 CW730 012000 7 Ferrule 3 CW730 012100 8 Straight fitting 2 CW730 014800 9 Double nut 1 CW730 034000 10 Adjustable T fitting with nut and ferrule 1 CW730 07...

Page 79: ...er no Mounting kit B quantity disconnectable for flow divider 0 25 l 6 6 gal and 0 50 l 13 2 gal complete CD845 463300 1 Angular fitting 90 2 CW730 004900 2 Straight fitting 2 CW730 014800 3 Double nut 1 CW730 034000 4 Straight fitting 1 CW730 034200 5 Adjustable T fitting 1 CW730 077100 6 Straight screw socket 2 CW730 079200 Note Mounting on flow divider CD845 463201 0 25 l 6 6 gal or CD845 46320...

Page 80: ...eve SVK e g for Fendt CW720 003600 Coupling plug flat e g for Holder CW720 000700 2 Coupling plug SVK standard CW720 001000 Coupling sleeve SVK e g for Fendt CW720 000600 Coupling plug flat e g for Holder CW720 004200 3 Dust cover for coupling plug SVK standard CW720 005900 CW720 000600 Dust cover for coupling sleeve SVK e g for Fendt CW720 007900 Dust cover for coupling plug flat e g for Holder p...

Page 81: ...o 1 Hydraulic hose L length in mm 1 CW700 001700 2 Threaded hose stem 1 CW011 620700 3 Clip 1 eye 2 CW500 034000 Note When ordering hydraulic hoses for replacement measure the length L including pressed fittings and indicate in mm Conversion aid 1 25 4 mm Note When ordering the hydraulic hoses pay attention to the different lengths to the right and left basic unit L length in mm incl pressed fitti...

Page 82: ...000 2 Flow divider Return oil manifold for details see 10 28 3 CA895 381000 3 Coupling plug SVK 1 CW720 000200 4 Coupling plug SVK 1 CW720 001000 5 Dust cover for coupling plug SVK 1 CW720 005900 CW720 006000 6 Dust cover 1 CW720 006000 7 Straight screw socket 3 CW730 008600 8 Straight screw socket 6 CW730 008800 Note The connection marked is located on the RADIUS itself The hose must be pressed a...

Page 83: ... Threaded hose stem 1 CW011 620800 3 Clip 1 eye 2 CW500 034000 D Return oil hose Item no Specification Remark Quantity Order no 1 Hydraulic hose L length in mm 1 CW700 002100 2 Threaded hose stem 2 CW011 620100 3 Clip 1 eye 2 CW500 034000 E Return oil hose connection Item no Specification Remark Quantity Order no 1 Hydraulic hose L length in mm 1 CW700 002100 2 Threaded hose stem 1 CW011 620100 3 ...

Page 84: ... setting position 22 Figure 28 Stop block mounted 23 Figure 29 Stop block 23 Figure 30 Stop block in 45 setting 23 Figure 31 Adjusting the spring tension 24 Figure 32 Lowest preload 24 Figure 33 Attachment point 25 Figure 34 Replacement of control valve seal 28 Figure 35 Lubrication schedule cylinder 29 Figure 36 Lubrication schedule sensor unit 29 Figure 37 Tightening torque table 31 Figure 38 Sp...

Page 85: ... Bridge hose 1 sided operation with 2 sided hydraulic equipment disconnectable 71 Figure 68 Spare parts Retrofit kit manometer 71 Figure 69 Spare parts Override valve electromagnetic 1 sided without pressure relief valve 72 Figure 70 Spare parts Override valve electromagnetic 2 sided with pressure relief valve 74 Figure 71 Spare parts Constant flow divider adjustable 1 25 l 0 25 6 60 gal 77 Figure...

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Clemens Technologies CL861.000000 right, Operating Manual

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