ClearSpan PB03000R5 Manual Download

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CLEARSPAN

™

GARAGES

Revision date: 09.14.10

is prohibited without permission.

STK#

DIMENSIONS

PB03000R5 12' W x 20' L

PB03002R5 12' W x 25' L

PB03004R5 12' W x 30' L

ClearSpan

™

Storage Master Elite Garage

Photo may show a different but similar model.

Summary of Contents for PB03000R5

Page 1: ...2010 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB03000R5 12 W x 20 L PB03002R5 12 W x 25 L PB03004R5 12 W x 30 L ClearSpan Storage Master Elite Garage Photo may show a different but similar model ...

Page 2: ...owing suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the building Do not position the shelter where larg...

Page 3: ...particular shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured In most instances 3 way...

Page 4: ...ll parts listed on the Bill of Materials Spec Sheets are present If anything is missing or you have questions consult the Pictorial Parts Guide and all shelter diagrams for clarification or contact Customer Service NOTE At this time you do not need to open the plastic bags containing the fasteners if used ANCHORING INSTRUCTIONS Prior to assembling this shelter please read the MUST READ document in...

Page 5: ...tify the different parts Some parts are not shown FA4482B Tek Screw 104627 4 Way Square Tube Fitting 104626 3 Way Square Tube Fitting 100441 Nut Setter 104075 1 75 x 1 75 Square Tube Insert 104624 1 Way Square Tube Fitting w Plate QH1330 Variable Angle Bracket 102921B Neo bonded Galvanized Washer ...

Page 6: ...y Fitting Inside Rafter End Conduit OVERVIEW This section describes assembling your garage For details consult the remainder of these instructions See illustration below to identify main parts of the shelter 1 Locate the required parts for each assembly procedure 2 Assemble and position base rails 3 Assemble rafters and frame 4 Square and anchor the frame 5 Install side and end panels 6 Attach mai...

Page 7: ...s a guide when positioning the frame on the site during assembly SQUARE THE SITE 1 Identify a corner where a building rafter or base rail will be positioned drive in a stake and string a line the exact width of the building and stake in place 2 String a line at least as long as the building from the first stake at 90 NOTE A transit can be used to ensure an accurate 90 angle or the 3 4 5 rule can b...

Page 8: ... Step 1 measure 60 and mark a second line on the base rail 3 Continue marking the base rail in 60 intervals These marks represent the 5 on center rafter positions 4 Center the first square tube fitting 104624 on the first mark and secure it to the top of the base rail using four 4 Tek screws as shown below 5 Center a square tube fitting 104624 on each remaining mark and secure the fitting to the r...

Page 9: ...e tube fittings 104626 positioned between the leg tubes and the center tube 1 Select the tubes needed to assemble the rafter and place these on the ground as shown 2 Insert the 3 way square tube fittings 104626 into the rafter pipes as shown below and secure them using Tek screws The free end of each 3 way square tube fitting 104626 must face the same direction The free section of the tube fitting...

Page 10: ...e properly spaced on each base rail ATTENTION If the site is not level as recommended you must take the necessary steps to level the site before continuing The frame will not assemble properly without a level site Gather the parts Rafter assemblies base rails and end conduits 58 square tubes S20P058 Tek screws and magnetic nut setter 3 8 x 2 9 16 1 Stand the first end rafter and place the leg pipe...

Page 11: ...inue with the next step 11 Continue to stand place and secure the remaining interior rafters to the base rails 12 Install the remaining end rafter as previously described 13 Once all rafters are set and all purlins are in place and secured remove the temporary bracing and square the assembled frame Diagram may show a different shelter length 12 center to center FRAME ASSEMBLY continued SQUARE THE ...

Page 12: ... anchor the shelter Anchor System for use on concrete Ground Anchor System END CONDUIT ASSEMBLY Gather the parts Pipe 1 315 x 75 swaged 131S075 Pipe 1 315 x 70 plain 131P070 Duct tape Tek screws Complete the following steps 1 Locate the end conduit pipes Each end conduit consists of one 1 75 pipe and one 1 70 pipe Two 2 end conduits are required 2 Assemble an end conduit by connecting one 1 swaged...

Page 13: ...ssors Assembly Procedure 1 While standing inside the shelter start at the peak of the end rafter and pull the solid plain end panel over the top of the rafter so the panel edge is wrapped to the inside of the rafter NOTE Use additional help to pull the end panel in position over the entire rafter It may be helpful to have someone stand on the conduit to keep it on the ground when stretching and at...

Page 14: ...ek screws 6 After installing the first end panel repeat the steps to attach the remaining end panel NOTE The excess end panel material can be removed or folded under and attached to the rafter as described earlier If the excess is removed allow at least six inches 6 to remain beyond the Tek screws If the panel is removed for any reason the extra material is used to pull the panel tight 7 After ins...

Page 15: ...the cover conduit b Insert the swaged end of each pipe into the plain end of another pipe until the conduit is assembled c Secure each pipe joint with a Tek screw 3 Repeat previous step to attach the remaining ratchets to the outside of the base frame tube NOTE Ratchets are evenly spaced long each side of the shelter and directly across from each other on the same rafter assembly Rafters are ident...

Page 16: ...es over the frame and pull the cover into position One person is required at each rope 8 Center the cover front to back and side to side 9 Using the straps in the main cover secure the ends of the main cover to the ratchets attached to the end panel conduit Do not tighten completely at this time 10 Locate the 1 wide black strapping 103620B If the strap was shipped in bulk cut pieces about 3 long I...

Page 17: ...and that all connections and fasteners are tight Do not climb or stand on the shelter at anytime Remove debris and objects that accumulate on the shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or...

Page 18: ...N GARAGES 18 Revision date 09 14 10 QUICK START GUIDE 12 Wide Storage Master Elite Garage 12 2 Height Grid Represents 12 Squares FRONT Sidewall 9 6 12 0 Width Actual frame may differ in length from frame shown ...

Page 19: ...in Connection See Connection Note S20P036 S20P036 Connection Note Purlin connected to end rafters using 104626 tube fitting Purlin connected to mid rafters using 104627 tube fitting Rafters connected to base purlin using 104624 tube fitting 104624 plate 104624 plate Assembled using 104075 Assembled using 104075 131S075 131P070 ...

Page 20: ...r to Center R R R 5 0 On Center Rafter Spacing 8 2 x 2 x 58 SQ Tube S20P124 S20P124 Base Rail Connection 104075 131S075 3 131P0255 1 Cover Conduit Ratchets are attached to outside of the base rail and in line with the rafters labeled with R SIDE PROFILE PB03000R5 ...

Page 21: ...ength Center to Center 10 2 x 2 x 58 SQ Tube 5 0 On Center Rafter Spacing 2 S20P124 S20P060 Base Rail 104075 104075 Cover Conduit Connection Connection 131S075 4 131P0135 1 R R R R Ratchets are attached to outside of the base rail and in line with the rafters labeled with R ...

Page 22: ...ength Center to Center 12 2 x 2 x 58 SQ Tube 5 0 On Center Rafter Spacing 2 S20P124 S20P120 Base Rail 104075 104075 Cover Conduit Connection Connection 131S075 4 131P0735 1 Ratchets are attached to outside of the base rail and in line with the rafters labeled with R R R R R ...

Page 23: ...Rafter Connection View 1 Purlin End Rafter Connection View 2 Purlin Mid Rafter Connection View 3 Plate BASE RAIL RAFTER CONNECTION CONNECTION CONNECTION VIEW 1 PURLIN END RAFTER VIEW 2 PURLIN MID RAFTER VIEW 3 Rafter Base Rail Tek Screw Purlin 12CP20P1 12CP20P3 Tek Screw 4 Way Tube Fitting Purlin 12CP20P1 12CP20P3 3 Way Tube Fitting ...

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