- 1 -
PJ2-3005-4CA-PE
PARALLEL
L1
L2
HLV3
Series
Spot Lights
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
The following symbols in the instruction guide indicate and classify the precautions.
The following symbols are used in this instruction guide to indicate and classify
the relative importance of warnings and cautions.
Warning
Do not disassemble or modify the Spot Light.
Doing so may result in fire or electric shock.
DISASSEMBLY
PROHIBITED
LED light radiation may cause corneal or
retinal abnormalities if you look directly at
the light. To prevent harmful light exposure,
never look directly at the LED light.
MANDATORY
ACTIONS
Do not touch the Spot Light with wet hands.
Doing so may result in electric shock.
DO NOT TOUCH
WITH WET HANDS
This product generates high temperatures. Do
not touch the Spot Light while it is turned on
or immediately after it is turned off, or burning
may result. Provide cooling with a fan or other
ventilation if the Spot Light is to be used in a
closed space.
MANDATORY
ACTIONS
Make sure that the Spot Light is free of
moisture or any liquid. Exposure to water may
result in fire or electric shock.
DO NOT SUBJECT
TO MOISTURE
Connect or disconnect the light cable only after
turning off the Control Unit for LED Light Units.
Failure to do so may result in circuit damage,
fire caused by a minute spark, or electric shock.
MANDATORY
ACTIONS
If abnormal condition occurs such as fuming,
heat, smell, noise, or so on, stop using
the Spot Light immediately, turn OFF the
Dedicated Control Unit and unplug the power
cord. A fire or electric shock may result if the
Spot Light is kept used.
MANDATORY
ACTIONS
Using Infrared Light Units (HLV3-22IR860)
Make known to all personnel concerned the
risk of ultraviolet radiation. Failure to do so
may cause incorrect handling.
MANDATORY
ACTIONS
These products have been designed with full consideration of safety. However, incorrect
usage of the products may result in fire, electric shock, or other serious damages. Please
ensure to follow the conditions below.
These symbols indicate prohibited actions.
This symbol indicates required actions.
DO NOT TOUCH
WITH WET HANDS
PROHIBITED
MANDATORY
ACTIONS
DO NOT SUBJECT
TO MOISTURE
Please install the Spot Light to locations with following conditions.
Incorrect installation location may cause Spot Light failure.
In a flat and stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature
changes.
Places free from any water, oil, liquid, chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidifiers,
air conditioners, heaters, or stoves.
Do not use the Spot Light in the following situations.
Under conditions or in an environment not described in this Instruction Guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
DISASSEMBLY
PROHIBITED
Caution
Do not use user-made cables. Doing so may
cause Spot Light failure. Use the CCS extension
cable if it is necessary to extend the distance
between the light and the Control Unit.
PROHIBITED
Use a standard Extension Cable that is
manufactured by CCS. However, if the cable
is too long, the light intensity will decrease
due to voltage drop caused by the DC
resistance of the cable.
MANDATORY
ACTIONS
Do not use the branch cables. Doing so may
cause Spot Light failure.
PROHIBITED
A lways c onnec t the Spot Lights to the
Dedicated Control Units specified by CCS.
Not doing so may cause Spot Light failure.
MANDATORY
ACTIONS
Be careful of static electricity. Damage to the
Spot Light may occur, if a person charged
with static electricity touches it. Keep the Spot
Light away from all items charged with static
electricity.
PROHIBITED
Do not drop the Spot Light or subject it to
impact. Doing so may cause the Spot Light to
malfunction.
PROHIBITED
Warning
Indicates that incorrect
usage may result in serious
injury or death.
Caution
Indicates that incorrect
usage may result in injury
or property damage.
Confirming Product Information
LED Light for Machine Vision
and Indust r ial Insp ec t ion
Important Information for Equipment Safety
- Read Before Use -
1
2
3
The following tag is attached to the cable on the LED Light. The color of the label indicates
the luminescence color of the Light. The back of the tag there is a name label that gives the
model number, power consumption, and serial number. Be sure to check the contents before
using the product and handle the label with care. If the label is missing or damaged and the
contents cannot be checked, please contact CCS Inc.
Major Combinations
HLV3-22-4-NR Series
5
HLV3-3M-RGB-4
6
HLV3-22-1/2 Series
2
HLV3-22-2-1220 Series
3
HLV3-22-4M/4S Series
HLV3-22IR860
4
The HLV3-series Spot Lights are used in combination with a coaxial lens or other equipment.
Refer to the following figures, mount the Spot Light on a coaxial lens, and fix it with an
appropriate torque.
The numbers (
1
to
12
) in the figures below correspond to those in
7. Main Specifications
and
8. Dimensions.
Mounting on a Coaxial Lens
The Spot Light can be mounted
on a coaxial lens.
The inner diameter of the lens for
mounting the Spot Light
1
,
2
, or
4
must be 8 mm, and that for the
Spot Light
3
must be 12 mm.
Mounting on a Microfiber Head
5
6
Microfiber Heads
series
Connecting adaptor (included with the Microfiber Head)
Light Sources
5
and
6
are
d e d i c a t e d l y d e s i g n e d f o r
Microfiber Head. For detailed
i n f o r m a t i o n , r e f e r t o t h e
instruction guide for Microfiber
Heads.
4
Control Unit
connector
Spot Light
connector
Operating Instructions
1) Connect the light cable of the Spot Light
to the Dedicated Control Unit output
connector.
2) Turn ON the Dedicated Control Unit, and
then turn ON the Spot Light.
3) Focus the imaging device, such as a
camera, onto the inspection object.
4) Adjust light range, light angle, and radiant
quantity to optimize images. Adjust the
radiant quantity at the Dedicated Control
Unit.
Read the instr uction guide for the
Dedicated Control Unit before use.
HLV3-14 Series
1
Mounting on a Condenser Lens
(Optional Product, Sold Separately)
The Spot Light can be mounted
on a Condenser Lens (
7
to
11
).
Use a Light Aperture Adapter
(
12
) as needed.
For detailed dimensions of the Condenser Lenses and Light Aperture Adapters, refer to
8. Dimensions
.
Make sure that the Dedicated Control Unit is turned OFF before you connect the Spot Light.
MANDATORY
ACTIONS
Using Infrared Spot Light (HLV3-22IR860)
Do not expose human eyes to IR radiation. Also, make known to all personnel
concerned the risk of IR radiation.
Caution
MANDATORY
ACTIONS
Using RGB Spot Lights (HLV3-3M-RBG-4)
Changes in radiant quantities over time are different for different colors (red, green, and
blue). If you use different colors at the same time, you will need to adjust them periodically.
Coaxial lens
(macro lens
or telecentric
lens)
Camera
2
3
1
4
2 4
7
11
to
HLV3-series
Spot Light
Coaxial lens
Camera
Inspection object
Dedicated
Control Unit
M A D E I N J A P A N
M O D E L
I N P U T
S / N
H L V 3 - n n R D - 2
n n n m A = n . n W
0 1 2 3 4 5 6 7 8 9
M a n u f a c t u r e r : C C S I n c .
3 7 4 O k a k u e n c h o , K a m i g y o - k u ,
K y o t o 6 0 2 - 8 0 1 1 , J a p a n
E U I m p o r t e r : C C S E u r o p e N . V .
B e r g e n s e s t e e n w e g 4 2 1 B ,
1 6 0 0 S i n t - P i e t e r s - L e e u w , B e l g i u m
Tag example
Back
Front
12
HL-30,
HL-24-21,
HL2-25-P,
HL2-50-P, or
HL2-M50-C
SB-HL2
series
