Carlisle 240-3119-1 Operation Manual Download | Manualshive

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77-3090-R2 (9/2019)

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www.carlisleft.com

240-3119-1 (ONE GUN)

240-3119-2 (TWO GUNS)

GUN FLUSH BOX KIT

INSTALLATION INSTRUCTIONS

EN

OPERATION MANUAL

GLOBAL ELECTRONIC MIX SOLUTIONS

PLURAL COMPONENT MIXING SYSTEM

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Summary of Contents for 240-3119-1

Page 1: ...3090 R2 9 2019 1 12 www carlisleft com 240 3119 1 ONE GUN 240 3119 2 TWO GUNS GUN FLUSH BOX KIT INSTALLATION INSTRUCTIONS EN OPERATION MANUAL GLOBAL ELECTRONIC MIX SOLUTIONS PLURAL COMPONENT MIXING SYSTEM ...

Page 2: ...OF AN EMERGENCY PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equipment STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all other electrically conducti...

Page 3: ...m for one or two guns In a two gun installation the system controller allows either gun 1 or both guns 1 and 2 to flush and load paint The second gun may be disabled by the administrator if necessary All pneumatic connections to the gun flush box are for 5 32 4mm OD tubing The gun flush box es must be enabled in the system software configuration accessible only by distributor Contact distributor f...

Page 4: ...se a length of black 5 32 tubing to provide supply air to the bulkhead AIR Adapt to tubing size as needed Use a length of clear tubing to connect the enclosure bulkhead for GIB1 or GIB2 to the GIB connection of the flush box The second length of clear tubing should run from the ACO connection of the flush box to the elbow mounted on the air cutoff valve The ACO labeled solenoid in the control encl...

Page 5: ... STEPS 1 To properly adjust the gun saddle in the gun box you need the correct saddle for your gun 2 Place the gun saddle into the gun box by removing the 5 16 18 cap screws on the right side of the gun box 3 Screw in the new saddle for your gun leaving the bolts loose for adjustment 4 Place gun in holder and bring the gun up to the actuating pin so that the pin goes under the gun trigger Secure b...

Page 6: ...View of air connections on back of control enclosure EN 77 3090 R2 9 2019 6 12 www carlisleft com PNEUMATIC HOSE ROUTING FOR CONNECTING GEMS TO GUN FLUSH BOX ...

Page 7: ... 77 3090 R2 9 2019 7 12 www carlisleft com 240 3119 X GUN FLUSH BOX KIT CONTENTS Part Number Description 240 3119 1 Qty 240 3119 2 Qty 240 3179 K Gun Flush Box 1 2 240 3118 1 Air Cut Off Kit single 1 2 77536 01 5 32 tubing black 50 cut length 2 4 77536 05 5 32 tubing clear 50 cut length 2 4 ...

Page 8: ...m software configuration accessible only by distributor Contact distributor for installation configuration and safety procedures The GEMS system will NOT operate the gun flush box until software configuration is correct CAUTION The Go button on the color change screen will not display if The spray gun s are not in the gun box es The gun box lids are not closed A color change fault will occur if th...

Page 9: ... between 75 100 psi 5 7 bar Are there kinks in any of the air lines Is the gun saddle height properly adjusted Are the air switches functioning properly For spraying Is the flush box lid closed Is air pressure to the box between 75 100 psi 5 7 bar Are there kinks in any of the air lines Are the air switches functioning properly Check these items in the order shown Contact distributor if these chec...

Page 10: ...Right Side View Left Side View Front View EN 77 3090 R2 9 2019 10 12 www carlisleft com GUN FLUSH BOX COMPONENTS 240 3179 K ...

Page 11: ... X 10 32 ELBOW 1 25 E22 1525 AIR SWITCH 2 26 E22 1526 K2 TORSION SPRING 1 27 E22 1527 COMPRESSION SPRING 1 28 E22 1528 K2 GROMMET 1 29 E22 1529 S S CHAIN LINK 4 30 E22 1530 S S CHAIN CONNECTOR 2 31 E22 1531 K2 SPRING PLUNGER 1 32 E22 1532 K2 1 4 X 1 S S DOWEL 1 33 E22 1533 PRESSURE INDICATOR 1 34 E22 1534 5 32 TUBE TEES 1 35 E22 1535 5 32 TUBE BULKHEAD 5 36 E22 1536 AIR CUT OFF VALVE 1 37 E22 1537...

Page 12: ...ations Region Industrial Automotive Automotive Refinishing Americas Tel 1 800 992 4657 Tel 1 800 445 3988 Fax 1 888 246 5732 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China Tel 8621 3373 0108 Fax 8621 3373 0308 Japan Tel 81 45 785 6421 Fax 81 45 785 6517 Australia Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Carlisle Fluid Technologies is a global ...

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