CDL 81008 Owner'S Manual Download | Manualshive

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OWNER’S

MANUAL

NANO RO

REVERSE

OSMOSIS SYSTEM

Version 1.0

06/11/2020

© All rights reserved - CDL Maple Sugaring Equipment

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Summary of Contents for 81008

Page 1: ...OWNER S MANUAL NANO RO REVERSE OSMOSIS SYSTEM Version 1 0 06 11 2020 All rights reserved CDL Maple Sugaring Equipment ...

Page 2: ...2 CDL Sugaring Equipment ...

Page 3: ...CATIONS 8 FITTINGS 9 FLOW DIAGRAM 10 RINSE 12 WASH 13 DRAIN 14 CONCENTRATION 1 PASS 15 CONCENTRATION BATCH 16 HOW TO REPLACE FILTRATION CARTRIDGES 17 HOW TO INSTALL MEMBRANES 17 DAILY MEMBRANE CLEANING 18 PROTECT FROM FREEZING 18 IMPORTANT NOTES 18 LONG TERM STORAGE PROCEDURE 19 WATER QUALITY GUIDELINES 20 WARRANTY 21 ...

Page 4: ... by CDL 5 Please handle install and move the unit with care to avoid damaging the more delicate parts 6 Before beginning operation install the membranes and the 5 micron filters in their respective housings 7 Wash and rinse the system thoroughly before concentrating the sap see daily membranes cleaning page 18 8 During concentration do not exceed 100 psi for the 3 membrane system and 70 psi for th...

Page 5: ...age 3 The 5 micron filter effectively removes sediment mold suspended matter and other substances from the water 3 8 yellow feed tube Stage 4 Reverse osmosis is applied using the 600 GPD RO membrane filter 3 and the 0 0001 μm RO membrane allowing only pure water molecules and dissolved oxygen to pass through Organic molecules such as sugar and good minerals are concentrated 3 8 red tube on the rec...

Page 6: ... Line Strainer PP Filter 600 gal 66821001 Membrane Housing Wrench 600 GPD RO Membrane 660600 1 4 3 8 Tube Filter Housing Cap O ring Filter Housing Citric acid1 kg powder 66994 Organic membrane soap Superflow green 1 kg powder 662403 Cleaning products not included ...

Page 7: ...ment PRODUCT DESIGN DESCRIPTION 1 800 gal 36 V Pump 2 Pressure Gauge 3 On Off Button 4 5 Micron PP Filter Housing DESCRIPTION 5 3213 Membrane Housing 6 Recirculation Pump 7 Flow Switch 8 Feed Port 1 1 2 6 8 7 2 3 4 8 5 4 5 ...

Page 8: ...tridge Tool for pre filter housing Tool for membrane housing 12 3 8 suction tubing with strainer yellow 12 3 8 permeate tubing blue 12 1 4 concentrate tubing red Spare fitting kit Spare O ring kit 3x 600 GPD membrane 2x pre filter cartridge Tool for pre filter housing Tool for membrane housing 12 3 8 suction tubing with strainer yellow 12 3 8 permeate tubing blue 12 1 4 concentrate tubing red Spar...

Page 9: ... 1 2 TUBE MIPT 664652 6 ADAPTATOR 1 4 X 1 8 TUBE FIPT 664653 7 VALVE 1 4 TUBE 664667 8 CAP 1 4 TUBE 664655 DESCRIPTION ITEM NUMBER 9 CAP 3 8 TUBE 664654 10 ELBOW 3 8 X 3 8 TUBE STEM 664659 11 ELBOW 1 4 X 1 4 TUBE STEM 664660 12 TEE 3 8 X 1 4 X 3 8 TUBE 664664 13 ADAPTATER 3 8 X 1 2 TUBE FIPT 664651 14 SPRING CHECK VALVE 3 8 TUBE 664663 15 MANOMETER 0 140 PSI 1 8 MIPT 664662 1 6 11 10 13 2 7 12 3 8...

Page 10: ...ge 0 100 psi Filter Cartridge Suction Mesh Filter Membrane 1 Membrane 2 Concentrate Control Valve IN OUT IN OUT OUT OUT IN IN OUT OUT Concentrate 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube Permeate 3 8 Tube 1 4 Tube 3 8 Tube Flow diagram 2 membrane model ...

Page 11: ...ne 1 Membrane 2 Membrane 3 Check valve Concentrate Control Valve IN OUT IN IN OUT OUT OUT OUT IN IN IN OUT OUT OUT Concentrate 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 1 4 Tube 3 8 Tube OUT IN PI Pressure Gauge 0 100 psi 3 8 Tube 3 8 Tube OUT 3 8 Tube Permeate Flow diagram 3 membrane model ...

Page 12: ...n line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat ...

Page 13: ...n line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat ...

Page 14: ... Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal P...

Page 15: ...on Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal...

Page 16: ...nse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Permeate...

Page 17: ...the gasket is still in place 5 Make sure that the cartridge is centred in the housing Screw the housing into place HOW TO INSTALL MEMBRANES 1 Unscrew the cover from the housing 2 Remove the old membrane 3 Lightly lubricate all O rings and casing seals with silicone based food grade grease Insert the new membrane fully into the housing 4 Make sure the membrane seal is on the cover side 5 Screw the ...

Page 18: ...rmeate PROTECT FROM FREEZING Protect the equipment from freezing during temporary storage If the equipment must remain in a cold place remove the filters and drain the equipment properly Reinstall filter housing and run the pump dry for a few minutes This will partially remove water from the system and prevent frost damage to the pumps and other parts Make sure there is no water remaining in the e...

Page 19: ...is safe to use 3 Citric acid treatment Treating with citric acid helps dissolve minerals that may partially block membrane pores Following the washing procedure add 1 4 cup of citric acid to a 5 gallon bucket of 80 F permeate Run the equipment in a closed loop for 1 hour or more allow soaking overnight If the water is cloudy wash the system with CDL Super Flow Green then rinse 4 Storage solution Y...

Page 20: ...water Chlorinated water must not be used to rinse or clean the membranes Special attention should be paid to possible contaminants such as iron manganese and silicates Clean water must meet the following specifications at all times Important note When possible RO permeate is always preferred for washing and rinsing membranes CONTAMINANT REQUIREMENT Iron 0 05ppm Manganese 0 02ppm Silicate 5ppm Alum...

Page 21: ... Filters and membranes are not covered by this warranty Parts found to be defective are subject to inspection by CDL which will confirm or deny that said product is subject to a manufacturing defect If so the product will be replaced or repaired at CDL s sole discretion Transport costs and all other freight charges associated with replacing or repairing products shipped to CDL s factory must be pr...

Page 22: ...22 CDL Sugaring Equipment NOTES ...

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