Carousel USA MC3 Hardware Manual Download

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MC3 Motion Control System

MC3 Enclosure Hardware Manual

Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the

information herein, in whole or in part, or make use of the information, unless permission has been previous

MC3 Motion Control System

MC3 Enclosure Hardware Manual

Revised

/201

Carousel USA

15206 Ceres Avenue

Fontana,

CA 9

2335

www.carousel-usa.com

Proprietary Information

Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the

information herein, in whole or in part, or make use of the information, unless permission has been previous

writing, from Carousel USA.

MC3 Enclosure Hardware Manual

Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the

information herein, in whole or in part, or make use of the information, unless permission has been previously obtained, in

Summary of Contents for MC3

Page 1: ...e Fontana CA 92335 www carousel usa com Proprietary Information Carousel USA has proprietary rights on the information in this document It is forbidden to copy duplicate or disclose the information herein in whole or in part or make use of the information unless permission has been previous writing from Carousel USA MC3 Enclosure Hardware Manual Carousel USA has proprietary rights on the informati...

Page 2: ...ert lights are on c If green is lit and red is dark D THE ALERT LIGHT IS ACTIVE a The alert light is lit solid b The alert light is blinking fast E THE POWER IS ON BUT THE POWER d Is there is a Fault light on the PLC F THE CW CCW SWITCHES OPERATE THE G THE ENCLOSURE DOOR DOESN T CLOSE Page 2 of 15 usa NCLOSURE HARDWARE MANUAL E DAY OF INSTALLATION N SITE DURING THE DAY OF INSTALLATION ROVIDE CONTR...

Page 3: ...They are responsible for the following tasks Mounting the MC3 enclosure to the wall Provide incoming power into control box including penetration of enclosure tions are unique but typically this incoming power requirement is Single phase 220V neutral line with 8A supply Size and supply motor power wire Typical installation uses no more than 2hp motor The motor power 3Φ 220V is supplied from the VF...

Page 4: ...o run an Ethernet cat5e cable from a network switch to the MC3 enclosure This can be done on a temporary basis Recommended Provide advanced notice of camera model f photography installations The shutter release for the camera connects to the system via a thin black cable The end of the cable has a generic female plug We request the model of the camera so we can supply the correct end fitting at th...

Page 5: ...t tries to remain fixed the IP address of the MC3 controller can power loss or other server interruptions This may cause delays as manually searching for the new IP can take time A third party IT professional can set up the network to consistently assign an IP address to the PLC to help reduce the need for the following steps in the future to log into the router providing DHCP and pair the Mac Add...

Page 6: ...ent that drives the standard MC3 system is mounted in a d steel enclosure switch to move the turntable as desired If constant movement is Power CCW CW to latch the command The turntable will move Alert or Stop button is depressed Interface The MC3 enclosure features a disconnect switch with multiple features When it is set to the ON position the panel is powered up and the enclosure cannot be open...

Page 7: ...e labeled power functions as both an indicator light and a pushbutton The green power light illuminates solid when the low voltage system is reporting power and is booted up The indicator will blink when the turntable is in motion Serves as a shift key to alter other commands Specifics of use are defined in the command button sections below The red alert light will illuminate solid when there is a...

Page 8: ... the controller If rocked into the CW or CCW position the table will accelerate to a preset jog speed then te to a stop when released Function LATCHING When the Power button is held down it acts as a shift key Pressing and holding the button while rotating the selector CW will instruct the table to rotate CW continuously called a latching mode This motion can be stopped with the Alert pushbutton o...

Page 9: ...ed via ethernet cable or wifi The network connection is hardwired and will operate using cat 5e cable or better An IT professional may be able to use a typical off the shelf network bridge ly to the network however the setup for such a system is outside of the scope or support that Carousel USA offers Camera Shutter Pigtail Photography installations The slim black cable features a Female 2 5mm jac...

Page 10: ...d A representation of the terminal blocks at the bottom of the MC3 is illustrated below for reference by relevant parties Opening the enclosure Turn Off Main Power Open Control Box using flat blade screwdriver OPENING THE CONTROL BOX EXPOSES LIVE WIRING ANY WORK PERFOR AT THE USER S OWN RISK TO PREVENT ELECTRICAL SHOCK USE CAUT WHENEVER WORKING NEAR EXPOSED WIRING OR CONNECTIONS Full bill of mater...

Page 11: ...1702 866 796 MC3 ENCLOSURE Manually turn power supply on inside control box Page 11 of 15 usa NCLOSURE HARDWARE MANUAL Manually turn power supply on inside control box www carousel usa com 15206 Ceres Avenue Fontana CA 92335 866 796 5975 ...

Page 12: ...m 6370 N Irwindale Rd Irwindale CA 91702 866 796 MC3 ENCLOSURE B Terminal Blocks Page 12 of 15 usa NCLOSURE HARDWARE MANUAL www carousel usa com 15206 Ceres Avenue Fontana CA 92335 866 796 5975 ...

Page 13: ...ll bill of materials and schematics are available at as requested A representation of the terminal blocks inside the junction box is illustrated below for reference by relevant parties Pay special note to the colors of the wires to determine proper wir Full bill of materials and schematics are available at as requested A representation of the terminal blocks inside the junction box is illustrated ...

Page 14: ...e There may be an error related to the wiring of RS422 between the PLC and VFD please contact Carousel USA for further ass active The alert light is lit solid There is an active fault on the VFD Press Alert and rock the CW CCW switch to attempt to clear the fault A VFD fault may be inconsequential or indicative of a major Call Carousel USA if the problem persists The alert light is blinking fast s...

Page 15: ... the disconnect switch Turn both the disconnect inside of the enclosure and the red handle yellow background switch on the front panel to the OFF position Check that the enclosure lock operated with a coin or large flathead screwdriver is not interfering Close the door and press down to fully close the enclosure before you engage the lock and disconnect There is an interlock system on the disconne...

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