Carbatec BDS-1530P Manual Download | Manualshive

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6"× 12" Belt and Disc Sander

with Stand

BDS-1530P MANUAL

CARBATEC.C OM.AU

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Summary of Contents for BDS-1530P

Page 1: ...6 12 Belt and Disc Sander with Stand BDS 1530P MANUAL CARBATEC COM AU 2 ...

Page 2: ...the latest features and technological advancements more accessible to Aussie woodworkers Backed by our no fuss after sales care and warranty support you can trust Carbatec to keep you woodworking as promised We look forward to sharing in your woodworking journey If you have any questions about our products or service please call us on 1800 658 111 or email us at info carbatec com au Find us on soc...

Page 3: ...before all of the protective coatings are removed completely 3 Compare the items above to verify that all items are accounted for before discarding the shipping box DO NOT USE ACETONE gasoline or lacquer thinner to remove any protective coatings If any parts are missing do not attempt to plug in the power cord and turn ON the spindle sander The machine can only be turned ON after all the parts hav...

Page 4: ...ector may affect your warranty The collector required for your machine will depend on several factors including the type of machine and its dust port connection distance between collector and machine type and frequency of use and the material being worked We recommend a dust collector that will provide you a minimum airflow of 1200 CFM when measured at the machine connection Key information can be...

Page 5: ... delivered units Reasonable care has been taken to ensure that the information in this manual is correct to provide you with the guidelines for the proper safety assembly and operation of this machine CONTENTS INTRODUCTION 2 WHAT S IN THE BOX 3 KEY INFORMATION 4 SAFETY INSTRUCTIONS GENERAL 6 9 SAFETY INSTRUCTIONS ELECTRICAL 10 OVERVIEW 11 SPECIFICATIONS 12 ASSEMBLY 14 16 OPERATION 17 20 MAINTENANC...

Page 6: ...fety instructions in this manual including all safety alert symbols such as DANGER WARNING and CAUTION before using this tool Failure to following all instructions listed below may result in electric shock fire and or serious personal injury SAFETY INSTRUCTIONS SYMBOL MEANING A safety alert symbol Indicates DANGER WARNING or CAUTION May be used in conjunction with other symbols or pictographs Indi...

Page 7: ...A WELL VENTILATED AREA and work WITH APPROVED SAFETY EQUIPMENT such as those dust masks that are specially designed to filter out microscopic particles 2 READ this entire manual LEARN how to use the tool for its intended applications 3 GROUND ALL TOOLS If the tool is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The third prong is used to ground the tool an...

Page 8: ...perator and cause damage to the tool If in doubt check the instruction manual that comes with that particular accessory 16 NEVER LEAVE A RUNNING TOOL UNATTENDED Turn the power switch to the OFF position Do not leave the tool until it has come to a complete stop 17 DO NOT STAND ON A TOOL Serious injury could result if the tool tips over or you accidentally contact the tool 18 DO NOT STORE ANYTHING ...

Page 9: ...injury including silicosis a serious lung disease cancer and death Avoid breathing dust and avoid prolonged contact with dust Allowing dust to get into your mouth or eyes or lay on your skin may promote absorption of harmful material Always use properly fitting AS NZS approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water 26 USE A PROPER EXTENS...

Page 10: ...h the green insulation with or without yellow stripes is the equipment grounding conductor DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded Us...

Page 11: ...dle 2 D Belt cover knobs E Belt housing F Belt tracking adjustment knobs G Removable end cover H Belt tension lever I Belt table J Belt table angle adjustment handle K Motor L Disc table M Disc table angle adjustment handle 2 N Sanding disk O Disc guard P Mitre gauge Q 38 mm dust port 2 R Support rod for belt housing A F E C B G H D J I K N O P L C Q Q M R M 11 ...

Page 12: ...ARRANTY 2 years POWER 230 V 50 Hz 10 A Plug MOTOR 1 1 kW 1 5 HP BELT SIZE 150 mm 1220 mm 6 48 DISC SIZE 305 mm 12 DUST PORT 2 38 mm BELT TABLE SIZE 260 mm 150 mm DISC TABLE SIZE 380 mm 260 mm TABLE TILT 0 45 both tables BELT SPEED 703 m min DISC SPEED 2800 RPM WORKSHOP FOOTPRINT W D H 810 mm 410 mm 1370 mm SHIPPING WEIGHT 78 kg NET WEIGHT 60 kg SPECIFICATIONS 12 ...

Page 13: ...CARBATEC COM AU BDS 1530P BDS 1530P CARBATEC COM AU 13 ...

Page 14: ... Belt and Disc Sander in its packing crate to a place near its final installation site before unpacking it If the packaging shows signs of possible transport damage take the necessary precautions not to damage the machine when unpacking If any damage is discovered the carrier and or shipper must be notified of this fact immediately to establish any claim which might arise A PLACEMENT LOCATION Cons...

Page 15: ...he sides to the door sill and the rear panel 5 Install the door top to the sides 6 Assemble the door using the provided screws 7 Ensure all the stand assembly screws are tight C SANDER ASSEMBLY 1 Carefully set the sander onto the stand assembly aligning the holes under the disc table and under the belt with the top of the stand 2 Use the supplied bolts to securely attach the sander onto the stand ...

Page 16: ...aper can be installed 1 Remove the disc guard Fig D1 2 Remove the disc workpiece table 3 Remove the lower disc cover 4 Clean the sanding disc and let it dry completely 5 Remove the backing paper from the hook and loop backing and stick to sanding disc 6 Apply the supplied paper to the disc Fig D2 D3 7 Reverse steps 3 to 1 DISC GUARD DISC WORKPIECE TABLE ASSEMBLY LOWER DISC COVER HOOK AND LOOP BACK...

Page 17: ...ing is operating correctly 4 If you find an issue turn off and disconnect the machine from power 5 Make sure any issues are corrected before operating the machine again F ALIGNING THE BELT The belt can be aligned while the machine is running but it is recommended to make sure the belt tracks correctly before turning on machine This can be done by rotating the belt by hand Fig F 1 Back off the nuts...

Page 18: ...L HORIZONTAL G ADJUSTING THE BELT HOUSING ANGLE 1 Loosen the two handles Fig G1 G2 2 The belt housing should rotate easily between vertical and horizontal position Fig G3 G4 3 Tighten the two handles HANDLE 1 FRONT HANDLE 2 BACK SUPPORT ROD FOR BELT HOUSING Fig G4 Fig G3 Fig G2 18 ...

Page 19: ...530P Fig H2 H ADJUSTING THE BELT TABLE ANGLE 1 Loosen the handle Fig H1 2 Rotate the table to the desired position The table tilts up to 45 Fig H2 3 Tighten the handle TILTS OPERATION ANGLE INDICATOR HANDLE TABLE Fig H1 19 ...

Page 20: ...530P I ADJUSTING THE DISC TABLE ANGLE 1 Loosen the two handles Fig I1 I2 2 Rotate the table to the desired position The table tilts up to 45 Fig I3 3 Tighten the two handles HANDLE 1 Fig I1 Fig I2 Fig I3 HANDLE 2 TILTS ANGLE INDICATOR OPERATION 20 ...

Page 21: ...NOBS Fig J2 MAINTENANCE J CHANGING THE BELT 1 Remove the end cover and loosen the two belt cover knobs Fig J1 2 Open the belt cover Fig J2 3 Release the belt tension by lowering the handle and sliding it under the detent Fig J2 4 The belt should slide off the top and bottom rollers Fig J3 5 Replace with the new belt ensuring that the rotation direction is correct 6 Reverse steps 3 to 1 7 Operate t...

Page 22: ...e the disc workpiece table Fig K1 3 Remove the lower disc cover Fig K2 4 Remove the used sandpaper Fig K3 5 Apply new sandpaper to the disc Fig K4 6 Reverse steps 3 to 1 K CHANGING THE SANDING DISC DISC GUARD DISC WORKPIECE TABLE LOWER DISC COVER Fig K1 Fig K3 Fig K4 Fig K2 MAINTENANCE 22 ...

Page 23: ...act with the chassis near the belt Graphite backing is worn out Replace the graphite backing Poor sanding result 1 Wrong belt 2 Belt worn out 1 Install the correct belt 2 Replace worn belt TO PREVENT INJURY TO YOURSELF or damage to the machine turn the switch to the OFF position and unplug the power cord from the electrical receptacle before making any adjustments TROUBLESHOOTING 23 ...

Page 24: ...FOR TECHNICAL SUPPORT CALL 1800 658 111 BDS 1530P PARTS DIAGRAM Belt Housing Assembly 6 12 Belt and Disc Sander with Stand BDS 1530P 24 ...

Page 25: ...ADED PIN 1 9 FLAT WASHER 4 33 ROLLER HANDLE 1 10 M5X12 HEXAGON COUNTERSUNK HEAD SCREW 1 34 PRESSURE SPRING 1 11 DIAL NEEDLE 1 35 SLIDING BLOCK 1 12 HANDLE 1 36 PULL ROD 1 13 MITRE GAUGE 1 37 QUICK CHANGE HANDLE 1 14 FIXING COLUMN 1 38 HANDLE SLEEVE 1 15 BELT COVER KNOB 1 39 SLIDE CARRIAGE 1 16 ABRASIVE BELT 1 40 M6X10 FLAT HEAD SCREW 1 17 SOCKET HEAD SCREW 1 41 M6 CAULKING NUT 1 18 WASHER 1 42 M6X...

Page 26: ...FOR TECHNICAL SUPPORT CALL 1800 658 111 BDS 1530P PARTS DIAGRAM Motor and Disc Assembly 6 12 Belt and Disc Sander with Stand BDS 1530P 26 ...

Page 27: ... 58 MOTOR 1 59 M8X20 HEXAGON COUNTERSUNK HEAD SCREW 4 60 AXLE SLEEVE 1 61 SANDING DISC 1 62 PRESSURE PAD 1 63 M6X20 HEXAGON COUNTERSUNK HEAD SCREW 1 64 MOTOR COVER 1 65 CONNECTION STRAP 1 66 SANDING DISC GUARD A 1 67 SANDING DISC GUARD B 1 68 1 DIVIDING CIRCLE B WITH SCALE 1 68 2 DIVIDING CIRCLE B WITHOUT SCALE 1 69 DISC WORKBENCH 1 70 LOWER SANDING DISC GUARD 1 71 M5X8 CRUCIFORM SLOT SCREW 7 72 S...

Page 28: ...FOR TECHNICAL SUPPORT CALL 1800 658 111 BDS 1530P PARTS DIAGRAM Stand 6 12 Belt and Disc Sander with Stand BDS 1530P 28 ...

Page 29: ...EET 4 75 SOCKET HEAD SCREW 12 76 FLAT GASKET 12 77 BASE PLATE 1 78 FIXING PLATE 1 79 BACK BOARD 1 80 SIDE BOARD 1 1 81 SIDE BOARD 2 1 82 FIXING PLATE 1 83 DOOR 1 84 HINGE 1 85 COUNTERSUNK HEAD SCREW 4 86 LOCK 1 87 LOCK FRAME 1 88 SCREW 2 89 CONNECTION BOARD 1 PARTS DIAGRAM LIST 29 ...

Page 30: ...FOR TECHNICAL SUPPORT CALL 1800 658 111 BDS 1530P 6 12 Belt and Disc Sander with Stand BDS 1530P WIRING DIAGRAM 30 ...

Page 31: ... the email the following information 1 a copy of the order or receipt for the goods 2 the serial or batch number printed on the machinery manufacturing plate and 3 a detailed description of the fault and how and when it arose and 4 If the fault is a type covered by this warranty we will then make arrangements with you for the return of the goods to us for repair or replacement at our cost using ou...

Page 32: ...ATEC COM AU Carbatec Pty Ltd E info carbatec com au AU 1800 658 111 NZ 0800 444 329 128 Ingleston Road Wakerley Queensland Australia 4154 ABN 84 010 706 242 2 6 12 Belt and Disc Sander with Stand BDS 1530P ...

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