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Product Guide

Model 13301866

Tools needed for assembly:

Phillips Screwdriver

Adjustable Wrench

FOR OUTDOOR USE ONLY

42805001  - 10/16/12

Date Purchased

IMPORTANT: Fill out the product record information below.

Charcoal Grill 590

© 2013 Char-Broil, LLC

Printed in China

 • Columbus, GA 31902 • 

Read and follow all safety statements, assembly 

instructions, and use and care directions before 

attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

Some parts may contain sharp edges!  Wear 

protective gloves if necessary.

CAUTION

THIS UNIT IS HEAVY!  DO NOT

 attempt to assemble 

without a helper.

CAUTION

CAUTION

WARNING

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill you. It gives off carbon 

monoxide, which has no odor. NEVER burn charcoal 

inside homes, vehicles, or tents.

WARNING

Failure to follow all manufacturer’s instructions could 

result in serious personal injury and/or property 

damage.

Summary of Contents for 13301866

Page 1: ...attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference Some parts may contain sharp edges Wear protective gloves if necessary CAUTION THIS UNIT IS HEAVY DO NOT attempt to assemble without a helper CAUTION CAUTION WARNING CARBON MONOXIDE HAZARD Burning charcoal inside can kill you It gives off carbon monoxide which has no o...

Page 2: ...Grill Maintenance 3 Cooking Tips 4 5 Limited Warranty 6 Parts List 7 Parts Diagram 8 Assembly 9 17 Hardware List 18 TABLE OF CONTENTS WARNING All surfaces can be hot during use Use protection as required to prevent burning Do not use this unit on or near combustible surfaces or structures such as wood decks dry leaves or grass vinyl or wood siding etc SEE OWNERS MANUAL FOR IMPORTANT SAFETY INFORMA...

Page 3: ...mended however wood or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on the charcoal pan Do not build too large of a fire We recommend starting a fire with no more than 2 pounds of charcoal approximately 30 briquettes and adding more as needed during cooking After allowing the fire to burn down place the cooking grate on the unit Failure ...

Page 4: ... 15 minutes 6 Depending on your cooking method either leave the briquettes in a pile or spread evenly across the charcoal grate using a long handled poker Always use caution when handling hot coals to prevent injury Know When Your Fire is Ready Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or ...

Page 5: ... drip pan in the empty space beside or between the coals which is filled with water wine beer broth or a combination Place the food directly over the drip pan This injects a little extra moisture into the cooking environment and also catches dripping juices which makes clean up a little easier and reduces the possibility of flare ups Remember to keep a spray bottle filled with water on hand to ext...

Page 6: ...is In markets where there is no distributor or an authorized reseller Char Broil consumers bear these costs themselves 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES Repair or replacement of defective parts is your exclusive remedy under the t...

Page 7: ... FRONT PANEL S 1 FIREBOX REAR PANEL T 2 FIREBOX SIDE PANEL U 1 SMOKE STACK V 1 DAMPER F SMOKESTACK W 1 CAP F SMOKESTACK DAMPER X 1 SPRING F SMOKESTACK DAMPER Y 1 ASH PAN Z 2 SIDE SHELF AA 1 CLEAN OUT DOOR BB 1 CRANKSHAFT BUSHING CC 1 HANDLE F CLEAN OUT DOOR DD 1 BEZEL F CLEAN OUT DOOR HANDLE EE 1 LATCH F CLEAN OUT DOOR FF 1 CRANK HANDLE ASSEMBLY GG 1 CHARCOAL PAN HH 1 CHARCOAL PAN ADJUSTMENT LEFT ...

Page 8: ...A V I J C S T R GG L HH Y P Q O N FF BB II Z K CC DD EE JJ U B H E F Page 8 PARTS DIAGRAM C T N Q M AA G X W D ...

Page 9: ...w Qty 2 1 4 Flat Washer Qty 2 1 4 20 Flange Nut Qty 2 Attach front and rear panels to end panels using 8 1 4 20x1 2 machine screws and 1 4 20 flange nuts 1 4 20 Flange Nut Qty 8 Attach damper to the outside of exch end panel with 1 4 20x1 2 machine screws 1 4 flat washers 1 4 lock washers and 1 4 20 flange nuts 1 4 Lock Washer Qty 2 Front Panel With door Rear Panel MACHINE SCREW ...

Page 10: ... 1 4 20x1 2 Attach short legs with holes for axle to left end firebox assembly as shown with 4 1 4 20x1 2 machine screws Attach long legs with no axle holes to right end of firebox assembly as shown with 2 1 4 20x1 2 machine screws Attach bottom shelf to legs using 4 1 4 20x1 2 machine screws STEP 3 Page 10 ...

Page 11: ... pin into hole in axle Place 1 wheel over axle and then insert through holes in ends of legs Place other wheel over axle and secure with hitch pin Install charcoal door handle by placing bezel over handle Then insert handle through door place door latch on handle shaft and secure with flat washer and 1 4 20 flange nut 1 4 Lock Washer Qty 1 Page 11 ...

Page 12: ...s shown below A Insert pivot rod assembly into slots in the right and left charcoal pan adjustment assemblies IMPORTANT Note orientation as shown B Position pivot assembly and charcoal pan adjustment assemblies on charcoal pan Insert pivot pin 2 each side C Secure pivot pins with 4 hitch pins Page 12 IMPORTANT Orient paddle as shown crankshaft bushing STEP 7 STEP 8 1 4 20x1 2 Hex Head Screw Qty 4 ...

Page 13: ...STEP 9 STEP 10 HITCH PIN CLIP Hitch Pin Qty 1 Screw crankshaft handle assy into crankshaft bushing as shown and secure with hitch pin clip Slide ash drawer into grill under firebox Page 13 ...

Page 14: ... 8 Machine Screw Qty 4 1 4 Flat Washer Qty 4 1 4 Lock Washer Qty 4 1 4 20x1 2 Machine Screw Qty 8 Attach left side shelf with 4 1 4 20x1 2 machine screws First install one screw in the upper hole on each leg 1 2 way Insert side shelf top hole over screws and allow this to support side shelf Install 2 remaining screws in lower holes and tighten all Repeat for right side shelf 25 X2 Page 14 ...

Page 15: ...0x1 2 MACHINE SCREW FLAT WASHER LOCK WASHER MACHINE SCREW 1 4 20x1 5 8 1 4 20 FLANGE NUT Attach handle and bezels to lid with 2 1 4 20x1 2 machine screws 1 4 20x1 2 Machine Screw Qty 2 1 4 Lock Washer Qty 4 Insert smokestack into lid assembly and secure with 2 1 4 20x1 2 machine screws and 1 4 20 flange nuts MACHINE SCREW 1 4 20x1 2 1 4 20 FLANGE NUT 1 4 20x1 2 Machine Screw Qty 2 1 4 20 Flange Nu...

Page 16: ... place spring over stud and secure with 1 4 20 cap nut Attach temperature indicator with wing nut removed for indicator Place lid on top of grill Align holes in upper and lower hinges and insert hinge pin through holes and secure with hitch pin clip HITCH PIN CLIP HINGE PIN Hitch Pin Qty 2 Hinge Pin Qty 2 Page 16 ...

Page 17: ...t wire of swingaway grid into one side of lid and then into the other side Insert angled wire into holes in firebox Secure with 2 hitch pin clips into holes in straight wire located outside of lid end caps STEP 17 Place cooking grates into firebox Page 17 ...

Page 18: ...sembly is complete Page 18 Name Qty 17 pcs Picture 1 4 20 FLANGE NUT 34 pcs 4 pcs 8 pcs 1 pc 1 pc 11 pcs 11 pcs 4 pcs 2 pcs 11 pcs 1 4 20x1 2 MACHINE SCREW 1 4 20x1 2 HEX BOLT 1 4 20x1 5 8 MACHINE SCREW 5 16 CAP NUT SPRING FLAT WASHER LOCK WASHER PIVOT PIN HINGE PIN HITCH PIN CLIP ...

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