Cleco 35 Series Operation & Service Manual Download

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Operation & Service Manual

823009

2/01

35 Series Solenoid Controlled
Nutrunners

Lever

Transducer:

Vision (Lights)

Solenoid Controlled:

Vision (Lights) Positive

Options:

Handle:

Nutrunner:

Series:

T XX

Built-in Socket

Ext. Housing

Gear Train Designation:

15D

30D

15˚

30˚

(Specify Size)

Threaded Spindle

Output Drive:

Angle Terminations:

5
7

10
20

.25 Magnetic

1/4"

3/8"

NORTH AMERICA

EUROPE

P.O. Box 1410
Lexington, SC 29071

Postfach 30
D-73461 Westhausen

Summary of Contents for 35 Series

Page 1: ...sion Lights Positive VP Options Handle 35 Nutrunner 35 Series N C T XX L 20 Built in Socket S Ext Housing E Gear Train Designation 15D 30D 15 30 Specify Size Threaded Spindle T Output Drive Angle Terminations M K 5 7 10 20 E XX 4 25 Magnetic M 1 4 3 8 2 3 NORTH AMERICA EUROPE P O Box 1410 Lexington SC 29071 Postfach 30 D 73461 Westhausen ...

Page 2: ...ing or working near this tool WARNING Impact resistant eye protection must be worn while operating or working near this tool When using right angle nutrunners be sure the throttle is posi tioned relative to the angle head so that the throttle will not become wedged against an adjacent object in the ON position due to torque reaction The angle head may be repositioned with respect to the lever to a...

Page 3: ...er each period of operation exercise to increase blood circu lation Keep tool well maintained and replace worn parts Work gloves with vibration reducing liners and wrist supports are available from some manufacturers of industrial work gloves Tool wraps and grips are also available from a number of different manufacturers These gloves wraps and wrist supports are de signed to reduce and moderate t...

Page 4: ...t every acceptable safety practice is offered herein or that abnormal or unusual circumstances may not warrant or require additional procedures Your work may require additional specific safety procedures Follow these procedures as required by your company Warning Labels The warning labels found on these tools are an essential part of this product Labels should not be removed Labels should be check...

Page 5: ...teaspoonful of 10W ma chine oil should be poured into the tool s air inlet before connecting the hose to the tool LUBRICATION An automatic in line filter lubricator is recommended as it increases tool life and keeps the tool in sustained opera tion Thein linelubricatorshouldberegularlycheckedand filled with a good grade of 10W machine oil Proper adjustment of the in line lubricator is performed by...

Page 6: ...3353 very carefully to prevent damaging the wiring Unscrew left hand threads transducer housing and lift carefully feeding the wiring through the hole in the backhead To remove motor assembly tap backhead lightly on a soft surface K RIGHT ANGLE HEAD DISASSEMBLY To disassemble the right angle head unscrew the spindle bearing cap This will permit the removal of the spindle assem bly The pinion beari...

Page 7: ...nd threads the bearing cap No 864396 Use bearing spacer No 869050 to press the pinion needle bearing No 863360 press on the bearing s stamped end in the head Install ball bearing No 847846 and bearing retainer No 863564 in the head and tighten retainer securely using the 5 8 hex nut and 5 8 deep socket 15 30 ANGLE HEAD REASSEMBLY Install a pinion needle bearing No 847746 on the pinion and press pr...

Page 8: ... 015 020 as shown A new plunger pin should be spaced as shown however a previously used plunger pin must be pressed to this dimension 2 Assemble the solenoid components as shown Solenoid retainer must be torqued to 10 to 12 ft lbs using 242 Loctite Note Overtightening may damage solenoid body Undertightening may result in air leakage that may affect operation 3 Connect tool to air supply Air suppl...

Page 9: ...sed Continue to turn adjustment screw clockwise Note Do not exceed 76 in lbs torque ADJUSTMENT SCREW 5 64 HEX WRENCH SOLENOID SEAT VALVE PLUNGER 6 While keeping throttle lever fully depressed and using the 5 64 hex wrench turn adjustment screw counterclockwise until motor stops At this point rotate the screw an additional 1 2 turn counterclockwise 7 Connect tool electronics Tool should now shut of...

Page 10: ...he torque monitor used The following is an example of a 35 series right angle tool and a torque monitor with a 110 000ohm calibration resistor The values are FS 37 7 ft lbs Rbr 700ohm Vo 002 Rcal 110 000ohm 700ohm 1 1 FS X X 79 3 2 110 000ohm 700ohm 002 2 Calibration Value 37 7 793 29 9 ft lbs Calculated calibration value should be doubled if a torque monitor designed for use with a 350ohm bridge ...

Page 11: ...MON U GREEN LED SIGNAL V RED LED SIGNAL RED RED SOLENOID CAMBION CONNECTORS BLACK BLACK ARMOR CABLE 35 40 SOLENOID CONTROL TOOL WIRING DIAGRAM S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED COMMON GREEN LED RED LED TOOL RECEPTACLE CABLE CONNECTORS 24V COMMON R R R 203349 POSITIVE COMMON PC BOARD INDICATOR LIGHT WIRING DIAGRAMS S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED COMMON GREEN LED...

Page 12: ...ndle incl 844013 844016 844014 1 4 Sq Dr Spindle incl 202987 847853 202986 10mm Flush Socket Spindle 13mm Flush Socket Spindle 15mm Flush Socket Spindle 1 2 Flush Socket Spindle 9 16 Flush Socket Spindle PART NO PART NO NAME OF PART NAME OF PART QTY QTY 201004 201005 201006 201007 201008 202195 202196 202197 202198 202199 202200 202201 202266 202267 202268 202298 202299 202300 202301 202302 1 1 1 ...

Page 13: ...all Grease Fitting Lock Pin Spring O Ring 1 2 x 5 8 Pinion Ball Bearing Pinion Needle Bearing Pinion Bearing Retainer Head Positioning Shim 008 Driven Gear Spindle Bearing Cap Head Positioning Shim 004 Lock Pin Retainer Plug Socket Lock Pin 3 8 Sq Dr Spindle incl 847219 867641 867642 Angle Head Adapter Right Angle Head incl 843589 Pinion Bearing Spacer 3 8 24 Threaded Spindle Spindle Needle Bearin...

Page 14: ...1 847746 Pinion Needle Bearing 2 847747 Gear Spacer 005 PART NO NAME OF PART QTY PARTS LIST 15 ANGLE HEAD Number of spacers required is variable The complete D model angle head can be purchased as a subassembly specify socket gear size when ordering using the following part number 15 201000 15 ANGLE HEAD 864751 847747 847095 812164 864201 864202 864264 L 842980 SOCKET GEAR Hex Size Part No 5 16 20...

Page 15: ...w 1 847746 Pinion Needle Bearing 2 847747 Gear Spacer 005 PART NO NAME OF PART QTY PARTS LIST 30 ANGLE HEAD Number of spacers required is variable The complete D model angle head can be purchased as a subassembly specify socket gear size when ordering using the following part number 30 201001 30 ANGLE HEAD 864751 847747 847095 812164 864202 864264 L 842980 SOCKET GEAR Hex Size Part No 5 16 202129 ...

Page 16: ... 1st Red Gear 15T incl 867925 10 2nd Red Gear 15T 10 1st Red Spider incl 884125 10 2nd Red Spider incl 832128 5 7 20 1st Red Gear Bearing 5 7 20 1st Red Gear Pin 10 1st Red Gear Bushing 5 1st Red Gear 19T incl 867921 5 1st Red Spider incl 867922 7 1st Red Gear 17T incl 867921 10 Pinion Spacer 7 1st Red Spider incl 867922 10 1st Red Gear Pin 1 1 1 1 1 1 1 3 3 1 1 3 3 1 1 1 3 1 1 3 3 1 1 3 3 3 3 1 3...

Page 17: ...R 847609 869788 812165 619377 202719 203124 203131 202718 203116 5 10 20 6T 203117 7 9T Name of Part Front Bearing Plate Rear Bearing Plate Drive Shaft 5 7 20 6T Drive Shaft 7 9T Cylinder Rotor Front Ball Bearing Cylinder Pin Rear Ball Bearing Rotor Blades Qty 1 1 1 1 1 1 1 1 1 5 PARTS LIST 35 SOLENOID NUTRUNNER MOTOR ASSEMBLIES ...

Page 18: ... Parts included in light kit 201409 203353 844306 203036 864665 864665 843518 843518 847282 203055 Neg Com 203349 Pos Com 203057 203056 203357 863241 203369 203363 203365 203368 203367 844265 203366 202410 867877 203358 847426 203418 844306 203362 844060 844307 832207 203361 844307 203359 203360 203354 869171 203355 203356 844111 203450 202885 847445 202701 202720 812165 847426 864271 203366 20336...

Page 19: ...19 NOTES ...

Page 20: ...20 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013 ...

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Cleco 35 Series, Operation & Service Manual

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