Clayton LPS User Manual Download

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Lithium Power Supply User Manual
Document rev: 01.14
Firmware rev: 02:02:01
Date: 16-11-2016

Lithium Power Supply

Summary of Contents for LPS

Page 1: ...Lithium Power Supply User Manual Document rev 01 14 Firmware rev 02 02 01 Date 16 11 2016 Lithium Power Supply ...

Page 2: ...er Supply Do not discharge a new Lithium Power Supply before it has been fully charged first Charge only within the specified limits Do not mount the Lithium Power Supply upside down or on the sides Check if the Lithium Power Supply has been damaged during transport Do not put Lithium Power Supplies in serial or parallel Dangers involved in case of fire Danger of dust particle explosions Decomposi...

Page 3: ...Lithium Power Supply User Manual Page 3 ...

Page 4: ...ation Use of 230VAC Output 13 6 3 Neutrik connector assembly 230VAC In Out 14 6 4 Use of 12VDC Input 15 6 5 Use of 12VDC Output 16 6 6 Anderson connector assembly 12VDC In Out 16 6 7 Use of starter help extra 17 6 8 Data connector details 18 7 Operations 19 7 1 Power On Off 19 7 2 Icon description 20 7 3 Menu overview 21 7 4 Functionality Menu description 22 7 5 230VAC Output 22 7 6 230VAC Chargin...

Page 5: ...re starting the installation The LPS is designed for indoor household and industrial use 2 1 Transport The Lithium Power Supply is classified as Class 9 hazardous material UN3480 and tested according to UN 38 3 Transport of the Lithium Power Supply must always be in original certified packaging The transport of Lithium Power Supply must only be handled by trained people in accordance to ADR RID an...

Page 6: ...Lithium Power Supply User Manual Page 6 3 LPS1512 100Ah Box Included in the box 1 pcs Manual ...

Page 7: ...ium Power Supply User Manual Page 7 4 pcs M3 screws 4 pcs Anderson SB50 pins 1 pcs Anderson DC Output connector 1 pcs Anderson DC Input connector 1 pcs Neutrik Input connector 1 pcs Neutrik Output connector ...

Page 8: ...ower peak 10sec 2500 Wrms DC Input voltage 12 15 VDC DC Input continuous current 50 A DC Output Voltage 13 2 VDC 9 2 15 VDC DC Output continuous current 60 ADC DC Output Max Impulse current 20 min 70 A 1 min 100 A 10 Sec 150 A Operating temperature Output will be limited below 0 C 20 C 50 C Cooling Forced air fan Self discharge rate per month Sleep mode 3 Operating mode self consumption Only DC Ou...

Page 9: ...Output Protected by 2 x 8A fuse Resetable DC Input Protected by 3 x 40A ATO fuses replaceable DC Output Protected by 3 x 40A ATO fuses replaceable Lithium battery protected by fuse Not replaceable L N relay hazard is hardware protected PE N relay hazard is hardware protected Additional protections 230vac AC Output protections Overload Short circuit 230vac AC Input protections Over Under voltage Fr...

Page 10: ...ENTION Mount the LPS topside up never upside down or on the side ATTENTION The LPS has forced air cooling Make sure air can flow freely around the unit The LPS has four M5 mounting holes in the bottom as shown in figure 1 Figure 1 244 00 386 00 25 00 25 00 194 00 25 00 194 00 303 00 4 x M5 ...

Page 11: ...Lithium Power Supply User Manual Page 11 Figure 2 Figure 3 390 00 250 00 25 244 00 Data Connector 230VAC In 230VAC Out 12VDC Out 12VDC In 244 00 250 00 250 00 244 00 230VAC Out RCD ...

Page 12: ...bly described in section 6 6 6 1 Installation Use of 230VAC Input When connecting the LPS1512 100Ah to a 230VAC source the unit will start up and begin to charge the internal battery Please note that when a 230VAC source is connected the unit will loop the 230VAC directly through to the output sockets enabling 230VAC out Note Always use a RCD protected source to supply the LPS 1512 100Ah from 230V...

Page 13: ...around the LPS separate relays must be used Connections For fixed 230VAC installations from the LPS the Neutrik 230VAC Out on the backside must be used This is to ensure that vibrations will not loosen the connection General function When 230VAC In is connected the 230VAC power will be looped directly through the unit If both 230VAC In and 230VAC Out are running and 230VAC In is subsequently disco...

Page 14: ...Lithium Power Supply User Manual Page 14 6 3 Neutrik connector assembly 230VAC In Out Figure 6 For 230VAC installations 3 core 1mm2 minimum is recommended ...

Page 15: ...Fuses can be purchased at your Clayton Power sales representative For the LPS to charge from the surplus energy from the vehicle the D signal from the generator must be connected to pin 9 of the communications connector This signal insures the LPS is activated and only charges from the vehicle when the engine is running NOTE When the signal in pin 9 of the communications connecter is active high t...

Page 16: ...is included in the LPS Figure 8 6 6 Anderson connector assembly 12VDC In Out When installing the unit make sure to use 16mm2 cables for the DC connections Figure 9 Step 1 Use 16 mm2 cable Maximum length 5m Strip 14 mm Figure 10 Step 2 Insert cable in contact and crimp with tool Step 3 Insert contact in housing push until click 12VDC Load ...

Page 17: ...the starter battery and 12VDC load s is connected according to figure 12 The blue and black wire must be connected to pin 6 in the DB9 communication plug as seen in figure 13 Note The fuse CDR and DB9 communication connector can be purchased at your local Clayton Power sales representative 12VDC Load CDR 12VDC 100Ah fuse Figure 12 ...

Page 18: ...gle Wire Data connection 2 CAN Low For firmware update 3 GND Ground connection for accesories 4 GND 12V HW 2 01 and below Ground connection HW 2 02 and above 12V 500 mA 5 Input 2 Activation of 230VAC inverter 6 Output 1 For jumpstart 7 CAN high For firmware update 8 Output 2 Is active when battery capacity is below 10 9 Input 1 Activates DC charging after 10 seconds The following diagram shows typ...

Page 19: ...or DC Out and press The power menu for choosing 230VAC and or 12VDC can always be accesed by pressing the power button To turn off the unit press the power button and select either Shutdown or the indicators in both AC Out and DC Out Figure 16 Charging When 230VAC or 12VDC input is connected the unit will turn on and start charging The inputs are automatically inactive when no charging source is d...

Page 20: ...le The power bar shows the level of total 230VAC charge power 230VAC Output Shows the status of the 230VAC Output module The power bar shows the level of total 230VAC output power A blinking power bar indicates an overload Battery Shows the current battery capacity in 10 steps When the battery is charging a power symbol is shown If the battery is getting empty a connect to charging source will sho...

Page 21: ...21 7 3 Menu overview Home screen Menu o 230VAC Output Energy Saver No load Energy Saver Threshold o 230VAC Charge Maximum Current o 12VDC Output Jumpstart Shutdown Delay o 12VDC Charge o General Battery Status Temperature Error Codes About ...

Page 22: ...ain menu will be entered Five submenus can be selected Figure 17 7 5 230VAC Output Figure 18 In the 230VAC Output menu it is possible to get details about Current operation status Current output power Current output voltage Current output current Furthermore following settings are possible to set ...

Page 23: ...lable range 00 01 00 10 00 00 Press to exit For deactivating the function set the level below 00 01 00 The time will change to inactive Press to exit Indicated with a countdown on the battery 230VAC Outp ut connection Figure 19 Energy Saver Threshold Power level for defining No load Default 20W Available range 0W 200W Press to exit ...

Page 24: ...ing menu it is possible to get details about Current operation status Current charge power Current charge voltage Current charge current Furthermore following setting is possible to set Maximum Current Maximum current drawn on the 230VAC input Default 10A Available range 1A 10A Press to exit ...

Page 25: ...e If Jumpstart is enabled the unit will provide a 12VDC 50A output on the DC input for 5 minutes The purpose of this function is to charge the start battery of the vehicle Shutdown Delay Shutdown delay for the 12VDC output The 12VDC output This function leaves the 12VDC output enabled for the set time after the unit is shutdown Default inactive Available range 00 01 00 10 00 00 or infinity Press t...

Page 26: ...ser Manual Page 26 7 8 12VDC Charging Figure 22 In the 12VDC Charging menu it is possible to get details about Current operation status Current charge power Current charge voltage Current charge current 7 9 General Figure 23 ...

Page 27: ...ttery voltage Current consumption in Amps Current battery temperature Voltage of Cell 1 Voltage of Cell 2 Voltage of Cell 3 Voltage of Cell 4 Number of charge discharge cycles Temperature Transformer temperature IGBT Module temperature Temperature between Cell 1 and 2 Temperature between Cell 2 and 3 Temperature between Cell 3 and 4 Errors Shows present errors About Shows Serial Number Manufacturi...

Page 28: ...retailer for service E020 E21 Inverter failure Simple Inv Restart to remove failure If a restart does not remove the failure contact your retailer for service E022 Charger failure Simple Chg Restart to remove failure If a restart does not remove the failure contact your retailer for service E030 E040 Missing calibration Critical All Contact your retailer for service E049 DC Communication failure C...

Page 29: ...asurement failure Critical All Contact your retailer for service E103 PSU startup failure Simple Inv Chg Restart to remove failure If a restart does not remove the failure contact your retailer for service E104 PSU short circuit Simple Inv Chg Restart to remove failure If a restart does not remove the failure contact your retailer for service E105 High voltage failure Critical Inv Chg Restart to r...

Page 30: ...d for SOC calculations Shunt and current measurement The current passes through an integrated shunt resistor so the LPS can measure the current to and from the cells and use it for protection and SOC calculation Integrated safety breaker The most important part of the LPS circuit protection is the integrated safety breaker It allows the LPS to cut off all charge and discharge currents in potential...

Page 31: ... is not valid in cases of Usage against the recommendations of this manual Usage in applications outside of general automotive solar industrial or marine applications without the agreement of Clayton Power Device modification or repair without written authorization from Clayton Power Reverse polarity excessive overloading general abuse neglect wear tear ingress of liquids water oil acid or otherwi...

Page 32: ...Lithium Power Supply User Manual Page 32 Clayton Power Pakhusgården 42 48 DK 5000 Odense C Denmark Phone 45 4698 5760 E mail sales claytonpower com Web www claytonpower com ...

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