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UNDERGROUND

SWING GATE 

OPERATOR

IT24N, BENINCA installation manual

I T 2 4 N

Summary of Contents for BENINCA IT24N

Page 1: ...UNDERGROUND SWING GATE OPERATOR IT24N BENINCA installation manual IT24N...

Page 2: ...nties with respect to this manual No part of this document may be copied stored in a retrieval system or transmitted in any form or by any means electronic mechanical optical or photographic without t...

Page 3: ...installation 10 Electrical setup 11 Wiring diagram for safety beams 12 Wiring diagram for other accessories 13 Wiring diagram for motors and open limits 14 Controller features 15 Description of termi...

Page 4: ...n box page 15 Install motor and link to gate page 18 Set limit switches and or fit mechanical endstops page 21 These abbreviated instructions are for the experienced installer who needs a checklist to...

Page 5: ...Electrical setup page 2 Commission system Commissioning and handover Carry out professional handover to client Mount controller enclosure and connect all wiring...

Page 6: ...in order to prevent unauthorized use of the gate Do not in any way modify the components of the automated system Do not install the equipment in an explosive atmosphere the presence of flammable gass...

Page 7: ...e User Guide over to the user Explain these safety instructions to all persons authorized to use this gate and be sure that they understand the hazards associated with automated gates Do not leave pac...

Page 8: ...f the following other EEC Directives Direttiva compatibilit elettromagnetica 89 336 CEE 93 68 CEE and that the following parts clauses of harmonized standards have been applied EN 55022 EN 61000 3 2 E...

Page 9: ...sed position end of travel mechanical endstops must be installed In addition if the gate leaf is wider than 2 5m an electric lock must be fitted and on any width if maximum security is required The in...

Page 10: ...rive arm mechanical release and drive shoe not shown FIGURE 2 FOUNDATION DIMENSIONS Foundation box 294 214 152 98 364 All dimensions shown in millimeters FIGURE 1 GEARBOX AND MOTOR DIMENSIONS page 7 2...

Page 11: ...ss of unit packed Operator Foundation box Controller housing Packaging dimensions Operator Foundation box Controller housing 220V AC 10 50Hz 24V DC Battery driven standard capacity 2 x 7Ah 500mA 27 5V...

Page 12: ...on The following protection fuses are provided on the system Item Type Rating Main controller Master motor circuit 5 x 20mm 20A slow blow Slave motor circuit 5 x 20mm 20A slow blow Light circuit 5 x 2...

Page 13: ...wheel gear 6 Gearbox housing bottom cover plate 7 Operator drive safety cap 8 Foundation box 9 Manual release mechanism 10 Gearbox drive arm 11 24V DC motor and sealing O ring 12 Gearbox housing 13 Fo...

Page 14: ...ugs Duct tape Electric drilling equipment Hacksaw Hammer Measuring tape Pick Pliers Ratchet and extension with a 7mm and 19mm socket Screwdriver 3 5mm flat large star small star Side cutters Spade Spa...

Page 15: ...larger concrete foundation to securely support and locate the foundation box Check that adequate draining can be provided for the foundation box If the swing gate leaf is longer than 2 5mm ensure tha...

Page 16: ...randed n1 4 Optional intercom cable from control box to entry panel 0 5mm multi stranded n2 5 Optional infrared safety beams 3 core 0 5mm multi stranded 6 Optional access control device 3 core 0 5mm m...

Page 17: ...page 14 All cables must be routed in conduit unless underground cable is being used Mains isolator must be less than 1m from the operator Safety beams are always recommended...

Page 18: ...on box installation 1 Determine the correct position for the foundation box i e standard or inside To simplify the installation process it is recommended that the existing gate is removed from the pil...

Page 19: ...the foundation box Condition of the soil around the foundation box 4 Fold the two anchor tabs at 45 away from the base of the foundation box just prior to inserting it into the hole page 16 FIGURE 9 3...

Page 20: ...the hole Ensure the box is placed in a horizontal position with the casing pivot at exactly 90 to the base and perfectly aligned with the gate s hinge 7 Lay a 30mm PVC conduit through the cable hole...

Page 21: ...undation box Motor and gate assembly 1 Remove the bottom hinge from the gate only one hinge on each gate is required with the drive unit itself serving the purpose of the bottom hinge Remove bottom hi...

Page 22: ...the motor into the foundation box onto the mounting bolts in the base of the box and tighten in position using the M10 nylon nuts supplied 2 Assemble the drive arm onto the gearbox just above the lim...

Page 23: ...e ensuring that the pivot on this assembly is perfectly aligned with the top hinge of the gate Align the top hinge with the pivot page 20 FIGURE 18 5 Pre assemble the drive assembly consisting of the...

Page 24: ...us page FIGURE 22 Limit switches and mechanical endstops Closed endstop 1 It is necessary to mount a solid mechanical endstop into the ground Ensure that the gate leaves stop firmly up against the sto...

Page 25: ...s to in the open position 5 The limit switch disc should already have been mounted onto the motor s output shaft at an earlier stage 6 Assemble the microswitch group in either of the positions availab...

Page 26: ...to the requirements of all applicable local electrical codes It is recommended that a licensed electrical contractor perform such work 1 Secure control box to the wall using the most appropriate mean...

Page 27: ...ion Earth system at the gate using a copper earth spike Ensure that the system is connected to ESCOM or main earth FIGURE 29 FIGURE 28 4 Check that the charger is connected to the controller Ignore th...

Page 28: ...iver beam inside Receiver beam outside Transmitter beam inside Transmitter beam outside Although this terminal is marked as 12V the controller is modified to supply 24V DC Although these terminals are...

Page 29: ...ote 2 Note 3 See note 1 1 Connect a single pole single throw switch between terminal 5 and common for external autoclose or select switch 1 ON 2 Fit IN4007 freewheeling diode across lock anode connect...

Page 30: ...modified to supply 24V DC Although these terminals are marked as 15V the controller is modified to be supplied by 30V AC 13 Wiring diagram for motors and open limits page 27 FIGURE 32 Only connect th...

Page 31: ...he controller Ensure that the battery polarity is correct 6 Switch on the mains supply via isolator 7 Check that the green charger LED on the controller lights up Control card setup 8 Select dipswitch...

Page 32: ...en using the Autoclose feature FIGURE 37 Set motor polarity 10 Identify status LED which will give information on gate status whether gate is open closed etc FIGURE 38 11 Set the polarity of each moto...

Page 33: ...g 17 Trigger the gate s and when the gate s have traveled approximately halfway through the opening or closing movement obstruct the gate s noting the effort required to stop them 16 Start with the po...

Page 34: ...page 31 FIGURE 42 18 Adjust the respective potentiometer depending on whether the gate was opening or closing clockwise if the gate stopped too easily or anti clockwise if the gate was hard to stop...

Page 35: ...f automatically closing the gate after an adjustable autoclose time Autoclose time A potentiometer is provided on the controller to adjust the Autoclose time between five and thirty seconds Autoclose...

Page 36: ...d while the gate is moving or in the open position it will only activate when the gate is back in the closed position For instance this ensures that while the property is left unattended for extended...

Page 37: ...a courtesy light and switches on for a preset timed period of two minutes every time the gate is activated Pillar Light Control LIT It can be turned on permanently by making a contact via a single pol...

Page 38: ...input Using the switch to make a contact between this input and COM will cause the Autoclose feature to be switched on Breaking the contact will disable the feature Activates the Pillar Light output T...

Page 39: ...These two terminals provide a normally open potential free contact which is generally used to switch on a Pillar Light Courtesy Light This contact is fuse protected 5A The contact is activated for a...

Page 40: ...vated MLC red On when master limit switch in the closed position is activated SLO red On when slave limit switch in the open position is activated SLC red On when slave limit switch in the closed posi...

Page 41: ...osing One flash every two seconds Pillar light override is activated Two flashes every two seconds No mains present Three flashes every two seconds Battery voltage is low Four flashes every two second...

Page 42: ...clockwise If an external lock is fitted this must also be released 2 Pull manual release sideways to disengage gate leaf from operator 3 To re engage gate leaf swing handle back to centre position re...

Page 43: ...pets or other obstructions NO ONE MAY CROSS THE PATH OF A MOVING GATE Always keep people and objects away from the gate and its area of travel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS...

Page 44: ...Notes...

Page 45: ...Notes...

Page 46: ...Notes...

Page 47: ...Notes...

Page 48: ...sys com Sharecall 0860 CENTURION 0860 236 887 Head Office 27 11 699 2400 Sharecall Technical Support 0861 003 123 or 27 11 699 2481 from 07h00 to 18h00 GMT 2 Sharecall numbers applicable when dialed f...

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