Case 595LSP Service Manual Download

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

1999 Case France

Printed in France

Case

Cre 7-22470GB

November 1999

595SLE/595LSP LOADER BACKHOE SERVICE MANUAL

Table of contents

DIVISION/SECTION

SECTION N

REFERENCE N

GENERAL
Standard torque specifications and loctite product chart .................................1001

7-79451GB

Fluids and lubricants ........................................................................................1002

7-22480GB

ENGINE
Engine and radiator removal and installation ...................................................2000

7-21290GB

Specifications details .......................................................................................2401

7-26610GB

FUEL SYSTEM

ELECTRICAL
Electrical schematic .........................................................................................4001

7-26620GB

Battery..............................................................................................................4003

7-21330GB

Starter motor ....................................................................................................4004

7-21340GB

Removal and installation of electrical components ..........................................4005

7-21350GB

Alternator .........................................................................................................4007

7-23790GB

Steering, loader and backhoe calibration.........................................................4008

7-26530GB

STEERING
Removal and installation of steering components ...........................................5000

7-23810GB

Steering specifications, pressure checks and troubleshooting ........................5001

7-21900GB

Steering control valve ......................................................................................5002

7-21390GB

Steering cylinder ..............................................................................................5003

7-21400GB

Front axle, four wheel drive machine/four wheel steer machine ......................5007

7-21890GB

POWER TRAIN
Removal and installation of power train components ......................................6000

7-22540GB

Transmission specifications, pressure checks and troubleshooting ................6002

7-21430GB

Wheels and tyres .............................................................................................6003

7-22550GB

Gear box ..........................................................................................................6007

7-22560GB

Rear axle-four whell steer ................................................................................6008

7-21600GB

BRAKES
Removal and installation of brake components ...............................................7000

7-23840GB

Disassembly and assembly of brake components...........................................7003

7-23190GB

HYDRAULICS
Removal and installation of hydraulic components ..........................................8001

7-23210GB

Hydraulic specifications, troubleshooting and pressure checks.......................8002

7-26630GB

Cleaning the hydraulic system .........................................................................8003

7-21520GB

Hydraulic pump and unloader valve.................................................................8004

7-23250GB

Loader control valve.........................................................................................8005

7-23280GB

Cylinders ..........................................................................................................8006

7-26120GB

Backhoe control valve ......................................................................................8007

7-23290GB

Extending dipperstick control valve..................................................................8008

7-21560GB

Priority demand valve ......................................................................................8010

7-21570GB

MOUNTED/EQUIPMENT
Pedals and levers ............................................................................................9001

7-23360GB

Loader..............................................................................................................9006

7-26140GB

Cab and Rops ..................................................................................................9007

7-26600GB

Backhoe ...........................................................................................................9008

7-26710GB

Seat and seat belt ............................................................................................9009

7-23830GB

Removal and installation of components ......................................................... 9011

7-23850GB

Summary of Contents for 595LSP

Page 1: ... four wheel drive machine four wheel steer machine 5007 7 21890GB 6 POWER TRAIN Removal and installation of power train components 6000 7 22540GB Transmission specifications pressure checks and troubleshooting 6002 7 21430GB Wheels and tyres 6003 7 22550GB Gear box 6007 7 22560GB Rear axle four whell steer 6008 7 21600GB 7 BRAKES Removal and installation of brake components 7000 7 23840GB Disassem...

Page 2: ...Cre 7 22470GB Issued 11 99 ...

Page 4: ... to 64 73 to 87 1 2 inch 80 to 96 109 to 130 9 16 inch 110 to 132 149 to 179 5 8 inch 150 to 180 203 to 244 3 4 inch 270 to 324 366 to 439 7 8 inch 400 to 480 542 to 651 1 0 inch 580 to 696 787 to 944 1 1 8 inchs 800 to 880 1085 to 1193 1 1 4 inchs 1120 to 1240 1519 to 1681 1 3 8 inchs 1460 to 1680 190 to 2278 1 1 2 inchs 1940 to 2200 2631 to 2983 NOTE Use thick nuts with Grade 8 bolts Grade 8 Bol...

Page 5: ...more information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions please write to me admin servicemanualperfect com ...

Page 6: ...1 M12 66 to 79 90 to 107 M14 106 to 127 144 to 172 M16 160 to 200 217 to 271 M20 320 to 380 434 to 515 M24 500 to 600 675 to 815 M30 920 to 1100 1250 to 1500 M36 1600 to 1950 2175 to 2600 Grade 12 9 Bolts Nuts and Studs Usually the torque values specified for grade 10 9 fasteners can be used satisfactorily on grade 12 9 fasteners Grade 10 9 Bolts Nuts and Studs Size Pound inches Newton metres M4 3...

Page 7: ...38 1 mm 1 7 8 12 210 to 250 285 to 338 Split flange mounting screws Size Pound inches Newton metres 5 16 18 15 to 20 20 to 27 3 8 16 27 to 40 36 to 53 7 16 14 35 to 45 47 to 61 1 2 13 55 to 65 74 to 88 5 8 11 140 to 150 190 to 203 Tube OD Hose ID Thread size Pound inches Newton metres Straight threads with O ring 1 4 inch 6 4 mm 7 16 20 12 to 19 16 to 26 5 16 inch 7 9 mm 1 2 20 16 to 24 22 to 34 3...

Page 8: ... 25 to 30 34 to 41 8 1 2 inch 12 7 mm 13 16 16 32 to 40 43 to 54 3 4 16 45 to 50 61 to 68 10 5 8 inch 15 9 mm 1 14 46 to 56 62 to 76 7 8 14 60 to 65 81 to 88 12 3 4 inch 19 0 mm 1 3 16 12 65 to 80 90 to 110 1 1 16 12 85 to 90 115 to 122 14 7 8 inch 22 2 mm 1 3 16 12 65 to 80 90 to 110 1 3 16 12 95 to 100 129 to 136 16 1 0 inch 25 4 mm 1 7 16 12 92 to 105 125 to 140 1 5 16 12 115 to 125 156 to 169 ...

Page 9: ... 177 184 368 in lbs 54 to 150 10 min 24 h 747 High strength threadlocker 272 Red 620 0 254 207 311 in lbs 54 to 234 30 min 24 h 747 High temperature high strength 275 Green 277 0 254 241 345 in lbs 54 to 150 3 min 24 h 747 High strength threadlocker 277 Red 0 254 241 345 in lbs 54 to 150 60 min 24 h 747 High strength threadlocker 290 Green 0 076 97 403 in lbs 54 to 150 6 min 24 h 747 Wicking threa...

Page 10: ... h 764 Hydraulic sealant 570 Brown 592 28 46 in lbs 54 to 150 6 hr 24 h 764 Steam sealant 571 White 592 0 381 46 23 in lbs 54 to 150 2 to 4 hr 24 h 764 Pipe sealant 572 White 578 575 92 31in lbs 54 to 150 24 hr 24 h None Gasketing 592 Black 0 05 35 psi 54 to 206 4 hr 24 h 736 Pipe sealant with teflon 593 Green 6 35 28 psi 54 to 206 30 min 24 h RTV silicone 601 Green 609 0 127 210 psi 54 to 150 10 ...

Page 11: ...tor for structural adhesives 755 Clear Cleaning solvent 764 Green Primer N 767 Silver 54 to 878 Anti seize lubricant Product Colour Similar products Gap inches Strength steel steel Working temperature range fahrenheit Fixture full cure steel steel time Primer Description ...

Page 13: ...ITIES AND LUBRICANTS 3 ENGINE OIL RECOMMENDATIONS 4 Oil viscosity Oil operating range 4 FLUIDS AND LUBRICANTS 5 Hydraulic fluid 5 Transmission component oil 5 Grease 5 Anti freeze anti corrosion 5 Fuel 5 Fuel storage 5 ENVIRONMENT 6 PLASTIC AND RESIN PARTS 6 ...

Page 14: ...ricants Hydraulic system Total hydraulic system capacity 90 litres Hydraulic reservoir filling capacity with filter replacement 45 litres Hydraulic reservoir filling capacity without filter replacement 43 litres Type of fluid refer to Fluids and lubricants Transmission Total system 19 litres Filling with or without filter replacement 15 litres Type of oil API cd se grade 10W30 Front and real Axle ...

Page 15: ...y performance additive or other additive in the sump Oil change intervals shown in this manual are based on tests carried out on lubri cants Temperate climates 15 C to 30 C Oil type SAE 10 w 30 Hot climates 30 C and over Oil type SAE 20 w 50 Cold climates Below 15 C Oil type SAE 10W Oil viscosity Oil operating range IO36LO A Fahrenheit temperature B Centigrade temperature A B ...

Page 16: ... ethylene glycol based anti freeze For environments with a temperature lower than 36 C a mixture of 40 water with 60 anti freeze is rec ommended Fuel The fuel to be used must be in conformity with the D975 standard of the American Society for Testing and Materials ASTM Use No 2 type fuel The use of other fuels may cause a loss of engine power and excessive fuel consump tion In cold weather a mixtu...

Page 17: ...m in leaky receptacles Consult a local recycling or environmental centre to obtain information on the correct method of disposing of these materials PLASTIC AND RESIN PARTS When cleaning plastic windows the console the instrument panel the gauges etc avoid the use of petrol paraffin paint solvents etc Use only water soap and a soft cloth The use of petrol paraffin paint solvents etc will cause dis...

Page 19: ...SETTINGS 3 TOOLS REQUIRED 3 RADIATOR REMOVAL 4 PERSPECTIVE VIEW 6 ENGINE REMOVAL 7 INSTALLATION 13 WARNING This symbol is used in this manuel to indicate important safety messages When ever you see this symbol carefully read the message that follows as there is a risk of serious injury ...

Page 20: ...sion reservoir capacity 1 L Engine Radiator capacity 6 6 L Coolant solution See section 1002 SPECIAL TORQUE SETTINGS Torque converter mounting bolts 41 Nm Engine mounting bolts M16 280 Nm Engine mounting nuts M10 48 Nm Transmission mountings M12 140 Nm M20 395 Nm TOOLS REQUIRED Engine lifting bracket ...

Page 21: ...n 1002 for cool ant specifications Start and run the engine until the coolant is at operating temperature Stop the engine and check for leakage When the coolant is cold check the coolant reservoir level Add coolant as required Never remove the radiator cap to check the coolant level in the radiator STEP 6 Depressurize the hydraulic system as follows see section 8002 STEP 7 Disconnect the hoses fro...

Page 22: ...r radiator hose 3 STEP 16 Loosen the clamp and disconnect the air cleaner hose 4 STEP 17 CI98G517 Position a suitable drainage container beneath the hydraulic hose 5 and disconnect the hose from the oil cooler 9 NOTE Fit blanks to the hose and the oil cooler con nection STEP 18 Repeat step 5 for the remaining hydraulic hoses 6 7 and 8 STEP 19 Remove the for radiator retaining screw STEP 20 Install...

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