CCH 73275 Operation And Installation Manual Download | Manualshive

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Rev. 1.0

3/2020

Operation and Installation Manual

CCH® Elite System

Model CCH-1HCE

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Summary of Contents for 73275

Page 1: ...Rev 1 0 3 2020 Operation and Installation Manual CCH Elite System Model CCH 1HCE...

Page 2: ...tions 10 5 1 Install the Booster Pump Venturi Loop 10 5 2 Install the Flow Switch 10 5 3 Feeder Setup Connect the Discharge Tubing Line 11 5 4 Feeder Setup Connect the Inlet Tubing Line 11 5 5 Mount t...

Page 3: ...he Booster Pump 11 Figure 6 DIP Switch Location and Feed Cycle Settings 14 Figure 7 Bucket Funnel Installation 17 Figure 8 Bucket Funnel Removal 17 Figure 9 115 VAC Control Box Wiring Schematic 25 Fig...

Page 4: ...information and precautions regarding the proper handling of CCH tablets If any part of this profile is unclear to you please stop immediately and contact Sigura at 800 478 5727 Danger This system con...

Page 5: ...ectrical component enclosures in place Failure to do so may result in injury Warning Always operate system components with safety guards in place Failure to do so may result in injury Warning Observe...

Page 6: ...water from the pool return to enter the inlet water manifold at the proper supply flow rate 4 Low velocity high volume water enters the reservoir and covers the bottom of the basket 5 CCH tablets ero...

Page 7: ...udes A1 Hopper lid hinge pin and retainer A2 HCE grid basket A3 HCE bowl A4 Junction Box A5 Front cover A6 Feeder control box A7 ESV emergency shutoff valve picture not shown A8 ESV nut wrench picture...

Page 8: ...00 240 V AC 15 20 A dedicated outlet 50 60 Hz single phase only 50 Hz systems require a locally sourced booster pump see booster pump section page 11 for more information Determine the inlet and outle...

Page 9: ...l Pipe wrenches or gas pliers Tubing cutters Saw to cut PVC pipe 4 2 4 PPE Safety glasses Rubber gloves Apron 4 3 Pre Installation Checklist Table 1 Pre installation Checklist Item No Check Completed...

Page 10: ...oth ends of the venturi 9 Thread the 3 4 x 1 2 reducer coupling onto the venturi suction 10 Complete the 1 piping run from the inlet nipple to the booster pump suction 11 Connect the discharge of the...

Page 11: ...the 1 2 ball valve and strainer at the booster pump discharge prior to the venturi 3 Estimate how much tubing is needed to make the connection between the feeder and venturi and cut the appropriate t...

Page 12: ...the booster pump wiring 5 7 Connect the Flow Switch Cable Connect the orange flow switch cable to the flow switch 1 Route the flow switch cable so that it is not a tripping hazard 2 The M12 connector...

Page 13: ...nted in the correct direction of flow on the venturi solenoid valves and check valves 9 Is grid basket placed in HCE bowl correctly so that it cannot spin around 6 1 System Startup Note Before startin...

Page 14: ...igure 6 DIP Switch Location and Feed Cycle Settings 4 The below Feed Cycle Settings table shows On Off feed times in seconds based on the combination of DIP switch settings The higher on times yield h...

Page 15: ...correctly connected to the flow switch or the flow switch is bad FEED WASH ALERT Off when the power is on Off 3 Slowly open the inlet ball valve to allow water to flow through the manifold 4 Press the...

Page 16: ...demand terminates the feeder will go into its wash 15 sec On Off cycle 10 If more water goes into the feeder than is able to be removed by the venturi the alert indicator light will come on indicating...

Page 17: ...el on the bucket opening and turn it clockwise until the bucket funnel is firmly seated on the bucket Listen for the ratcheting sound of the locking mechanism to confirm that the funnel is properly in...

Page 18: ...mbly if leaking 2 Close inlet ball valve 3 Remove strainer basket and visually inspect for cracks and debris 4 Remove strainer screen and wash it out prior to replacing it back into the basket 5 If sc...

Page 19: ...the valve If the solenoid makes a rattling noise when energized consider rebuilding or replacing the valve 2 min 8 2 Cleaning Procedures 8 2 1 Equipment Needed PPE Rubber gloves Apron Safety glasses L...

Page 20: ...t and let it soak for 24 hours 8 2 3 Comprehensive Offline Cleaning Instructions Warning Always label the contents of cleaning buckets 1 If possible allow the hopper to run completely out of CCH table...

Page 21: ...hopper b Add 32 oz of clean water to the hopper c Check the chlorinator and tank again in another hour 16 After 1 hour check the venturi If it is still scaled add some more acid and water in the soaki...

Page 22: ...Clean or replace discharge tubing and fittings Refer to cleaning instructions page 19 Clogged check valve Remove and clean the check valve Clogged venturi Remove venturi and clean Refer to cleaning i...

Page 23: ...xible tubing 10 1 2 Product Specifications Table 7 Operational Specifications Dry Chemical Capacity 90 lbs 45 lbs reserve 40 8 kg 20 4 kg reserve 91 8 lbs 41 6 kg of available chlorine Tank Size Solut...

Page 24: ...f Time vs Available Chlorine Delivery Rate lbs day On Off seconds On Time Available Chlorine lbs day Output 44 16 74 125 100 38 22 63 111 87 5 32 28 53 97 75 27 33 45 86 67 22 38 37 75 58 16 44 27 62...

Page 25: ...AL PUMP COM 1 2 LINE IN 120 240 VAC LINE GND PUMP GND 3 4 PUMP HOT 6 5 NC PUMP OUT 5 6 1 2 3 4 4 3 2 1 6 5 To 115 430 03 Terninal Block Wiring Asembly KEY 1 HD1 TB8 TB7 TB6 TB4 TB3 SW1 ON C4 104 PIC16...

Page 26: ...SAFETY GROUND L1 SWITCHED L2 LEVEL SWT KEY 1 COM 1 2 HD1 TB8 HI LIMIT SWT FLOW SWITCH 24 VDC 3 COM FEED SOL 24 VDC 1 2 TB7 TB6 COM COM WASH SOL TB4 TB3 SW1 ON C4 104 PIC16F883 2003 OJE 124 U4 RY3 U1...

Page 27: ...Manual Model CCH1 HCE Rev 1 0 3 2020 27 Figure 11 Feeder Junction Box Wiring Schematic HI LIMIT SWITCH PROVIDED BY IWC PROVIDED BY IWC WATER VALVE DIN JACK FEED VALVE DIN JACK PROVIDED BY IWC 1 2 1 2...

Page 28: ...1G 1H No Description Part Number 1 HOPPER AND BASE EXTERIOR COMPONENTS if applicable use both part numbers when placing order 1A CCH Lid Lid label 73214 73252 1B Hinge Pin and Retainer Clip N A 1C CCH...

Page 29: ...C 2G 2A 2B No Description Part Number 2 HOPPER INTERIOR COMPONENTS 2A Junction Box comes with the Control Box N A 2B Solenoid Valve 79664 2C Wiring Harness comes with the Control Box N A 2D Grid Baske...

Page 30: ...Valve Assembly 79217 3B 3 4 NPT Plug PVC replacement customer sourced N A 3C 1 2 90 Tubing Connector W8ME8 71898 3D PVC Check Valve 79218 3E 1 2 Threaded Nipple 71916 3F 1 2 45 Threaded Elbow 79222 3...

Page 31: ...d Dealer or ordinary wear and tear Use of any tablets or other chemicals other than the CCH Tablets for Industrial Applications and Swimming Pools or CCH Elite Tablets designed for use with this chlor...

Page 32: ...CH and CCH logos are trademarks of Innovative Water Care LLC or its affiliates 2020 Innovative Water Care LLC Sigura 1400 Bluegrass Lakes Parkway Alpharetta GA 30004 www cchpoolcare com 1 800 4 PULSAR...

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