CG Emotron FDUL46-1010-CL Hardware Manual Download

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Emotron AFE Drives

Slim-LC Liquid cooled drives

Hardware manual

English

Summary of Contents for Emotron FDUL46-1010-CL

Page 1: ...Emotron AFE Drives Slim LC Liquid cooled drives Hardware manual English...

Page 2: ......

Page 3: ...tective conductor Where a residual current device RCD is used for protection in case of direct or indirect contact only a Type B RCD is allowed on the supply side of this product Use RCD of 300 mA min...

Page 4: ...active the motor will restart automatically provided that the cause of the trip has been removed If necessary take the appropriate precautions Transport To avoid damage keep the AC drive in its origi...

Page 5: ...1 Control board location 17 3 2 Control board 18 3 3 Terminal connections 19 3 4 Configuration with jumpers and switches 20 3 5 Connection example 22 4 Installation 23 4 1 Connection of motor and mai...

Page 6: ...4 CG Drives Automation 01 7694 01r0...

Page 7: ...ard can be put in a cabinet door so that it is always easy to access in case of an emergency 1 3 1 Instruction manuals for optional equipment In the following table we have listed available options an...

Page 8: ...ble device and when used in the first environment is intended to be installed and commissioned only by a professional Second environment Standard EMC includes all other establishments Category C3 PDS...

Page 9: ...gy Low Voltage Directive Declaration of Conformity and CE marking IEC 60721 3 3 Classification of environmental conditions Air quality chemical vapours unit in operation Chemical gases 3C2 Solid parti...

Page 10: ...XR and AFR 1 9 General description The Emotron active front end AFE is a regenerative active front end unit designed to be used either in combination with Emotron motor inverter VSIs i e VFX FDU or wi...

Page 11: ...t in the line current typically THD 30 40 Fig 1 Standard AC drive 1 10 2 AC drive with AFR or AFG FDUL VFXR FDUG VFXG An AFE unit is basically a VSI towards the supply via a filter where the IGBTs are...

Page 12: ...on AFR is to rectify the supply AC voltage into the DC voltage to be fed to or regenerated from the VSIs motor inverter It also keeps the harmonic content of the current exchanged with grid at low lev...

Page 13: ...re charge circuit AFE Emotron AFE module with 24V standby supply board voltage measurement board brake chopper switch optional and integrated pre charge circuit K2 D2 R2 AFR AFG Emotron AFE and filter...

Page 14: ...xample IP54 Q1 Main switch K1 Main contactor RFI EMC filter LCL LCL filter F2 MCB Miniature circuit breaker for pre charge circuit AFE Emotron AFE module with 24V standby supply board voltage measurem...

Page 15: ...how the AC drive will be lifted and transported 2 1 Lifting instructions 2 1 1 Transport by crane All enclosures are suitable for transporting by crane either as free standing enclosures or as bayed s...

Page 16: ...pacity with a cable pull angle of 60 is as follows F1 7000 N F2 7000 N Fig 7 Enclosure combination with internal brackets For the enclosure combination with internal baying brackets and combination an...

Page 17: ...to the immediate vicinity of the base plinth corner pieces Transport of individual enclosures Fig 9 Transport of individual enclosure with fork lift truck Transport of bayed enclosure suites For the...

Page 18: ...16 Mounting CG Drives Automation 01 7694 01r0...

Page 19: ...CG Drives Automation 01 7694 01r0 Control Connection 17 3 Control Connection 3 1 Control board location Fig 11 Control board location example FDUL46 1710 CL left side AFR right side VSI...

Page 20: ...utes to allow the DC capacitors to discharge before connecting the control signals or changing position of any switches If the option External supply is used switch of the mains to the option This is...

Page 21: ...supply voltage 12 Common Signal ground 15 Common Dig signal ground Digital inputs 8 DigIn 1 RunL reverse 9 DigIn 2 RunR forward 10 DigIn 3 Off 16 DigIn 4 Off 17 DigIn 5 Off 18 DigIn 6 Off 19 DigIn 7 O...

Page 22: ...4 The jumpers selections S1 to S4 are used to set the input configuration for the 4 analogue inputs AnIn1 AnIn2 AnIn3 and AnIn4 as described in table 7 See fig 12 for the location of the jumpers Table...

Page 23: ...rtant to have termination and fail safe activated on at least one node on the network to secure proper function The termination shall ONLY be enabled in the cable ends of a RS 485 network The terminat...

Page 24: ...n 8 Reset Common AnOut 1 AnOut 2 DigOut 2 DigOut 1 Motor Fieldbus option Option board Other options 0 10 V 4 20 mA 1 2 3 6 7 5 4 Alternative for potentiometer Optional Default setting Relay 1 Relay 2...

Page 25: ...efer to chapter 5 Water cooling 4 1 Connection of motor and mains cables Mains cables should normally be connected to input terminals of circuit breaker Motor cables to be connected to motor bus bar t...

Page 26: ...around the AC drive motor cables and motor The RFI currents are now fed back to their source the IGBTs so the system stays within the emission levels 4 3 Cable specifications U V W U V W Table 9 Cabl...

Page 27: ...CL 400 2 x 50 240 31 Nm 1 x bolt M12 20 Nm 1 x bolt M10 3 x 70 185 clamp 22 Nm FDUL VFXR46 590CL 630 2 x 50 240 31 Nm 2 x 95 300 30 Nm 2 x bolt M10 6 x 70 185 clamp 22 Nm FDUL VFXR46 730 CL 800 4 x 50...

Page 28: ...50 1 x 25 185 14 Nm 1 x bolt M12 20 Nm 1 x bolt M10 3 x 70 185 clamp 22 Nm FDUL VFXR69 500 CL 500 2 x 50 240 31 Nm 2 x 95 300 30 Nm 2 x bolt M10 6 x 70 185 clamp 22 Nm FDUL VFXR69 750CL 800 4 x 50 240...

Page 29: ...0 CL 1600 6 x bolt M12 10 40 Nm 3 x bolt M10 22 Nm AFR46 1770 CL 2 x 1000 6 x bolt M12 10 40 Nm 3 x bolt M10 22 Nm AFR46 2100 CL 2 x 1250 8 x bolt M12 10 40 Nm 4 x bolt M10 22 Nm Table 13 Cable connec...

Page 30: ...28 Installation CG Drives Automation 01 7694 01r0...

Page 31: ...uit of the AC drive This will switch off the AC drive if the internal temperature becomes too high Fig 17 Typical cooling section FDUL VFXR AFR Drive PEBB PEBB PEBB Cooling section LCL filter Heat Exc...

Page 32: ...is will switch off the AC drive if the internal temperature becomes too high Fig 19 shows water connections without a cooling section Water pipe connections In Out are of type G1 Fig 19 Water connecti...

Page 33: ...ns to disconnecting single control cables or replacing entire drives The Trip Log can be useful for determining whether certain trips occur at certain moments The Trip Log also records the time of the...

Page 34: ...the pressure of the system for abnormal varia tions Rising pressure can indicate flow obstruction Check the flow in the primary circuit at flow indicator The flow must be minimal as initial setup Chec...

Page 35: ...400V kW Rated current A Power 400V kW FDUL VFXR46 250 CL 300 250 132 200 110 2 FDUL VFXR46 295 CL 354 295 160 236 132 2 FDUL VFXR46 365 CL 438 365 200 292 160 2 FDUL VFXR46 590CL 708 590 315 472 250...

Page 36: ...2 FDUL VFXR69 500 CL 600 500 500 400 400 4 FDUL VFXR69 750CL 900 750 710 600 600 6 FDUL VFXR69 1000 CL 1200 1000 1000 800 800 8 FDUL VFXR69 1250 CL 1500 1250 1250 1000 1000 11 FDUL VFXR69 1500 CL 180...

Page 37: ...very 10 min Heavy duty 150 1 min every 10 min Number of PEBB s Rated current A Power 690V kW Rated current A Power 690V kW AFR69 175 CL 210 175 205 140 164 1 AFR69 233 CL 280 233 275 186 220 1 AFR69 4...

Page 38: ...2 5 22 FDUL VFXR46 1010 CL 14 3 27 FDUL VFXR46 1100 CL 16 3 5 28 FDUL VFXR46 1250 CL 18 4 34 FDUL VFXR46 1460 CL 21 4 5 38 FDUL VFXR46 1710 CL 23 5 41 FDUL VFXR46 2200 CL 31 6 55 FDUL VFXR46 2500 CL 3...

Page 39: ...46 700 CL 6 1 5 11 AFR46 885 CL 8 1 7 17 AFR46 1050 CL 9 2 18 AFR46 1400 CL 12 5 3 24 AFR46 1770 CL 18 3 5 33 AFR46 2100 CL 20 4 35 Table 27 Model Losses in water kW Losses in air kW Water flow l min...

Page 40: ...1 LSB Digital Input voltage Max input voltage Input impedance Signal delay High 9 VDC Low 4 VDC 30 VDC 3 3 VDC 4 7 kohm 3 3 VDC 3 6 kohm 8 ms Control signal outputs Analogue Output voltage current Max...

Page 41: ...0 1592 551 FDUL VFXR46 730 CL 1600 2000 722 250 1592 551 FDUL VFXR46 810 CL 1800 2200 806 250 1777 551 FDUL VFXR46 1010 CL 1800 2200 961 250 2119 551 FDUL VFXR46 1100 CL 2000 2400 961 250 2119 551 FDU...

Page 42: ...00 720 250 1587 551 AFR46 1400 CL 2400 2800 950 250 2094 551 AFR46 1770 CL 2400 3000 1370 320 3020 705 AFR46 2100 CL 2400 3000 1370 320 3020 705 AFR69 175 CL 600 1000 369 170 813 375 AFR69 233 CL 800...

Page 43: ...s Chemical gases class 3C2 Solid particles class 3S2 Vibrations According to IEC 60068 2 6 Sinusodial vibrations 10 f 57 Hz 0 075 mm 0 00295 ft 57 f 150 Hz 1g 0 035 oz Altitude 0 1000 m 0 3280 ft 480V...

Page 44: ...dimension for in and out water G1 Table 33 Cooling section Max power losses in kW to water Water flow in l min Cabinet dimensions HxWxD mm Cabinet dimensions with redundant pumps HxWxD mm Cooling sec...

Page 45: ...is to check supplier of inhibitor for the exact values Antifreeze protection Antifrogen with an active substance glycol e g available from Clariant www clariant com Mixture water antifreeze depending...

Page 46: ...170M4803 FDU VFX48 52 004 006 B 25 170M4803 FDU VFX48 52 008 010 B 25 170M4803 FDU VFX48 52 013 018 B 40 170M4806 FDU VFX48 52 026 031 C 80 170M4809 FDU VFX48 025 030 C2 80 170M4809 FDU VFX48 52 037...

Page 47: ......

Page 48: ...CG Drives Automation Sweden AB M rsaregatan 12 Box 222 25 SE 250 24 Helsingborg Sweden T 46 42 16 99 00 F 46 42 16 99 49 www emotron com www cgglobal com Instruction manual 01 7694 01r0 2022 06 01...

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