Chappee EDENA CLASSIC E 35 Installation And Servicing Instructions Download

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Réf. : CH - 1254 - I - 0 - EN

Model : 35 - 43 - 53 - 64 kW

Gas Fired Floor Standing Boiler

E D E N A C L A S S I C E

INTALLATION AND SERVICING INSTRUCTIONS

N04266.DSF

Réf. : CH - 1254 - I - 0 - EN 09/05

Summary of Contents for EDENA CLASSIC E 35

Page 1: ...1 Réf CH 1254 I 0 EN Model 35 43 53 64 kW Gas Fired Floor Standing Boiler EDENA CLASSIC E INTALLATION AND SERVICING INSTRUCTIONS N04266 DSF Réf CH 1254 I 0 EN 09 05 ...

Page 2: ...eral Layout 3 0 Technical Data 4 0 Dimensions 5 0 System Details 6 0 Site Requirements 7 0 Installation 8 0 Commissioning the boiler 9 0 Servicing the boiler 10 0 Changing Components 11 0 Illustrated Wiring Diagram 12 0 Fault Finding 13 0 Short Parts List ...

Page 3: ...lare that no substances harmful to health are contained in the appliance or used during appliance manufacture Data badge 1 1 Description 1 Th Osprey 2 CFL is a fully automatic gas fired floor standing conventionally flued boiler with a cast iron heat exchanger 2 The boiler is designed for use with fully pumped open vented or sealed water systems with an indirect hot water cylinder 3 The boiler is ...

Page 4: ...13 Pilot Feed Pipe 14 Pressure Test Point 15 Pilot RESET RESET ON OFF 27 28 29 30 23 24 25 26 N04268 EPS 16 Overheat Thermostat 17 Boiler Thermostat 18 Inner Front Panel 19 Control Panel 20 Cleaning Brush 21 Heat Exchanger 22 Flue Hood 23 Boiler Safety Overheat Neon 24 Flame Failure Neon 25 Burner On Neon 26 Power On Neon 27 Boiler Safety Overheat Reset 28 Flame Failure Reset 29 On Off Button 30 T...

Page 5: ...W 35 0 43 0 52 8 64 5 Gas rate G 20 20 mbar m3 h 4 0 5 06 6 0 7 3 Burner pressure G 20 20 mbar mbar 11 2 0 4 11 4 0 4 11 0 0 4 11 8 0 4 Burner injector G 20 mm Ø 2 6 Pilot injector G 20 mm Ø 0 45 Gas rate G 31 37 mbar g h 2950 3640 4440 5470 Burner pressure G 31 37 mbar mbar 36 36 36 36 Burner injector G 31 mm Ø 1 7 Pilot injector G 31 mm Ø 0 24 Maximum working head bar 4 NOx Class 3 2 Maximum flo...

Page 6: ...6 Réf CH 1254 I 0 EN Model 35 43 53 64 4 0 DIMENSIONS A B C D 511 850 A 600 695 790 885 B 332 5 380 427 5 475 C 600 600 650 650 D 140 154 181 201 N04270 DSF ...

Page 7: ...t is important to check the inhibitor concentration after installation system modification and at every service in accordance with the manufacturer s instructions Test kits are available from inhibitor stockists 5 2 Bypass 1 The boiler is fitted with a pump overrun device which allows the removal of residual heat from the boiler The system design must therefore always provide an open circuit to al...

Page 8: ...appliance warranty and infringe the GasSafety Installation and Use Regulations 700 mm 200 mm 700 mm 123456789012345678901234567890121234567890123456789 123456789012345678901234567890121234567890123456789 123456789012345678901234567890121234567890123456789 Minimum Front Rear Clearances 700 mm 150 mm 150 mm Minimum Side Clearances 123456789012345678901234567890 123456789012345678901234567890 1234567...

Page 9: ...ly 1 External wiring must be correctly earthed 2 The mains supply is 230V 50Hz fused at 3A NOTE The method of connection to the electricity supply must facilitate complete electrical isolation of the appliance Connection may be via a fused double pole isolator with a contact separation of at least 3mm in all poles and servicing the boiler and system controls only 6 5 Flues Ventilation 1 The room o...

Page 10: ...he rear of the top panel Remove the panel 2 Swivel the two retaining plates through 90 Lift the control box slightly and allow it to hinge forwards Undo the two retaining screws and remove the cover panel 3 The input wiring to the boiler and the pump feed from the boiler should be routed through the grommet clamps in the control box rear panel 4 Remove the clamps from the panel and slit the gromme...

Page 11: ...ting pressure see Section 3 0 Technical Data 5 If necessary adjust the pressure by removing the gas valve governor cover and turning the screw to achieve the required pressure 6 Turn the boiler off and reassemble in reverse order Tighten the pressure test point sealing screw 8 3 Completion 1 Flush the system again and treat it see Section 5 1 ofthese instructions and the flushing agent and inhibit...

Page 12: ... draw the assembly away from the boiler Retain the washer from the gas inlet connection 10 Brush any dirt or debris from the burner skins Exa mine the burners for blocked ports Any blockage can be removed using a fine wire brush 11 Inspect the pilot assembly electrodes and injectors Replace if necessary 12 Ensure that the spark and sensing leads are clipped into the separation brackets and do not ...

Page 13: ...and turn the operating shaft fully anticlockwise 6 Reassemble in reverse order The securing screw incorporating the pin must be used on the right Ensure both phials and the spacer tube are pushed fully into the thermostat pocket and the capillaries are retained by the clip 10 2 Boiler Safety Thermostat 1 Swivel the two retaining plates through 90 Lift the control box slightly and allow it to hinge...

Page 14: ...arefully draw the insulation piece away over the burners 5 Undothescrewssecuringtheburner s tobereplaced Remove the burner s 6 Reassemble in reverse order replacing the insulation piece if it is damaged 10 5 Injector s 1 Using a suitable spanner undo from the manifold the injector s to be replaced 2 Reassemble in reverse order using a new sealing washer for each injector 10 6 Pilot Assembly 1 Disc...

Page 15: ...nition Control 1 Remove the screw securing the burner ignition control to the gas valve Draw the control off the valve 2 Pull the electrode leads off the burner ignition control 3 Prise apart the three barbs securing the control cover Remove the cover 4 Undo the screws securing the cable clamp to the control and disconnect the edge connector from the control P C B 5 Fit the new burner ignition con...

Page 16: ... b 11 0 ILLUSTRATED WIRING DIAGRAM N04345 TIF Safety Thermostat Flame Failure Rest Button Flame Failure Neon Red Burner ON Neon green Power ON Neon orange ON OFF Button Safety Thermostat Neon Red Control Thermostat Burner Ignition Control External Pump Pilot Assembly Flue Products Safety Thermostat Key to Wiring b blue w white ...

Page 17: ... W28 W67 Earth W61 B C D A F G H E K L M J 10 4 2 6 8 12 3 11 1 12 11 10 9 8 7 6 5 4 3 2 1 View of Socket end on View of Harness Plug end on Layout of Edge Connector on Ignition Controller Harness Burner Ignition Controller Harness Plug Numbers refer to pin position on edge connector at Burner Ignition Controller to which this plug is connected Dotted lines indicate link wires Numbers correspond t...

Page 18: ...ARRY OUT THE FOLLOWING PRELIMINARY CHECKS BEFORE COMMENCING FAULT FINDING 1 Check that gas water and electrical supplies are available at the boiler Electrical supply 230V 50 Hz The preferred minimum gas pressure is 19 5mbar natural gas 2 Carry out electrical system checks i e Ground Continuity Resistance to Ground Short Circuit and Polarity with a suitable meter Note Repeat these checks after ser...

Page 19: ...t start is there 230V at L N connections on the Boiler Safety Overheat neon Replace the neon If boiler overheated establish cause Check continuity of wiring Replace Safety Overheat Thermostat Check boiler flow temperature Check continuity of wiring Replace Temperature Control Thermostat Check flue for blockage or adverse conditions Check continuity of wiring Replace Flue Safety Thermostat Is there...

Page 20: ...nlet Check rectify supply Is there gas at the burner pressure test point Remove Burner Ignition Control from valve Is resistance across main solenoid connections V2 3 9 kohm 10 If not replace gas valve Remove cover from Burner Ignition Control Is there 230V across pins 10 11 of edge connector Check boiler internal wiring Does the boiler shut down when the flow temperature reaches 85 BOILER OPERATI...

Page 21: ...Injector Injecteur Washer Control Thermostat Safety Thermostat Pilot Burner Assembly Burner Ignition Control Flue Products Safety Thermostat Pilot Injector Manufactuers Part No S17074500 S17000837 S17003199 S17006504 S133624 S17006955 S133535 S17000601 S500540 S17003216 Short Parts List N04350 TIF N04351 TIF N04352 TIF N04353 TIF N04355 TIF N04356 TIF N04357 TIF N04354 TIF ...

Page 22: ...22 Réf CH 1254 I 0 EN NOTES ...

Page 23: ...23 Réf CH 1254 I 0 EN ...

Page 24: ...PRINTED AT SOISSONS FACTORY FRANCE 157 Avenue Charles Floquet 93158 Le Blanc Mesnil Cedex Telephone 33 0 1 45 91 56 00 Fax 33 0 1 45 91 59 50 S A au capital de 43 214 640 RCS Bobigny B 602 041 675 A P E 282 D www chappee com ...

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