ClearSpan Storage Master SolarGuard PB00230R4 Manual Download

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ClearSpan™ Storage Master SolarGuard™

42' Wide

Length of the above shelter may differ from your shelter.

Use these instructions for the following building:

PB00230R4 (42' W x 17' 3" H x 48' L)
PB00232R4 (42' W x 17' 3" H x 60' L)
PB00234R4 (42' W x 17' 3" H x 72' L)
PB00236R4 (42' W x 17' 3" H x 96' L)

Summary of Contents for Storage Master SolarGuard PB00230R4

Page 1: ...r shelter Use these instructions for the following building PB00230R4 42 W x 17 3 H x 48 L PB00232R4 42 W x 17 3 H x 60 L PB00234R4 42 W x 17 3 H x 72 L PB00236R4 42 W x 17 3 H x 96 L 2006 ClearSpan All rights reserved Reproduction prohibited without written permission Revised February 2006g ...

Page 2: ...ilation Provide proper ingress and egress to prevent entrapment Required Tools The following list identifies the tools needed to assemble the building Additional tools and supports may be needed depending on the structure location and application Tape measure or measuring device Marker to mark locations Electric drill and driver Battery powered drivers work best Metal cutting saw or tool to cut ca...

Page 3: ...ete blocks pressure treated wood posts or poured footings are all acceptable when properly used Drainage Water draining off the structure and from areas surrounding the site must drain away from the site to prevent damage to the site the structure and contents of the structure ATTENTION The individuals assembling this structure are responsible for designing and furnishing all temporary bracing sho...

Page 4: ... 42R3501D PIPE 3 50 DRILLED RAFTER POSITION 1 42R3502 PIPE 3 50 RAFTER POSITION 3 42R3501 PIPE 3 50 RAFTER POSITION 2 105118 4 STRUT 105242 3 50 PIPE FITTING W BASE See diagram on next page 105350 PURLIN CONNECTION BRACKET 105353 3 STRUT 3 rafter spacing only 105350 Bracket X s represent length needed to reach the end of the building Visit www ClearSpan com for additional products and customer ass...

Page 5: ...r Use the following diagram and information when assembling each rafter foot FAG355 HEX CAP 3 8 X 1 104188 1 2 x 5 1 2 HEX CAP BOLT 105370 1 2 x 4 1 2 HEX CAP BOLT LJ7510 DUCT TAPE Rafter Foot Assembly 105092 Pipe 105371 Carriage Bolt 105241 Base FAMA40 Lock Washer FALB08B Nut ATTENTION Assemble as shown but do not tighten the mounting bolt at this time Visit www ClearSpan com for additional produ...

Page 6: ...me End Rafter Rafter A End Rafter Rafter A Purlin Purlin Customer Supplied Baseboard Interior Rafters Rafter B Cable Assemblies Customer Supplied Baseboard Frame End View Purlin Locations Visit www ClearSpan com for additional products and customer assistance 5 of 36 ...

Page 7: ...iagram above shows the 4 on center rafter spacing Center to Center Rafter Width 42 Center to Center Purlin Custom Supplied Baseboard End View of Rafter Visit www ClearSpan com for additional products and customer assistance 6 of 36 ...

Page 8: ...center of the rafter legs 2 String a line at least as long as the building from the first stake at 90 NOTE A transit can be used to ensure an accurate 90 angle or the 3 4 5 rule can be used See the diagram below Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring the position of the building and placing a stake at all corners string a line be...

Page 9: ...to the bottom of the rafter and secure with 1 one x 5 bolt and a single Purlin Connection Bracket in hole furthest from foot base In hole closest to foot base secure foot to rafter using x 4 bolt Figure 3 4 Repeat Step 3 for the remaining rafter foot 5 Repeat the above steps to assemble a second Rafter A ATTENTION Install all brackets and bolts so they do not interfere with the installation of the...

Page 10: ...h 1 one x 5 bolt and two 2 purlin connection brackets in hole furthest from foot base In hole closest to foot base secure foot to rafter using x 4 bolt Figure 6 4 Repeat Step 3 for the remaining rafter foot 5 Complete this entire procedure to assemble remaining interior rafters Rafter B ATTENTION Install all brackets and bolts so they do not interfere with the installation of the main cover To pro...

Page 11: ...rope cable or some other form of bracing to hold the rafter in position Use a level or other leveling device to plumb the end rafter NOTE Plumbing the end rafter at this stage assists in placing the remaining rafters 2 Secure the rafter feet to the site or customer supplied baseboards to prevent the rafter from shifting NOTE The use of a baseboard beneath the feet of the rafters is strongly recomm...

Page 12: ...eat the process for the remaining interior rafters for the length of your building Align the rafter feet with the lines previously marked on the site if that method was used 5 After all interior rafters are in place and secure install the final end rafter Rafter A 6 With all rafters in place read the MUST READ document to anchor the frame You must anchor the assembled frame before continuing 7 Aft...

Page 13: ... suitable length has been cut Make the necessary length adjustment if needed 2 Place one cable thimble approximately 12 from the end of a cable section and wrap the cable around the thimble as shown in the above figure 3 Grasp both sections of the cable near the thimble and position one cable clamp one inch away from the thimble as shown above NOTE The clamp must be positioned on the cable with it...

Page 14: ...n 11 Repeat the above procedure for all remaining cable assemblies Cable Placement The diagram and figures below identify the placement and proper way to attach the cable assemblies to the building Cable Placement Diagram To protect the cables position thimbles as shown in the diagrams View above is from inside the shelter Customer Supplied Baseboard Visit www ClearSpan com for additional products...

Page 15: ...g the ratchets for the main cover Install the Ratchets for the Main Cover The side ratchets are attached to the legs of select rafters on the outside of the rafter leg Complete the following steps to position and secure the ratchets to the rafter legs NOTE The four 4 QH1061 ratchets used to secure the bonnet of the main cover are attached to the bottom frame tube of the end wall after the end wall...

Page 16: ... rafter as shown above The main point is to space the ratchets as evenly as possible so you can stretch and secure the main cover See the example below Frame shown may be shorter than your frame 3 After all side ratchets are installed continue with the end wall and panel installation procedures Location of QH1065 Ratchets along one side of a frame assembly Customer Supplied Baseboard Visit www Cle...

Page 17: ...ons of the vertical frame members for the door framing 3 Dig a 12 diameter hole at the locations found in previous step to a depth that is below the geographic frost line 4 Assemble the vertical doorframe members and attach the upper ends to the end rafter ATTENTION Cut each tube to a length that will allow the bottom end to extend into the ground anchor holes so they can be cemented in place 5 Af...

Page 18: ...e and connectors assemble the remainder of the end wall 2 Consult the Exploded End Frame Diagram to properly position and connect the brackets NOTE The end wall framing on either side of the large door opening is the same 3 Repeat the steps to assemble the end wall framing for the remaining end of the building 4 Attach the ends of the bottom end wall frame tube as shown in the following diagram 5 ...

Page 19: ... panel to the end wall and secure to the end rafter using the D Rings and strapping NOTE Pull the top edge of the end panel to within 6 of the rafter Approximately 1 to 2 feet of the end panel material will remain at and run along the base of the end wall In a later step this can be wrapped under the bottom tube of the end wall frame or remain as a skirt to direct water away from the shelter The e...

Page 20: ... the black strap at the top of the end panel Top of end panel must remain as close to the rafter as possible NOTE Verify that the lower end of the panel remains on the ground as the top is tightened If the panel begins to lift off the ground loosen the top evenly along the radius of the rafter In a later step the end panel is stretched from the bottom to pull the panel tight and into position usin...

Page 21: ...eated Cuts 1 2 and 3 trim each flap so that 12 of end panel material remains around the door opening These 12 flaps are wrapped around the door framing and secured to the inside of the doorframe after installing the end panel conduit 5 Continue with the End Panel Conduit Installation steps that follow Ground Level Example Door Opening Can be used on any size door Horizontal Doorframe Tube Vertical...

Page 22: ...he end panel 3 Insert the assembled conduit into the end panel horizontal pocket 4 Locate six QH1061 ratchets space them evenly on the inside bottom frame tube of the end wall and attach these to the frame tube using Tek screws NOTE For end walls with door openings attach the ratchets in locations that will best secure and stretch the end panel This may or may not be evenly spaced 5 Once the ratch...

Page 23: ... end panel Cut only the conduit pocket 3 Beginning at the bottom of the conduit pocket take the 1 black strap and weave the strap through the slit around the PVC conduit and around the closest vertical end wall frame member that is not part of the doorframe Frame shown above is different from your frame End panel is attached in a similar manner however 4 Move to the next slit and repeat the proces...

Page 24: ...end panel to the inside or backside of the doorframe tubes Some doors kits use this surface for tracks and brackets 13 After securing the end panel around the doorframes install the door or doors according to the instructions included with those components NOTE If desired and depending on the application the bottom portion of the end panel can be pulled under the bottom end wall frame tube and sec...

Page 25: ...n cover with the strapping and align the ends with the front and back of the frame assembly Frame shown is to illustrate the location of the cover during installation 3 Slide one of the 1 66 cover conduits into the hem opening and repeat this step using the other 1 66 cover conduit and the remaining hem opening Remember to secure the conduit joints with a Tek screw and to tape the joint with duct ...

Page 26: ... not leave the cover unattended if it has not been properly secured The ropes can be used to temporarily keep the cover from blowing off the frame 8 Along the sides lift the main cover skirt locate the QH1065 ratchets attached to the rafters and make a slit in the cover conduit sleeve at these locations NOTE If ropes were used at these locations when the main cover was pulled in place a slit may a...

Page 27: ...n cover in position on the frame locate the pocket for the PVC conduit near the end of the main cover and insert one length of the PVC pipe smooth end first 2 Select another piece of PVC feed it into the pocket of the main cover and into the bell end of the first piece of PVC Use duct tape or PVC glue not provided to secure each PVC joint 3 Continue feeding the PVC conduit into the cover pocket in...

Page 28: ...similar however 7 Repeat the steps to lace the strap for the remaining end of the main cover NOTE When fully laced the PVC conduit should be even and run parallel with the rafter at both ends of the building End Rafter PVC Conduit Main Cover Conduit Pocket Slide the PVC Conduit into the main cover pocket Cover and frame shown differ from the actual frame The installation steps are the same however...

Page 29: ...d rafter and tuck the end panel flap over the top of the end rafter at both ends The end panel is tucked between the rafter and the main cover NOTE This flap can be secured in place by using Tek screws and neo bonded washers Attach the screws to the backside of the end rafter so it does not touch the main cover 14 Move to the side QH1065 ratchets and tighten and stretch the main cover TIP For easi...

Page 30: ...he shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover that could cause damage If the shelter is moved inspect all parts and connections before using Depending on the contents construction of the shel...

Page 31: ...Storage Master SolarGuard All Frame Diagrams End Wall Frame is not shown PB00230R4 42 W x 48 L Visit www ClearSpan com for additional products and customer assistance 30 of 36 ...

Page 32: ...PB00232R4 42 W x 60 L Visit www ClearSpan com for additional products and customer assistance 31 of 36 ...

Page 33: ...PB00234R4 42 W x 72 L Visit www ClearSpan com for additional products and customer assistance 32 of 36 ...

Page 34: ...PB00236R4 42 W x 96 L Visit www ClearSpan com for additional products and customer assistance 33 of 36 ...

Page 35: ... 00 36 50 Walk in Door 80 50 A1 QH1330 bracket A2 104624 connector A3 1 75 sq tube connector A4 105243 4 plate A5 105351 4 bracket All connections and dimensions are identical on both sides 4 Tubing used for door framing DETAIL A4 SCALE 1 10 DETAIL A5 SCALE 1 20 Visit www ClearSpan com for additional products and customer assistance 34 of 36 ...

Page 36: ...nd Level 1 75 x 1 75 Square tube connector 105347 105351 104624 Use the 105348 5 Carriage Bolts for all brackets and plates for the 4 x 4 tubes 105348 Carriage Bolts Visit www ClearSpan com for additional products and customer assistance 35 of 36 ...

Page 37: ...re attached in the opening Use QH1330 brackets to install the frame members These frame members can be removed if a door is installed later The conduit in the center vertical pocket of the end panel is secured to the vertical frame tube Visit www ClearSpan com for additional products and customer assistance 36 of 36 ...

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