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SM-P00121-A

Instruction Manual

Manifold 

M4G Series 
MN4G Series 

Serial Transmission Type 

N4G*R-T8D** 

(4GR-OPP7-*D-*) 

Compatible with DeviceNet

Please read this instruction manual   
thoroughly before using the product.

In particular, carefully read the contents   
related to safety.

Retain this instruction manual with the   

product for further consultation whenever 
necessary.

CKD Corporation 

Summary of Contents for M4G Series

Page 1: ...e N4G R T8D 4GR OPP7 D Compatible with DeviceNet Please read this instruction manual thoroughly before using the product In particular carefully read the contents related to safety Retain this instruction manual with the product for further consultation whenever necessary CKD Corporation ...

Page 2: ... for applications requiring safety including nuclear energy railways aircraft marine vessels vehicles medical devices devices or applications in contact with beverages or foodstuffs amusement devices emergency cutoff circuits press machines brake circuits or safety devices or applications 2 Use for applications where life or assets could be significantly affected and special safety measures are re...

Page 3: ...t its own discretion repair the defect or replace the relevant product in whole or in part and at no cost according to its own judgment Note that the following failures are excluded from the warranty scope 1 Failures due to use outside the conditions and environments set forth in the catalog or these specifications 2 Failures resulting from factors other than this product 3 Failures caused by impr...

Page 4: ...ance Confirm the working voltage and polarity before wiring and turning the power ON Do not touch the electrical wiring connections exposed live parts as there is a risk of electric shock During wiring keep the power OFF Also do not touch these live parts with wet hands Before using the serial transmission slave unit read the manual for the applicable communication system carefully with full under...

Page 5: ...espondence between the slave unit output No and PLC memory address No 15 3 4 Programming 18 3 5 Device profile 19 3 6 Network configuration with EDS Electronic Data Sheet file 23 4 INSTALLATION 24 4 1 Connecting and wiring to the network connector socket 25 4 2 Connecting and wiring to the valve power socket 27 5 MAINTENANCE 29 5 1 Removing the slave unit 29 5 2 Mounting the slave unit 29 5 3 Trou...

Page 6: ...d with just one screw allowing reduction of man hours in maintenance 5 The slave unit is available in COM or COM output types and 16 or 32 output points allowing for use in a wide variety of applications 2 DeviceNet DeviceNet is a multi bit multi vendor network that combines controls and data on a machine line control level It is maintained and managed by ODVA Open DeviceNet Vendor Association Inc...

Page 7: ...s CJ1W DRM21 CJ Series CS1 Series CS1W DRM21 Rockwell Automation Inc 1756 L75 1756 DNB Other DeviceNet compatible master units 2 Fundamental structure of the system Master unit This device requests to open connection and controls slave units devices Tap This device is used for branching point connection N4G R T8D Mounted manifold solenoid valve PLC Master Unit DeviceNet System ABSODEX DD Driver Te...

Page 8: ...h Total branch line length 125kbps 500m max 1 6m max 156m max 250kbps 250m max 1 6m max 78m max 500kbps 100m max 1 6m max 39m max Communication power supply 11 0 VDC to 25 0 VDC Error control CRC error check Note 1 These are for thick cables Keep the maximum length to 100m or less when using thin cables CAUTION Baud rate must correspond to the connecting DeviceNet unit If they do not correspond co...

Page 9: ...ge temperature 20 to 70 Storage humidity 30 to 85 RH no dew condensation Ambient temperature 5 to 55 Ambient humidity 30 to 85 RH no dew condensation Ambient atmosphere No corrosive gas Communication protocol DeviceNet compliant Baud rate 125kbps 250kbps 500kbps automatic setting software setting Output isolation type Photocoupler isolation Max load current 40mA per output point Leakage current 0 ...

Page 10: ...es Socket for powering the unit valve Connects the plug for powering the unit valve included in the unit Network connector socket Connects the network connector plug included in the unit Mounting screw M2 5 tapping screw Secures the slave unit to the connecting block Accessories Network connector plug included in the unit Connects network cable special for DeviceNet Plug for powering the unit valv...

Page 11: ...the output mode at a communication error and the nord address at power up Marking Name of Switch Purpose SW1 No 1 HC Output mode setting Use to specify whether to hold H or clear C the output status at a communication error SW2 DR Baud rate setting Use to specify the baud rate to the master unit SW3 SW4 NA 10 1 Node address setting Use to set the NA part of the nord address to a value between 0 an...

Page 12: ...munications Put back the switch to the former position or update the slave unit setting by restarting MS LED will then become green from red flashing Flashing red OFF Improper switch setting Rotary switch setting is not correct Restart the slave unit after checking the switch setting ON green ON red Duplicate nord address Nord address is duplicated After re setting the node address to avoid duplic...

Page 13: ... there is a surge absorbing circuit incorporated in the slave unit Make sure the power cables and network cables are connected according to the specifications to avoid any incorrect wiring Do not subject the power cables and network cables to tension and impact Before turning the power ON make sure that all cables and connectors are connected firmly Never attempt to disassemble modify and or repai...

Page 14: ...2 or 4 Note With the software setting mode DR switch is set 5 the value of node address switch is disabled Name of switch NA node address 10 Sets tens place digit of the address 1 Sets ones place digit of the address Setting range 0 to 63 in decimal Node address is read into memory at power up Duplicate node address cannot be assigned 2 Output mode setting hardware setting mode enable when DR swit...

Page 15: ...heck if the node address is not duplicated in the same network before the setting 3 Fault Action Possible with the software setting mode only DR switch is set 5 Set whether output the Fault Value or hold the last output status when error occurs Class Instance Attribute Value 0x09 Discrete Output Point 0x01 to 0x20 0x05 0 Fault Value set value 1 hold output 4 Fault Value Possible with the software ...

Page 16: ... s9 s10 s11 s12 s13 s14 s15 s16 N4G R T8D 2 32 point output specification PLC allocated memory address Output Bit 00 15 Output Bit 16 31 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Slave unit output No 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Solenoid output No s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s1...

Page 17: ...b 5a 5b 6a 6b 7a 7b 8a 8b When both single and double solenoids valves are mounted on the manifold an example is shown above Solenoid output No s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 Valve No 1a 2a 3a 3b 4a 4b 5a 6a 7a 7b 8a 9a 10a 10b 11a 11b Double wiring Note B indicates a blank station When all valves mounted on the manifold are single solenoids Solenoid output No s1 s2 s3 s4 s...

Page 18: ...ing Note B indicates a blank station When all valves mounted on the manifold are single solenoid types Solenoid output No s1 s2 s3 s4 s5 s6 s7 s8 s9 s10 s11 s12 s13 s14 s15 s16 s17 s18 s19 s20 s21 s22 s23 s24 s25 s26 s27 s28 s29 s30 s31 s32 Valve No 1a B 2a B 3a B 4a B 5a B 6a B 7a B 8a B 9a B 10a B 11a B 12a B 13a B 14a B 15a B 16a B When all valves mounted on the manifold are double solenoid typ...

Page 19: ... The characteristics of this slave unit such as output status setting when error occurs and the COM COM output specifications have no relevance to the programming Output data mapping I O Points Output data Bit T8D 2 T8D 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 32 16 2bytes 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 4bytes 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Input data mapping Input...

Page 20: ...iceNet Services Parameter options 0x05 Reset No 0x0E Get_Attribute_Single Yes Message Router Object 0x02 Object class Attributes Not supported Services Not supported Object instance Attributes Not supported Services Not supported Vendor specific additions No General device data Compatible with DeviceNet Specifications Volume One Edition 3 21 Volume Three Edition 1 14 Vendor name ID CKD Corporation...

Page 21: ... No 10 0x0A Quick Connected Yes Yes Services DeviceNet Services Parameter option 0x0E Get_Attribute_Single Yes 0x10 Set_Attribute_Single Yes Set is possible only at software setting mode Assembly Object 0x04 Object class Attributes ID content Explicit Message transmission Value Dec Hex Get Set 1 0x01 Revision Yes No 2 Services DeviceNet Services Parameter options 0x0E Get_Attribute_Single Yes 0x10...

Page 22: ...ion ID Yes No 5 0x05 Consumed connection ID Yes No 6 0x06 Initial comm characteristics Yes No 0x21 7 0x07 Produced connection size Yes No 0x1200 8 0x08 Consumed connection size Yes No 0x1200 9 0x09 Expected packed rate Yes Yes 12 0x0C Watchdog time out action Yes No 1 13 0x0D Produced connection path length Yes No 0 15 0x0F Consumed connection path length Yes No 17 0x11 Production inhibit time Yes...

Page 23: ...e Yes No 0x01 0x01 0x01 0x01 3 0x03 Transport class trigger Yes No 0x82 0x82 0x82 0x82 4 0x04 Produced connection ID Yes No 5 0x05 Consumed connection ID Yes No 6 0x06 Initial comm characteristics Yes No 0x01 0x01 0x01 0x01 7 0x07 Produced connection size Yes No 0x0000 0x0000 0x0000 0x0000 8 0x08 Consumed connection size Yes No 0x0200 0x0400 0x0200 0x0400 9 0x09 Expected packed rate Yes No 12 0x0C...

Page 24: ...le complying with the model or product version How to configurate the device Check the address and specifications model name of the device before configuration as both the device and EDS file will need to be matched first Configurate the device specifications and EDS file by referring to the following table Specifications and model names in the EDS file Item Specifications Model T8D1 T8D2 T8DP1 T8...

Page 25: ... cables to tension and impact Long cables can exert unexpected momentum and impact due to its weight and this can consequently damage the connectors and devices Take preventative measures such as securing the cables to the machine or device in the midway To prevent noise problems keep the following in mind when wiring 1 If noise is likely to have an influence make efforts to provide a separate pow...

Page 26: ... DeviceNet cable s to the slave unit according to the following steps 1 After confirming safety power off the power supply connected to the slave unit 2 Attach a terminal such as a ferrule to the DeviceNet cable when needed 3 Mind the correct orientation and connect the DeviceNet cables CAN_H white CAN_L blue V red V black and Drain bare connected to the attached plug to each pole of the slave uni...

Page 27: ... cable is connected to the plug For the slave units with plug fixing screw tighten the screw firmly when connect the plug Inserting the plug only may cause malfunction when the plug comes off Be sure to hook the connector latch firmly if the plug does not have fixing screw Network cable wiring Wiring of multi drop connection is described in below For T branch connection refer to the user s manual ...

Page 28: ...power cable to the power plug according to the following steps 1 After confirming safety power off the power supply connected to the slave unit 2 Attach a terminal such as a ferrule to the power cable when needed 3 Connect the power cable s 24 V power line to the power plug s 24 V terminal and the 0 V power line to the 0 V terminal according to the illustrations below 4 After connecting the power ...

Page 29: ... that a voltage drop may occur from powering multiple slave units from one power supply when selecting and wiring the cables Secure the specified power supply voltage by taking countermeasures such as wiring the power cables in multiple systems or installing other power supplies if a voltage drop cannot be avoided Wire the power cables at the terminal block placed in front of the power plug when d...

Page 30: ...e power plug 5 2 Mounting the slave unit 1 Set the nord address of the slave unit 2 After ensuring the safety of the surroundings and that the power to the valve and network are OFF install the network connector plug and the power plug Installing the plug while the power is ON may cause danger as the system operates unexpectedly Network connector plug Reference tightening torque 0 3N m Confirm wit...

Page 31: ...live parts as there is a risk of electric shock Do not drop apply unusual vibration or impact the unit as the inside of the slave unit is a precision construction Do not connect or disconnect any connector plugs while the power is being supplied Doing so may result in failure or malfunction Do not remove the slave unit by pulling cable or connector that may result in device s damage or wire breaka...

Page 32: ... do not light green Not in the I O communications status Refer to the 1 5 Switches and LED indicators section Problem 2 PW and PW V does not light up Make sure if both the power and network cables are connected and not broken Check if the supplied power voltage is within the specified range Problem 3 NA switches x 10 x 1 and HC switch values are not applied Power on the switch again after setting ...

Page 33: ...ms Inspection details Criteria Inspection method Environment Are the ambient and in panel temperatures suitable Refer to the specifications of the slave unit Thermometer Are the ambient and in panel humidity suitable Refer to the specifications of the slave unit Hygrometer Is there any accumulated dust There should be no dust Visual check Condition of installation Is the slave unit securely mounte...

Page 34: ...ce VendCode 201 VendName CKD Corporation ProdType 27 ProdTypeStr Pneumatic Valve s ProdCode 70 MajRev 20 MinRev 4 ProdName OPP7 1D Icon opp7 ico DNetQC 0x0001 1060 Device Classification Class1 DeviceNet IO_Info Default 0x0001 Default I O Connection is Poll PollInfo 0x0001 Poll Information 0 Default Input empty 1 Default Output Output1 Output1 2 2 byte 0 All bit is significant 0x0001 Poll used this...

Page 35: ...e 201 VendName CKD Corporation ProdType 27 ProdTypeStr Pneumatic Valve s ProdCode 71 MajRev 20 MinRev 4 ProdName OPP7 2D Icon opp7 ico DNetQC 0x0001 1060 Device Classification Class1 DeviceNet IO_Info Default 0x0001 Default I O Connection is Poll PollInfo 0x0001 Poll Information 0 Default Input empty 1 Default Output Output1 Output1 4 4 byte 0 All bit is significant 0x0001 Poll used this data Sole...

Page 36: ...de 201 VendName CKD Corporation ProdType 27 ProdTypeStr Pneumatic Valve s ProdCode 70 MajRev 20 MinRev 4 ProdName OPP7 1D Icon opp7 ico DNetQC 0x0001 1060 Device Classification Class1 DeviceNet IO_Info Default 0x0001 Default I O Connection is Poll PollInfo 0x0001 Poll Information 0 Default Input empty 1 Default Output Output1 Output1 2 2 byte 0 All bit is significant 0x0001 Poll used this data Sol...

Page 37: ...de 201 VendName CKD Corporation ProdType 27 ProdTypeStr Pneumatic Valve s ProdCode 74 MajRev 20 MinRev 4 ProdName OPP7 2D P Icon opp7 ico DNetQC 0x0001 1060 Device Classification Class1 DeviceNet IO_Info Default 0x0001 Default I O Connection is Poll PollInfo 0x0001 Poll Information 0 Default Input empty 1 Default Output Output1 Output1 4 4 byte 0 All bit is significant 0x0001 Poll used this data S...

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