Cembre B68M-P18A-KV-RC2 Operation And Maintenance Manual Download

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ELECTRO-HYDRAULIC BATTERY PUMP

RADIO CONTROLLED

Certiﬁed Environmental

Management System

Certiﬁed Occupational

Health & Safety

Management System

Certiﬁed Quality

Management System

18 M 033 U

B68M-P18A-KV-RC2

ENGLISH

OPERATION AND MAINTENANCE MANUAL

Summary of Contents for B68M-P18A-KV-RC2

Page 1: ...TERY PUMP RADIO CONTROLLED Certiﬁed Environmental Management System Certiﬁed Occupational Health Safety Management System Certiﬁed Quality Management System 18 M 033 U B68M P18A KV RC2 ENGLISH OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...2 FIG 2 A G F C B FIG 1 1 5 9 10 12 8 7 3 2 4 2 11 D 6 E ...

Page 3: ...3 TC085Y KV RC2 TC096Y KV RC2 TC120Y KV RC2 FIG 3 6 5 4 3 2 1 7 3 1 6 5 7 5 7 1 6 3 2 2 8 5 FIG 4 example of a cutting opera tion within a manhole with user at a safe distance away ...

Page 4: ...4 CLICK 0 50 100 Battery FIG 6 3 FIG 5 FIG 7 P Female Quick coupler Male Quick coupler Female Quick coupler Male Quick coupler Cutting head RC2 Battery pump RC2 Flexible insulated hose 1 2 ...

Page 5: ... grounding wire purchase separately TC085Y KV RC2 TC120Y KV RC2 8 4 6 16 17 2 FIG 8 FIG 9 FIG 10 FIG 11 SS TCY strap 2 connect the other end of the grounding wire to a suitable grounding point grounding wire ...

Page 6: ...6 FIG 13 212 7 3 236 9 3 350 13 8 405 15 9 mm inch OIL 1 Max oil level FIG 12 1 WARNING use dielectric oil only For type and quantity refer to section 1 page 9 ...

Page 7: ... equipment Protect the pump and accessories from rain and moisture Water will damage the pump and battery The flexible hydraulic hose supplied should always be used to connect the hydraulic head to the pump The hydraulic head should never be directly connected to the pump The pump contains dielectric oil which must not be polluted with any other types of oil Never connect to the pump any hydraulic...

Page 8: ...tteries into fire or water Always recycle batteries after use Never dispose of batteries with household waste they must be deposited at the dedicated collection points for disposal Transporting Li Ion batteries Lithium Ion rechargeable batteries are subject to the legal requirements on hazardous goods In the event of road transport by the user no further precautions are necessary In the event of t...

Page 9: ...il supply high speed low pressure low speed high pressure US gpm l m US gpm l m 0 34 1 28 0 07 0 25 Motor V DC 18 Radio receiver frequency remote control cutting head blade travel sensor Mhz Mhz 2405 2480 915 USA CANADA AUSTRALIA Operating temperature F C 5 to 122 15 to 50 Oil reservoir capacity cu in cm3 58 6 960 Recommended dielectric oil TOTAL DIEKAN 1640 Operating speed Double speed action ope...

Page 10: ...paired to its associated pump This procedure is completed by Cembre prior to delivery Due to this the use of non paired pumps and cutting heads is not recom mended and should be avoided In order to trace all of the components of each complete unit such as pump cutting heads radio control the user should check the identification number reported on the tag attached to each item 1 2 Description B68M ...

Page 11: ...ntrol mode RADIO ON enables the radio remote control Ref to section 7 4 for further details Main components Ref to Fig 2 1 OIL FILLER CAP for accessing the pump s oil tank 2 STRAP FASTENING RING to attach the shoulder strap and transport the pump It can be used to hang the radio control before the storage of the pump 3 BATTERYRELEASEDEVICE tolock unlockthebattery pressthebutton 3 andpushthebattery...

Page 12: ...s on Ref to section 7 Do not apply pressure to or stab at the touch button a light touch using a bare finger is sufficient The command pulse is sent when the finger releases the button The capacitive touch button may not work if touched using objects or when wearing gloves therefore always operate it using a bare finger 10 OLED DISPLAY switches on when the control button 11 on the pump is pressed ...

Page 13: ...The radio remote control automatically switches off after 3 minutes of inactivity 2 PUMPBUTTON tostartthepump motor ortoresetanyalarmswhenpressedand held for 2 seconds 3 RELEASE BUTTON can be operated at any time other than if there is an error toreleasethepressureallowingoiltobe returned to the pump reservoir 4 INDICATOR LED the center LED flashes whentheradiocontrolisON green when the remote con...

Page 14: ...unlight high temperatures and high humidity Do not throw batteries onto fire 3 INSULATED FLEXIBLE HOSE High pressure flexible hoses are subject to a natural ageing process which can result in a reduction in performance potentially affecting safety of the operator As a result theirlifespanislimited Inordertoensuresafeuseoftheirunits Cembrerecommends replacing the hose within 10 years from the date ...

Page 15: ...d for the diameter of the cable to be cut and use only with the associated paired pump The cutting heads must be positioned manually around the cable to be cut they are fitted with eyelets to hang the head for better support during operation A grounding point is provided to facilitate grounding of the cutting head when required Cutting head description Ref to Fig 3 1 MALE INSULATED QUICK COUPLER 5...

Page 16: ...15 using the clamps and the other end to the grounding system 4 3 Positioning the cutting head around the cable The appropriate cutting head should be chosen based on the size of the cable to be cut The cutting head must then be manually positioned around the cable TC096Y KV RC2 insert the cable between the blades TC085Y KV RC2 release latch 4 to open the blades insert the cable close the head and...

Page 17: ... complete the cutting operation If this is not the case the pump does not start The LED 4 light will FLASH intermittently and the buzzer 5 will emit an audible signal coordinated with the LED light Remove the battery from the pump Ref to Fig 6 Connect the flexible hose first to the cutting head and then to the pump Ref to Fig 7 Insert the battery into the pump Activate the pump by pressing forward...

Page 18: ... the cutting head and the pump is 33 ft 10 m assuming that the pump is positioned in proximity of the manhole or on the ladder under the street level Do not place the pump on dirty surfaces or in the presence of water Lower the cutting head and the flexible hose into the manhole Position the blades of the cutting head perpendicularly around the cable that has been identi fied for the cut as descri...

Page 19: ...ED RELEASE MODE by pressing the release button 3 times within 2 seconds refer to section 7 3 1 for further details 2 THERE IS NO CERTAINTY THAT THE CABLE HAS BEEN FULLY CUT AFLASHINGLEDLIGHT 2MIN andtheINTERMITTENTBUZZER 30seconds informstheoperatorthatthebladetravelsensorsignalhasnotbeenreceived the display will show the following flashing screen In order to reset the alarm hold the pump button f...

Page 20: ...eration Releasing the pump button before the automatic stopping of the motor will cause the pump to stop keeping the oil pressure stable Pp at its current pressure level To complete the operation press the pump button once more until the motor stops automatically At the end of the cycle releasing the pump button will start the automatic release of the ram and will allow return of the oil to the oi...

Page 21: ...he various screens in the main menu touch the capacitive button 9 repeatedly Operating pressure expressed in bar Pump default setting CUTTING SMART RELEASE Operating pressure expressed in psi Pump default setting CUTTING SMART RELEASE Operating mode set Ref to section 7 2 for further details Release mode set Ref to section 7 3 for further details Pump control mode set Ref to section 7 4 for furthe...

Page 22: ... bar Pn 10573 psi 60 1 2 3 4 5 6 7 8 P 0 psi P 0 bar Pn 729 bar P 0 bar RC OFF Pn 729 bar OK OK P 0 psi P bar Pn 729 bar OK Pn 729 bar Pp 731 bar Pn 729 bar P 0 bar 58 01 59 60 Specifically for using the pump with Cembre hydraulic heads for crimping of electrical connectors NOTE When the crimping mode is active the LED light and the buzzer are deactivated To change the desired operating mode proce...

Page 23: ...retraction to be interrupted at any point To change the release mode proceed as follows Select screen 4 from the main menu Ref to section 7 1 hold the finger on the touch button 9 until a confirmation beep is heard the choice made is show by the related pictogram Whenthebatteryisremovedfromthepumporafter1hourof inactivity displayOFF onceyouwakethepumpup itwillalwaysstartwiththedefaultsetting SMART...

Page 24: ...uccessfulcuttingoperationisdependentontwocontrolmechanisms 1 the pressure reached is 100 bar 2 the correct signal from the blade travel sensor is received Upon completion of a successful cutting operation the display will show the amount of energy saved during the cutting cycle due to the pump not having to develop maximum pressure before both of the above control mechanisms were met Ref to sectio...

Page 25: ...rm press the pump button once for 2 seconds repeat the cut Before approaching the cutting area to check the problem strictly follow the safety and working procedures established by the responsible power utility position the head next to the pump making sure that obstacles are not in between pump and head check the identification number of the head and of the pump reported on the tag check again th...

Page 26: ...i P bar Pn 729 bar OK Pn 729 bar Pp 731 bar Pn 729 bar P 0 bar 58 01 59 60 Cuttingoperationconcludedsuccessfully Ref to 7 5 flashing 0 1 s ON 0 1 s OFF intermittent 0 1 s ON 0 1 s OFF Pp 325 bar RESET SW S1J41405 ERROR 001 30001 BATTERY Pn 729 bar 002 003 BATTERY 004 max min max 90 90 OK Pn 729 bar Pp 731 bar 29 bar 0 bar 573 psi 0 psi P 0 bar Pn 729 bar P 0 bar 29 bar bar Pn 729 bar P 0 bar 60 Pp...

Page 27: ...ways completely release the pressure of the oil by holding down the release button ensure that the ram of the connected hydraulic head is completely retracted before disconnecting the head Remove the battery from the pump Turn off the remote controller Disconnect the flexible hose avoid folding it with tight bends or knots that may compromise its integrity Store the pump and accessories in the can...

Page 28: ...upplied by Cembre together with the tool or fill in and attach the form available in the ASSISTANCE section of the Cembre website _________________________________________________________________________________________ Following information applies in member states of the European Union USER INFORMATION in accordance with Directives 2011 65 EU and 2012 19 EU The Not in the bin symbol above when s...

Page 29: ...mp communicates the progress of the cutting operation by audible and visual indicators All at a safe distance Safe Cut Technology Fitted with LED indicators and a buzzer to communicate during progress and at the completion of the cutting operation Smart Release Technology Selecting the SMART RELEASE mode on the OLED display allows the operating pressure to be maintained until the operating button ...

Page 30: ... down in the man hole 18 STEP 3 Cutting operation 19 STEP 4 Checking the unit after the cutting operation 19 6 INSTRUCTIONS FOR USE Crimping operation 20 7 NAVIGATION MENU DISPLAY 21 7 1 Structure of the main menu 21 7 2 Choosing the operating mode 22 7 3 Change the release mode 23 7 3 1 Extended release phase 23 7 4 Change the pump control mode 24 7 5 Alarms Warning 24 7 6 Errors Malfunctions 25 ...

Page 31: ...31 ...

Page 32: ...dex E mail info cembre fr www cembre fr Cembre España S L U Calle Verano 6 y 8 28850 Torrejón de Ardoz Madrid España Teléfono 91 4852580 Telefax 91 4852581 E mail comercial cembre es www cembre es Cembre GmbH Heidemannstraße 166 80939 München Deutschland Telefon 089 3580676 Telefax 089 35806777 E mail sales cembre de www cembre de Cembre Inc Raritan Center Business Park 181 Fieldcrest Avenue Ediso...

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