Champion Power Equipment SUP2500 Assembly & Operating Instructions Download | Manualshive

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ELECTRICAL WINCH

SUP2500

SUP3500

Assembly & Operating Instructions

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Summary of Contents for SUP2500

Page 1: ...ELECTRICAL WINCH SUP2500 SUP3500 Assembly Operating Instructions...

Page 2: ...WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 8 WINCH ACCESSORIES YOU WILL NEED 8 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 0 MAINTENANCE 1 1 TROUBLE SHOOTING 1 1...

Page 3: ...itten for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury...

Page 4: ...is a load on the wire rope A separate mechanical brake applies the braking action 8 Control System Your winch was made to provide you the ability to use it in a medley of operations The winch can be c...

Page 5: ...fe distance to the side of the cable when it is under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduc...

Page 6: ...Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more...

Page 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Page 8: ...ake sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum Th...

Page 9: ...el using 2 each of the cap screw assembly Make sure the screw is placed through the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be pl...

Page 10: ...is turning and collecting more cable then reverse the leads on the motor Repeat and check rotation MOUNTING DRAWING The mounting drawing D type A type Black Motor Red Motor Black Battery Red Battery...

Page 11: ...e to the winch vehicle When pulling a heavy load place a blanket or jacket over the wire rope five or six feet from the hook In the event of a broken cable it will dampen the snap back For additional...

Page 12: ...onal valve and replace the female connectors cover Note For D stytle winch winch operation is controlled directly not through control box REPLACING THE WIRE ROPE If the wire rope has become worn or is...

Page 13: ...l the way into the connector Tighten nuts on all cable connections Replace Switch Assembly Check for voltage at armature port with Switch pressed If voltage is present replace motor Allow to drain and...

Page 14: ...12 WINCH ASSEMBLY DRAWING...

Page 15: ...018 1 Hexagonal Shaft 21 P0350300 1 Drum Assembly 22 P0350019 1 Screw M6 x 8 23 P0350400 1 Gear Carrier Assembly Output 24 P0350020 1 Gasket 25 P0350500 1 Gear Carrier Assembly Intermediate 26 P035002...

Page 16: ...mm 76 2 mm 4 M8 Overall dimensions L W H 13 5 4 3 4 5 343 8mm 110mm 115mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgS 12V DC 12V DC 0 17 7 5 4 22 1000 454...

Page 17: ...4mm 76 2 mm 4 M8 Overall dimensions L W H 13 5 4 3 4 5 343 8mm 110mm 115mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 12V DC 0 17 7 5 4 22 1000 454...

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