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Catalyst 6509-NEB Switch and Cisco OSR-7609 
Router Upgrade Note 

Product Number: WS-6509-NEB-UPGRD=

This publication describes how to upgrade your Catalyst 6509-NEB switch or Cisco OSR-7609 Router 
to use the Supervisor Engine 720 and the Supervisor Engine 32. 

Note

AC-Input Systems

—If your switch or router is using an AC-input power supply, you are required to 

install the WS-CAC-3000W power supply. The 3000 W AC-input provides a power output to power the 
fan tray.

Note

DC-Input Systems

—If your switch or router is using a DC-input power supply, you are required to 

install the WS-CDC-2500W or PWR-4000-DC power supply. You must provide a separate, direct 
connection to power the fan tray. Each input of the fan tray is rated 10 A @ -40 to -60 VDC.

Caution

It is important that you follow the steps in this document in the order they are presented. 

Summary of Contents for WS-C6509

Page 1: ...sor Engine 32 Note AC Input Systems If your switch or router is using an AC input power supply you are required to install the WS CAC 3000W power supply The 3000 W AC input provides a power output to power the fan tray Note DC Input Systems If your switch or router is using a DC input power supply you are required to install the WS CDC 2500W or PWR 4000 DC power supply You must provide a separate ...

Page 2: ...oughout this publication in procedures that if performed incorrectly may harm you A warning symbol precedes each warning statement Warning Before performing any of the following procedures ensure that power is removed from the DC circuit Statement 1003 Warning This unit might have more than one power supply connection All connections must be removed to de energize the unit Statement 1028 Warning I...

Page 3: ...gh speed fan tray The high speed fan tray provides additional cooling for the Supervisor Engine 720 and the Supervisor Engine 32 The high speed fan tray requires external power either from the 3000 W AC input power supply or from an external DC power source The fan tray ships with power wires secured at each terminal block Use these wires to connect the fan tray to the 3000 W AC input power supply...

Page 4: ...6500 series AC input power supply weighs between 22 pounds 9 9 kg and 28 pounds 12 6 kg Caution Do not exert too much pressure on the ejector levers They will bend and be damaged Caution In a system with dual power supplies connect each power supply to a separate input source In case of a power source failure the second source will most likely still be available Shutting Down the System To perform...

Page 5: ...s a Verify that power is off to the DC circuit for each power supply As an added safety precaution you should secure the source DC circuit breaker switch in the OFF position with electrical tape b Turn the power switch to the Off 0 position on each power supply Turning the power switch off also disengages a pawl that unlocks the power supply from the chassis Replacing the Panel Safety Cover This s...

Page 6: ...p the panel handle and press the panel into place starting at the bottom of the chassis and working up Be careful not to damage the EMI gasket Step 4 Use a number 1 Phillips head screwdriver to install the 8 panel screws 4 each located along the top and bottom of the chassis See Figure 2 Step 5 Proceed to the Replacing the Fan Tray section on page 7 to replace the fan tray 105072 Panel handle ...

Page 7: ...acing the Fan Tray This section describes how to remove and install the fan tray for the Catalyst 6509 NEB switch and Cisco OSR 7609 Router The standard fan tray WS C6509 NEB FAN must be removed and replaced with the high speed fan tray WS C6509 NEB FAN2 A flat blade or number 2 Phillips head screwdriver is required to perform this procedure 105071 ...

Page 8: ...I NK LI NK LI NK LI NK 8 PORT GIGABIT ETHERNET WS X6408 1 LI NK ST AT US 2 3 4 5 6 7 8 LI NK LI NK LI NK LI NK LI NK LI NK LI NK 24 PORT 100FX WS X6224 ST AT US 24 PORT 100FX WS X6224 ST AT US 24 PORT 100FX WS X6224 ST AT US 1 LI NK 2 LI NK 3 LI NK 4 LI NK 5 LI NK 6 LI NK 7 LI NK 8 LI NK 9 LI NK 10 LI NK 11 LI NK 12 LI NK 13 LI NK 14 LI NK 15 LI NK 16 LI NK 17 LI NK 18 LI NK 19 LI NK 20 LI NK 21 L...

Page 9: ...K LI NK LI NK LI NK 24 PORT 100FX WS X6224 ST AT US 24 PORT 100FX WS X6224 ST AT US 24 PORT 100FX WS X6224 ST AT US 1 LI NK 2 LI NK 3 LI NK 4 LI NK 5 LI NK 6 LI NK 7 LI NK 8 LI NK 9 LI NK 10 LI NK 11 LI NK 12 LI NK 13 LI NK 14 LI NK 15 LI NK 16 LI NK 17 LI NK 18 LI NK 19 LI NK 20 LI NK 21 LI NK 22 LI NK 23 LI NK 24 LI NK 1 LI NK 2 LI NK 3 LI NK 4 LI NK 5 LI NK 6 LI NK 7 LI NK 8 LI NK 9 LI NK 10 LI...

Page 10: ...perating Use caution when servicing Statement 1034 To remove an AC input power supply follow these steps Step 1 Loosen the captive installation screw See Figure 5 Caution Use both hands to install and remove power supplies Each Catalyst 6500 series AC input power supply weighs between 22 pounds 9 9 kg and 28 pounds 12 6 kg Step 2 Grasp the power supply handle with one hand and slide the power supp...

Page 11: ...TX RX TX PO RT 3 RX CA RR IE R AL AR M AC TI VE TX RX TX RX OC12 POS MM OSM 40C12 POS MM ST AT US 1 2 3 4 RE SE T LI NK 1 LI NK 2 LI NK 3 LI NK 4 CA RR IE R AL AR M AC TI VE TX RX TX PO RT 1 RX CA RR IE R AL AR M AC TI VE TX RX TX PO RT 2 RX CA RR IE R AL AR M AC TI VE TX RX TX PO RT 3 RX CA RR IE R AL AR M AC TI VE TX RX TX RX OC12 POS MM OSM 40C12 POS MM ST AT US 1 2 3 4 RE SE T LI NK 1 LI NK 2 ...

Page 12: ...o the installation guide for your hardware platform Step 2 Verify that the power switch is in the Off 0 position on the power supply you are installing See Figure 7 Figure 7 3000 Watt AC Input Power Supply Front Panel Step 3 Grasp the power supply handle with one hand Place your other hand underneath the power supply as shown in Figure 8 Slide the power supply into the power supply bay Make sure t...

Page 13: ...S OL E PW R MG MT RE SE T CONSOLE CONSOLE PORT MODE PCMCIA EJECT PORT 1 PORT 2 Switch Load 100 1 LIN K LIN K SWITCH FABRIC MDL ST AT US SE LE CT NE XT WS C6500 SFM AC TIV E SWITCH FABRIC MDL ST AT US SE LE CT NE XT WS C6500 SFM AC TIV E OC12 POS MM OSM 40C12 POS MM ST AT US 1 2 3 4 RE SE T LI NK 1 LI NK 2 LI NK 3 LI NK 4 CA RR IE R AL AR M AC TI VE TX RX TX PO RT 1 RX CA RR IE R AL AR M AC TI VE T...

Page 14: ...ollow these steps Step 1 Connect the female end of the supplied power cable see Figure 9 to the fan tray wire connector Press the two ends together until you hear a click Figure 9 Cable Connectors Step 2 On the power supply loosen the thumb screw on the external power connector cover and lift up the cover See Figure 10 Figure 10 External Power Connector Cover Step 3 Connect the male end of the sup...

Page 15: ...ring regulations Statement 1045 Warning Before performing any of the following procedures ensure that power is removed from the DC circuit Statement 1003 To connect the high speed fan tray to an external DC power source follow these steps Step 1 Locate the terminal block covers on the fan tray See Figure 11 Figure 11 Terminal Block Covers on Fan Tray Step 2 The terminal block cover is held in plac...

Page 16: ...over Step 3 With a flat blade screwdriver disconnect the input wires from the terminal block See Figure 13 Figure 13 Input Wire Connections on the Terminal Block Step 4 Connect the DC input wires to the terminal block see Figure 14 in this order Ground Negative Positive Terminal block cover 105082 INPUT POWER GOOD 48V INPUT 1 GND RTN 48vdc GND 105084 ...

Page 17: ... Engine 720 or the Supervisor Engine 32 in slot 5 or 6 Removing the Supervisor Engine This section describes how to remove an existing supervisor engine from a chassis slot To remove a supervisor engine from the chassis perform these steps Step 1 Disconnect any network interface cables attached to the supervisor engine Step 2 Verify that the captive installation screws on all of the modules in the...

Page 18: ...engine Step 2 Verify that there is enough clearance to accommodate any interface equipment that you will connect directly to the supervisor engine ports If possible place modules between empty slots that contain only module filler plates Step 3 Verify that the captive installation screws are tightened on all modules installed in the chassis This assures that the EMI gaskets on all modules are full...

Page 19: ...e connector The ejector levers are fully closed when they are flush with the supervisor engine faceplate See Figure 17 Step 10 Tighten the two captive installation screws on the supervisor engine Note Make sure the ejector levers are fully closed before tightening the captive installation screws Figure 15 Positioning the Supervisor Engine in the Chassis INPUT OK FAN OK OUTPUT FAIL OUTPUT 42V 42V O...

Page 20: ...200 240V 15A 60 50HZ m m 24 PORT 100FX WS X6224 105093 INPUT OK FAN OK OUTPUT FAIL OUTPUT 42V 42V OK I I NSTALL RUN O 110 120V 15A 200 240V 15A 60 50HZ m m WS C6500 NEB FAN2 HIGH SPEED FAN 48V INPUT 1 RTN 48VDC GND INPOUT POWER GOOD 48V INPUT 2 RTN 48VDC GND INPOUT POWER GOOD FAN FAIL 24 PORT 100FX Gap between the module EMI gasket and the module above it 1 mm Press left Press left SWITCH FABIRD M...

Page 21: ...le retention device Step 2 Connect the other end of the power cord to an AC input power source Caution In a system with dual power supplies connect each power supply to a separate input source In case of a power source failure the second source will most likely still be available Step 3 Turn the power switch to the On position on the power supply Switching the power switch to On also engages a paw...

Page 22: ... green FAN OK LED is green OUTPUT FAIL LED is not lit 42V LED is green If the LEDs indicate a power problem refer to the installation guide for your hardware platform for troubleshooting information Step 2 Verify the high speed fan tray operation by checking that the fan tray LEDs are in these INPUT POWER GOOD LED is green there is one LED for each power input if both inputs are used verify both L...

Page 23: ...rts RSS Version 2 0 This document is to be used in conjunction with the documents listed in the Related Documentation section 2004 2006 Cisco Systems Inc All rights reserved CCVP the Cisco logo and Welcome to the Human Network are trademarks of Cisco Systems Inc Changing the Way We Work Live Play and Learn is a service mark of Cisco Systems Inc and Access Registrar Aironet Catalyst CCDA CCDP CCIE ...

Page 24: ...24 Catalyst 6509 NEB Switch and Cisco OSR 7609 Router Upgrade Note 78 16162 02 Obtaining Documentation and Submitting a Service Request ...

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