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OPERATION & MAINTENANCE

INSTRUCTIONS

GC0522 - rev 1

ORIGINAL INSTRUCTIONS

24L AIR COMPRESSOR

MODEL NO: PANTHER 9/25

PART NO: 2242110

Summary of Contents for 2242110

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS GC0522 rev 1 ORIGINAL INSTRUCTIONS 24L AIR COMPRESSOR MODEL NO PANTHER 9 25 PART NO 2242110 ...

Page 2: ...e is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY Through purchase of this product the customer is taking on t...

Page 3: ...ulator to the recommended setting for the tool 10 When spraying flammable materials e g cellulose paint ensure that there is sufficient airflow and keep clear of any source of ignition 11 Before spraying any material always consult paint manufacturers instructions for safety and usage 12 Protect yourself Goggles will protect your eyes from flying particles Face masks will protect you against paint...

Page 4: ...positioning operating or adjusting the compressor This compressor contains surfaces which may reach a high temperature during operation Never operate with the motor housing removed Wear safety goggles when using this compressor Wear ear protectors when using this compressor This compressor produces a high sound level during operation Ear protection should be worn ...

Page 5: ... connected to the terminal which is marked N or coloured black The BROWN wire must be connected to the terminal which is marked L or coloured red The YELLOW AND GREEN wire must be connected to the terminal which is marked E or or coloured green We strongly recommend that this machine is connected to the mains supply through a Residual Current Device RCD If you are not sure consult a qualified elec...

Page 6: ...al com ASSEMBLY ATTACH THE WHEELS Use a spanner to attach the wheels to the compressor Use the washers and spring washer in the positions shown ATTACH THE FOOT Insert the foot into the position shown ATTACH THE AIR FILTER 1 Screw the air filter into position The air filter must be hand tight only ...

Page 7: ...THER CAP 1 Remove the travel plug 2 Insert the oil breather cap MOVING THE COMPRESSOR Stop the compressor and disconnect it from the power supply before you move it Always use the handle To prevent damage do not lift by or put strain on valves or hoses CAUTION THE COMPRESSOR IS HEAVY AND REQUIRES TWO PEOPLE TO LIFT SAFELY ...

Page 8: ... pushed down Make sure that the compressor is on level ground Make sure that the supply voltage matches the voltage shown on the data label CHECK THE OIL LEVEL 1 Make sure that the oil level is half way up the oil sight glass 2 If not remove the oil cap and add oil to the reservoir Only use SAE30 compressor oil available from your Clarke dealer Only fill to the half way point on the sight glass ov...

Page 9: ...ir hose 3 Turn the outlet valve handle to the open position NOTE The outlet valve is shown without the air hose attached for clarity TURNING THE COMPRESSOR ON 1 Connect the compressor to the power supply 2 Lift the On Off button The compressor will operate until the tank is fully pressurised It will then stop The compressor will start up again when the pressure in the tank decreases below a pre se...

Page 10: ...ompressor The compressor must be repaired by an approved service agent 3 Screw the knurled end cap back into position before using the compressor SET THE OUTPUT PRESSURE 1 Use the pressure regulator to set the output pressure of the outlet valves Clockwise to increase the pressure Counterclockwise to decrease the pressure GAUGES 1 The tank pressure gauge shows the current pressure in the tank 2 Th...

Page 11: ...epressurise the air hose 4 Disconnect the tool from the hose TURNING THE COMPRESSOR OFF 1 Follow steps 1 3 in Remove Tools from the Air Hose above 2 Disconnect the compressor from the power supply 3 Slowly open one of the outlet valves to depressurise the tank You will hear a hissing sound as the tank depressurises Do not leave the compressor unattended if the tank is pressurised WARNING ALWAYS SE...

Page 12: ...ly Condensation will drain from the tank 5 Close the drain valve when the tank has fully drained RESET BUTTON This compressor has a thermal overload device If the motor gets too hot the thermal overload device cuts the power which prevents damage to the motor If the thermal overload device operates Let the motor cool down for 5 minutes and push the reset button If you start the compressor and the ...

Page 13: ... THE TANK DAILY After use always open the drain valve to make sure that any condensate is drained off CLEAN THE AIR FILTER MONTHLY The air filter must be examined monthly more often in dusty conditions 1 Remove the filter cover from the filter 2 Remove the sponge filter 3 Use a soft brush to clean the sponge and the filter cover Clean the filter in warm soapy water If necessary Rinse and let the f...

Page 14: ...FF 2 Examine the non return valve and replace the gasket and valve if necessary CHANGING THE OIL 1 Switch off the compressor and disconnect from the mains supply 2 Release any air pressure in the hoses 3 Hold a collection vessel under the oil drain plug 4 Unscrew the oil drain plug from the compressor pump Collect the oil in the vessel If the oil does not drain out completely we recommend tilting ...

Page 15: ... CFM 262 l min Receiver Capacity 24 L Fuse Rating 13 A Dimensions L x W x H 560 x 355 x 595 mm Guaranteed Sound Power Level 97 dB A Weight 25 kg Outlet Size 1 4 BSP Oil Type SAE30 Compressor Oil Operating Temperature 5oC 40oC Please note that the details and specifications contained herein are correct at the time of going to print We reserve the right to change specifications at any time without p...

Page 16: ...compressor does not reach the set pressure and overheats Compressor head gasket blown or valve broken 1 Return the compressor to your nearest Clarke service agent Compressor does not start The tank has already fully pressurised 1 Open drain valve to expel air Compressor should start again when pressure reduces Air leaking from the non return valve when the compressor is not running Faulty non retu...

Page 17: ...17 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS ...

Page 18: ... 40 Long Bolt 69 Sping Washer 12 Compression ring 41 Shroud 70 Wheel 13 Circlip 42 Bolt 71 Bolt 14 Gudgeon Pin 43 Bolt 72 Ball Valve 15 Piston 44 Bolt 73 Regulator 16 Oil Drain Bolt 45 Baffle 74 Connector 17 Cylinder Gasket 46 Circlip 75 Safety Valve 18 Cylinder 47 Fan 76 Pressure Switch 19 Valve Plate Gasket 48 Bearing Seat 77 Pressure Gauge 20 Valve Block 49 Wave Gasket 78 Pressure Gauge 21 Pin ...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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