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User Manual 

Model: Plasma Cut 45 D 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for Plasma Cut 45 D

Page 1: ...User Manual Model Plasma Cut 45 D ...

Page 2: ... machines Canaweld is in partnership with some of the best European welding and cutting equipment manufacturers to distribute their machines to the North American market Our business relationships have been created to offer our customers a wider range of machines only the best available for every industry This user manual should be read carefully to fully understand the machine you have purchased ...

Page 3: ...ON 1 SAFETY CAUTIONS SYMBOLS 5 SECTION 2 Installation and Overview 9 SECTION 3 OPERATION OF EQUIPMENT 11 SECTION 4 MAINTENANCE 14 SECTION 5 ELECTRICAL SPECIFICATIONS DIMENSIONS WEIGHT 16 SECTION 6 SPARE PARTS 17 SECTION 7 WARRANTY AND SERVICE 18 ...

Page 4: ...ut 45 D Package 1 2 3 5 4 Name Product Number Quantity 1 Machine PLC2050525 1 2 Work Ground Clamp Set ALP0580127 1 3 Plasma Cutter Torch TGF0180532 1 4 Canaweld Bag TGJ2780145 1 5 Gas Flow Meter Hose TLJ1080189 1 ...

Page 5: ... covers big enough to prevent any physical contact with the work or ground Do not remove any machine covers while the machine is powered WELDING WORKPLACE Be mindful of working in cramped positions scaffolds or any location where you can fall and become injured Wear a safety harness if working above floor level Do not work in wet areas or while wearing wet clothing WELDED PARTS Immediately after w...

Page 6: ...moved from the weld area the area is well ventilated and while wearing an air supplied respirator The coatings and any metals containing these elements can give off toxic fumes if welded WELDING RAYS Rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin Wear an approved welding helmet fitted with a proper shade of filter lense...

Page 7: ...ons The heat and rays of the arc can react with vapors to form highly toxic and irritating gases EMF ELECTRIC MAGNETIC FIELDS During welding electric magnetic fields are created and can produce malfunctions in electrical components within the area EMF created by welders may affect wearers of Pacemakers and other Implanted Medical Devices should keep away Implanted Medical Device wearers should con...

Page 8: ...d by the welder after welding Put on grounded wrist strap BEFORE handling boards or parts Use proper static proof bags and boxes to store move or ship PC boards MOVING PARTS A number of moving parts may be in typical welding machines such as rollers and fans Keep hands away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place Keep away from moving par...

Page 9: ...r the voltage value variations are within the acceptable working range with a multi meter A The input cable of the machine is ready to be plugged into a 230V 120 V 10 compatible connector socket or B you can remove the installed plug and have the input cable hard wired into the appropriate building electrical panel Electrical installation must meet all National and Local Codes have only a qualifie...

Page 10: ...red with the traditional plasma cutting machine PERFORMANCE PWM technology and a high power component IGBT the CUT45 adopts switching power supply inverter technology greatly reducing the volume and weight of the plasma cutter and enhancing the conversion efficiency Switching frequency is beyond audio range which dramatically reduces and almost eliminates all noise pollution One of the characteris...

Page 11: ... important in enabling the machine to have effective cooling The operator should make sure that the louvers are not blocked The minimum distance between the machine and nearby objects should be 25 cm 10 inches CUTTING TIPS It is recommended not to ignite the arc in the air if not necessary for it will shorten the lifespan of the electrode and nozzle of the torch It is recommended to initiate the c...

Page 12: ...RNAL AIR PRESSURE REDUCER VALVE The internal filter reducer valve is factory set when leaving factory operators do not need to set it themselves Control panel 1 POWER Indicator LED 2 TEMPERATURE indicator LED OVERHEAT 3 TORCH MALFUNCTION Indicator LED 4 2 Step Mode LED indicator 5 4 Step Mode LED indicator 6 AIR TEST Indicator LED 7 CUTTING MODE indicator LED ...

Page 13: ...13 8 Gauge 9 Ground Connection 10 Torch Central Connector 11 Amperage Adjustment 12 Input Cable 13 ON OFF Switch 14 Air Gas Inlet port ...

Page 14: ...ore using the machine each time to ensure proper function of the machine replace worn damaged parts as necessary Inspect all hoses and cables to insure not cracks worn areas are present Insure clear working area around machine consistent airflow through the machine is critical to ensure the machine will not over heat this reduces the machines life The temperature of the working environment should ...

Page 15: ...ndicator illuminates the control keys do not function and there is no response when pushing the torch trigger Computer error has occurred Restart the machine When the machine is switched on and the power indicator illuminates the control keys work normally but there is no response when pushing the torch trigger If the LEDs on the main board are on then the control PCB is malfunctioning Control Boa...

Page 16: ... _ 30 25 U2 V 26 4 24 6 U2 V _ 92 90 IEC 60974 1 60 230 V 15 10 1 50 60HZ 20A 88V to 45A 98V U0 290 v 35 I1max 30 5 A I1eff 23A I1max 23 A 1eff 15A 25 2 Serial No Cutting output CANAWELD Inc 155 Drumlin Circle unit 1 Vaughan ON Canada Made in Canada TYPE PLASMA CUT 45 D 120 V 15 10 20A 88V to 30A 92V ...

Page 17: ...80191 Hose CGA7080130 Gas connector Air Faucet CGA3180617 Quick Connector Male CGA3180116 Solenoid Valve CGB1096503 Filter Regulator CGB1080228 Mother Board Package CGC9180638 Gas Fitting T Shaped MALE CGA3180561 Gas Fitting T Shaped FEMALE CGA3180562 Gas Fitting L Shaped CGA3180563 Gas Fitting Male CGA3180564 ...

Page 18: ... the start of the warranty period CONDITIONS OF WARRANTY TO OBTAIN WARRANTY COVERAGE In order for any repair and or replacement services of Warranted Goods to be covered pursuant to this warranty such service must be must be performed by an Authorized Repair Centre For assistance in locating an Authorized Repair Centre go to www canaweld com Final determination of warranty on Warranted Goods will ...

Page 19: ...ll not be liable under this warranty for any loss suffered by the purchaser which in any manner relates to a loss of revenue profits opportunity or production loss or denial of use of any equipment or facility increased expense of operation economic loss loss of goodwill or reputation delay business interruption or the cost of repair to or replacement of equipment facilities or goods and related t...

Page 20: ...20 NOTES ...

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Page 24: ...24 155 Drumlin Circle Unit 1 Vaughan Ontario Canada L4K 3E7 T 416 548 5650 F 416 548 5651 www canaweld com 2016 Canaweld Inc 2016 01 ...

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