CARLOTTI SPRING 750/35 Use And Maintenance Manual Download

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USE AND MAINTENANCE MANUAL

CARLOTTI G.&C. SNC

VIA GHIARADINO 2

–

40054 VEDRANA DI BUDRIO (BO) ITALY

TEL: +39 051 6929011 FAX: +39 051 6929110

www.carlotti-g.it

[email protected]

Summary of Contents for SPRING 750/35

Page 1: ...USE AND MAINTENANCE MANUAL CARLOTTI G C SNC VIA GHIARADINO 2 40054 VEDRANA DI BUDRIO BO ITALY TEL 39 051 6929011 FAX 39 051 6929110 www carlotti g it direzione carlotti g it ...

Page 2: ... 3 2 Connection of the machine to the tractor tow eyelet 3 3 Controls electrical panel 4 ASSEMBLY DISASSEMBLY ADJUSTMENT 4 1 Assembly and disassembly of belts 4 1 1 Collector belt 4 1 2 Defoliator belt 4 1 3 Hedgehog belt 4 2 Assembly and disassembly of plowshares frame 4 3 Assembly and adjustment of mower discs 4 4 Assembly and disassembly of onion harvester equipment 4 5 Assembly of off loader f...

Page 3: ... the tractor Keep unauthorised persons away from the work during use 4 During use the speed must be adequately limited and special precautions must be taken during field entry and exit manoeuvres 5 During breaks and at the end of processing make sure that the machine has been disconnected from the tractor and is resting on the foot The tractor must be switched off and with the keys disengaged from...

Page 4: ...eclines all responsibility for damage to persons or property resulting from improper use of the equipment or from inexperience imprudence or negligence and failure to comply with these instructions Personnel who use or operate the equipment must be competent and must be in perfect physical and mental condition They must also be specialised trained informed instructed and qualified in all aspects o...

Page 5: ...intervene periodically ATTENTION Do not remove guards and safety devices Do not carry out checks maintenance repairs adjustments and greasing operations on moving parts and with the machine in motion and or connected to the tractor 1 3 Conformity documentation The drafting of this manual takes into account the Community directives for the harmonisation of safety standards for the free circulation ...

Page 6: ...S In the preparation of this manual particular symbols have been used to attract the reader s attention from time to time to dangerous conditions and to the safety of persons and property DANGER ATTENTION WARNINGS ...

Page 7: ...ctives EEC Council Directive 2006 42 EC and subsequent modifications known as machine directives Serial number for internal identification of the machine Equipotentiality frame Year of manufacture Fig 1 Machine Identification Plate 2 2 Technical data Length Mm 8226 Width Mm 2650 Height Mm 3003 Weight Kg 4400 Required power CV 80 Maximum hopper capacity Ton 3 5 Hopper discharge height mm 3950 max 7...

Page 8: ...ers for workers who need to collect onions that have been previously dug up and windrowed 2 5 Operators The SPRING 750 35 machine is designed to have a maximum of 6 operators on board 3 positioned on the left side of the sorting table and 3 on the right side It is absolutely forbidden to increase the number of operators on board Every time a manoeuvre must be carried out in and out of the field co...

Page 9: ...ments of the machine and of its parts Qualified technician who has the task performing recording regulation and maintenance of the machine and of its parts They must be competent trained instructed and informed about the maintenance and adjustment of mechanical parts 2 6 Transportation The dimensions of the machine allow loading onto tractors trailers trolleys and into containers of a min 40 feet ...

Page 10: ...nsportation shipping needs and are functioning well before connection to the tractor Check the tyre pressure Check correct operation of the belts and of the hopper Check that the tractor to be used is perfectly efficient 3 2 Connection of the machine to the tractor tow eyelet Fig 2 Proceed as follows Wear work gloves Make sure the machine is resting on the support foot and on perfectly level groun...

Page 11: ...of the machine is controlled by the supplied control panels It is strictly forbidden to modify or alter the hydraulic functions of the machine Control panel located on the tractor 1 Drawbar movement lever right left 2 Wheel movement lever right left 3 Collector movement lever raise lower 4 Bunker movement lever raise lower 5 Bunker lifting movement lever open close 6 Pack handling lever raise lowe...

Page 12: ... the belts harvester hedgehog rotating roller main sorting and secondary sorting Fig 4 No 1 secondary electrical panel for adjustment of the inclination of the hedgehog structure and an emergency mushroom button for belt stop Fig 5 Figs 4 and 5 Distribution levers hedgehog inclination panel and emergency mushroom ...

Page 13: ...disassembly of belts 4 1 1 Collector belt Lock the moving part of the harvester upwards making sure that it does not descend during assembly disassembly of the belt Disassembly 1 Rotate the belt until the hinged joints are in the slower position 2 Bring together the two ends of the belt by means of a cord and slide out the connecting rod using a hammer and a drift punch Once the rod has been remov...

Page 14: ...arms of the belt and the sheeting with rubber flaps positioned on the sides of the hedgehog belt Once disconnected the frame must be positioned on two 4 foot trestles in order to easily disassemble the belt Disassembly Fig 7 Loosen the two tensioning straps on the belt Remove the 2 idle rollers Take the belt out pulling it out of the hydraulic motor first Fig 7 Tie rods and guide rollers of the He...

Page 15: ...mble the sheets with flaps the inclination arms of the belt and the cleaning systems Finally reconnect the hydraulic pipes 4 2 Disassembly and assembly of the plowshare frame Fig 8 Lock the moving part of the harvester upwards making sure that it does not descend during the plowshare frame assembly disassembly phase Fig 8 Plowshares frame The plowshare frame is fixed to the machine by 2 ties with ...

Page 16: ...le linearity of penetration of the harvester An excessive depth causes will cause malfunctioning of the digging equipment as it does not maintain a constant depth There is also a risk of causing torsions and probable breakages within the support structure of the disc 4 4 Assembly and disassembly of the onion collection equipment Fig 10 The onion collection equipment is an optional element of the m...

Page 17: ... clean it cover it and protect it from the effects of weathering Release the plowshare frame disassembling it as described in para 4 2 and also place it on a pallet Connect the onion collection equipment to a lifting device with cables and straps Lift until the cables or belts are tensioned and move closer to the moving part of the harvester Fix the equipment inserting and tightening the 8 screws ...

Page 18: ...ge dust or other foreign objects from mixing with grease decreasing or even cancelling the lubrication effect Avoid any contact with the skin Wash hands thoroughly after use For lubrication use the recommended products listed below Hydraulic oil ISO 46 to top up the tank Gearbox oil 80W90 to top up the gear box Grease GRIS 30 for supports rollers as indicated by the appropriate graphic sign see sy...

Page 19: ...entre or the manufacturer Carlotti G C SNC During work make sure that the pressure of the hydraulic system is the one recommended by the company see table in paragraph 3 1 If the pressure value should noticeably and noticeably change do not carry out any repair work but contact the distributor authorised service centre or the manufacturer Carlotti G C SNC 2 TOPPING UP THE GEARBOX Fig 12 Before top...

Page 20: ...rease the guide rollers Fig 13 Grease the supports daily Fig 14 Grease the points marked with adhesive label moderately see symbol table paragraph 1 2 Fig 15 Fig 11 e 12 Oil tank and gearbox Fig 13 14 and 15 Gears WARNING ...

Page 21: ... must be placed securely from a static point of view to avoid tipping overturning and to facilitate hooking and unhooking operations After the working season the qualified technician assigned to the machine must clean it from soil debris dust and other impurities proceed with a technical service and repair any damage lubricate each point as indicated in paragraph 5 2 clean the unpainted metal part...

Page 22: ...wheel pressure connect the machine to the tractor taking into account all the personal safety regulations described in this manual start the machine for a few minutes checking correct functioning of all the parts and gears proceed with the work ...

Page 23: ...from rising before complete lifting of the pack sorting 3 Sensor that prevents unloading rotation of the bunker belt before total opening 4 Protection guard for transmission parts 5 Pedestrian platform rails 6 Emergency stops for tractor driver and sorting table operators 6 1 Noise During the continuous work phase the SPRING 750 355 machine produces a noise level of no more than 40 dB In the non w...

Page 24: ...rectly by the manufacturer or dealer or authorised service centre The orders must be placed with the retailer spare parts manager or authorised service centre or directly with the manufacturer and must always be accompanied by the following indications Type of machine Serial number Code of part being requested In the absence of such a code quote the number of the table in which it is represented a...

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