Calix ODC-80 Installation Manual Download

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Calix ODC-80 Installation Guide

July 2003

Part #220-00029, Rev. 11

Summary of Contents for ODC-80

Page 1: ...Calix ODC 80 Installation Guide July 2003 Part 220 00029 Rev 11 ...

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Page 3: ...ar access 7 Opening and closing compartment doors 8 Battery access 9 Cooling Fan Access 11 Installation Prerequisites 13 Site requirements 13 Cable requirements 14 What you need to bring 15 What you get with the cabinet 16 Placing the ODC 80 on a Pad Pad Mounting the Cabinet 19 Unpack the cabinet 19 Prepare the cabinet for placement 20 Lower and bolt 21 Seal the cabinet 23 ...

Page 4: ...criber cables 43 Install the fiber holders 47 Install the fiber 50 Install other fiber and cable management accessories 54 Installing Plug in Cards 55 Install the Calix C7 AMP plug in card 55 Install the Calix RAP 57 Install the metallic plug in cards 58 Install the optical plug in cards 59 System and Network Configuration 61 Introduction 61 Configure your computer to connect to the Calix C7 62 St...

Page 5: ...alarm 80 GMT fuse fail alarm 81 Low battery alarm 82 Low voltage disconnect alarm 83 Rectifier major alarm 84 Rectifier minor alarm 85 Troubleshooting and Replacing Outdoor Cabinet Hardware 87 Failed cooling fan 87 Replace a rectifier module 89 Replace the batteries 91 Replace the circuit breakers 93 Replace the fuses 94 Replace the battery heater 95 Reference Customer Service and Support 99 The C...

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Page 7: ...1 Chapter Before You Begin Installing the ODC 80 ...

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Page 9: ...ix C7 shelves and delivering up to 1920 lines of copper and fiber service ODC 80 description You can configure the Calix ODC 80 for copper service fiber service or a combination of both You can also migrate from copper to fiber service in the field The cabinet contains the following compartments 2 front equipment compartments housing 2 Calix C7 shelves each total of 4 shelves 2 rear copper protect...

Page 10: ...lix 2001 2003 Calix All Rights Reserved ODC 80 specifications ODC 80 dimensions Parameter Size standard Size metric width 86 inches 218 centimeters depth 35 inches 84 centimeters height 72 inches 183 centimeters weight 2300 pounds 3900 pounds equipped with batteries 1043 kilograms 1769 kilograms equipped with batteries ...

Page 11: ... The front of the ODC 80 provides access to the equipment compartments for 4 Calix C7 shelves and power distribution equipment Equipment in the front compartment Equipment in the front compartments of an ODC 80 include AC load center with AC entry Optional generator connector 4 Calix C7 shelves 2 power shelves and rectifiers DC distribution panel Front view of the ODC 80 ...

Page 12: ... plates for subscriber fiber Access holes for equipment fiber Pegboard panel for the mounting of fiber splice trays and fiber distribution cassettes supporting up to 1920 fibers AC power and ground entry Copper splicing in the left side compartment The copper splice compartment is on the left side as you face the cabinet This compartment contains Entry plates for subscriber copper cable Access hol...

Page 13: ... All Rights Reserved Rear access The rear of the ODC 80 provides access to the copper protection compartments and the backs of 4 Calix C7 shelves Copper protection in the rear compartments The copper protection in the rear compartments contains 8 panels holding 40 copper protection blocks for the 4 Calix C7 shelves Rear view of the ODC 80 ...

Page 14: ...n 1 Insert and turn the key to release the door handle 2 Pull the handle up to unlatch the door 3 Swing the door open until the retainer latch engages to hold the door in place 4 Pull out the door alarm switch in the top corner of the door opening to disarm the door alarm Step Action 1 Pull the retainer latch release tab to release the door 2 Hold the door handle up then push the door closed and p...

Page 15: ... front to service the batteries in the sliding trays Use the rear to access the battery temperature sensors and seismic fasteners Procedure to remove a battery compartment panel Step Action 1 Insert the key into a latch and turn it counterclockwise until it stops to release the panel latch Repeat for all other latches on the panel 2 Lift the panel slightly to free the tabs at the bottom of the pan...

Page 16: ...eplace a battery compartment panel Step Action 1 Reattach the grounding strap to the panel 2 Align the tabs at the bottom of the panel with the cutouts in the bottom of the battery compartment and tilt the panel into place 3 Insert the key into a latch and turn it clockwise until the inner keyhole notch aligns with the outer keyhole notch Repeat for all latches on the panel ...

Page 17: ...ining bolts The ODC 80 roof is held in place by 3 retaining bolts at the front of the cabinet Procedure to open the roof of the cabinet Step Action 1 Open the front and side cabinet doors to access the underside of the roof overhang 2 Locate the retaining bolts in the front of the roof overhang and remove them using a 5 16 allen wrench An allen wrench is provided with the cabinet 3 Push the front ...

Page 18: ...f the cabinet Step Action 1 Hold the front edge of the roof and press the release button on the support arm then lower the roof 2 Open the front and side cabinet doors to access the underside of the roof overhang 3 Locate the retaining bolt holes in the front of the roof overhang then insert the bolts and tighten them using a 5 16 allen wrench An allen wrench is provided with the cabinet ...

Page 19: ...upport the Calix ODC 80 Install a ground rod or similar grounding device with a maximum resistance to ground of 20 ohms near the pad site See the Calix ODC 80 Pour In Place Template Instructions if you plan to construct the pad using a Calix template Footprint dimensions Recommended pad dimensions are 148 inches by 96 inches 5 1 2 inches deep Pad depth may vary depending on site and environmental ...

Page 20: ...le minimum Leave 6 feet of cable above the top of the pad Follow National Electric Code NEC and local codes when installing AC power Recommended copper subscriber cable requirements Leave 8 to 10 feet of cable above the top of the pad Have appropriate termination equipment and tools available Recommended fiber cable requirements Use single mode fiber only Use a fiber splice value no greater than 0...

Page 21: ...ar MS2 splice tool Customer supplied materials for cabling You need to bring the following materials to install cabling copper pigtail with MS2 terminators long enough to get to your cross connect box 2 AWG 2 hole compression lug options are 5 8 1 or 1 1 4 fiber optic cable for splicing into cabinet 2 AWG strain relief for ground wire 2 AWG strain relief for AC cabling Test equipment Depending on ...

Page 22: ...cable entry plate 4 inch quantity 4 cable entry plate containing two 2 inch feed tubes quantity 2 security hex key for door access 8mm quantity 1 brackets for holding third party rack mount fiber and cable management accessories quantity 2 seismic battery kit pad mount hardware kit fiber strain relief Labels for identifying T1 slots on the copper protection panels 4 sheets Miscellaneous hardware a...

Page 23: ...2 Chapter Placing the ODC 80 on a Pad ...

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Page 25: ...cation of mounting studs The ODC 80 is fastened with 5 mounting studs in the locations shown Procedure to unpack the ODC 80 Step Action 1 Remove the cardboard shipping box 2 Remove the front and rear battery compartment panels to reach the shipping studs See the procedure to remove battery compartment panels 3 Remove the nuts from the shipping studs that hold the cabinet to the pallet 4 Remove the...

Page 26: ...g straps with a minimum length of 6 feet The minimum working load for each strap must be 3 000 lbs 1361 kg Procedure to prepare the cabinet for placement on a pad Step Action 1 In the splice compartment remove the ground and subscriber cable entry blank plates and AC conduit tray 2 Close and latch the front rear and splice compartment doors See the door close procedure 3 Ensure the bolts for all l...

Page 27: ...et to a pad Step Action 1 While suspended align the holes in the cabinet base with the mounting studs in the pad 2 Open the fiber splice compartment door and align the AC conduit with the splice compartment AC entry hole 3 Lower the cabinet onto the pad ensuring the mounting studs in the pad fit into the holes in the base of the cabinet and the AC conduit fits through its corresponding hole in the...

Page 28: ...ept by written agreement with Calix 2001 2003 Calix All Rights Reserved 6 Attach the air inlet ducts to the left and right sides at the front of the battery compartment Repeat at the rear of the cabinet 7 Close the rear battery compartment panel See the battery access procedure Step Action ...

Page 29: ...alix 2001 2003 Calix All Rights Reserved Seal the cabinet Procedure to seal the cabinet Step Action 1 Remove the lifting details from the sides of the cabinets 2 Cap the lift mount holes with the hole plugs shipped in the bag attached to the lift detail 3 Cover any unused cable entry ports with the blank plates provided ...

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Page 31: ...3 Chapter Installing Power Subscriber Cables and Equipment ...

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Page 33: ...ction 1 Route the main ground cable to the splice compartment and cut the cable to sufficient length to reach the ground bar at the right side of the cabinet 2 Remove a knockout from the ground cable entry plate and install a matching strain relief fitting into the hole 3 Slide the ground cable entry plate down the ground cable and attach the plate to the bottom of the splice compartment 4 Strip t...

Page 34: ...ent with Calix 2001 2003 Calix All Rights Reserved Procedure to test the cabinet ground Step Action 1 In the splice compartment attach one lead from an Ohm meter to the terminal lug of the ground cable 2 Attach the second lead from the Ohm meter to the ground bar 3 Verify that the Ohm meter reads 1 Ohm or less ...

Page 35: ...er input The Calix outdoor cabinet requires a 240 220 VAC power feed with 60 Amp service DANGER High voltage may be present Do not turn on the main power to the cabinet until the installation is complete Procedure to route AC power cable into the splice compartment Choose an AC power routing method Choose one of the following methods to route AC power from the splice compartment to the AC Load Cen...

Page 36: ...ion 1 At the AC Load Center in the front equipment compartment switch all breakers to the off position 2 Remove the metal AC Load Center front panel Note Do not remove the plastic cover 3 In the right side splice compartment locate the left pegboard then do the following a On the right edge of the pegboard remove the retaining screws b On the left edge of the pegboard loosen the locking nuts c Sli...

Page 37: ...ess feed in the splice compartment wall to reach the AC Load Center 6 Reinstall the wall plate and pegboard Step Action Step Action 1 At the AC Load Center in the front of the cabinet switch all breakers to the off position 2 In the front equipment compartment remove the metal AC Load Center front panel Note Do not remove the plastic cover 3 At the AC Load Center a drop a fish tape through the wal...

Page 38: ... power Procedure to connect AC power cables Step Action 1 At the AC Load Center in the front of the cabinet switch all breakers to the off position 2 If the cabinet Main breaker is used as the primary AC disconnect install a bonding strap between neutral and ground Follow NEC and site code 3 Run the green lead to the ground bus bar 4 Run the white lead to the neutral bar 5 Run the black hot lead t...

Page 39: ...utral c verify that the volt meter reads between 110 and 120 VAC 4 Using a volt meter test between L2 and neutral a place one lead on L2 b place the other lead on the neutral c verify that the volt meter reads between 110 and 120 VAC 5 Using a volt meter test between L1 and L2 a place one lead on L1 b place the other lead on L2 c verify that the volt meter reads between 220 and 240 VAC 6 At the AC...

Page 40: ...inder that ships with the cabinet Description of the 60 AMP power shelf The Calix 60 AMP power shelf contains an alarm control unit on the left and slots for four rectifier modules on the right Each rectifier module has its own power switch and alarm and status indicators A single rectifier module delivers 48 VDC at 15 Amps A full power shelf with 4 modules produces 48 VDC at 60 Amps Number of rec...

Page 41: ...F 3 Slide the new module into the slot and tighten the front bolts to secure the module in place 4 On the Alarm Control Unit set the matching RFA DIS switch to the right for each rectifier module installed to enable alarm monitoring for the rectifier modules For any slot not containing a rectifier module set the matching RFA DIS switch to the left for OFF The illustration shows the switches set to...

Page 42: ...ion 1 Check that main power to the cabinet is ON then at the AC load center set the Rectifier A Rectifier B and Main breakers to ON 2 Using a volt meter test between the V and V receptacles on the front of the alarm control unit a place the red lead of the voltmeter into V b place the black lead of the voltmeter into V c verify that the volt meter reads 54 5 5 VDC 3 At the AC Load center set all t...

Page 43: ...mmends using Dynasty 125 AH batteries Procedure to prepare for battery installation Step Action 1 Check that main power to the cabinet is ON then at the AC load center set the Rectifier A Rectifier B and Main breakers to ON 2 Using a volt meter test between the V and V receptacles on the front of the alarm control unit a place the red lead of the voltmeter into V b place the black lead of the volt...

Page 44: ... flat washer c battery temperature sensor d battery wire terminal lug 5 Attach the bolts from step 4 to the positive black battery terminal bolt at the rear of battery drawers 1 and 3 Ensure that the battery wire terminal lug is in direct contact with the greased terminal when you insert the bolt Tighten the terminal bolts to the torque specified by the battery manufacturer Dynasty recommends 110 ...

Page 45: ...diagram to the right to see a sample of the wiring diagram for one battery tray DANGER The black battery lead is positive and the red battery lead is negative 8 Using a volt meter test the battery connection between the negative and positive battery leads a place the red voltmeter lead on the red negative battery lead b place the black voltmeter lead on the black positive battery lead c verify tha...

Page 46: ...the rectifier output to the batteries a place the red volt meter lead on the red negative battery lead b place the black volt meter lead on the black positive battery lead c verify that the volt meter reads at least 52 VDC 4 At the AC load center set the Main breaker to OFF to check that the batteries supply power to the cabinet The fan trays in the Calix C7 should continue to run 5 At the AC load...

Page 47: ... ON 2 Verify that the optional Metallic Services Protection modules have been installed if ordered prior to installing the fan tray 3 Remove the fan tray from its packaging 4 Hold the fan tray from beneath with one hand so that you are looking at the display panel and with the other hand pull the fan tray handle up to disengage the locking mechanism 5 Gently slide the fan tray into the slot beneat...

Page 48: ...he shelf filter Step Action 1 If you have not already done so remove the filter from its packaging 2 Lift the fan tray handle up to disengage its locking mechanism and rotate it out to its upright and locked position Do not remove the fan tray 3 Insert the filter into its slot below the fan tray with the Airflow label text on the front edge of the filter in the upright position facing you Push the...

Page 49: ...pper subscriber cables into the copper splice compartment on the left side of the ODC 80 then terminate the cables to the factory installed equipment cables Install copper protection modules in the copper protection compartment at the rear of the cabinet Note You can route subscriber cable through any one of the cable entry locations For best results with a high copper count configuration route th...

Page 50: ...Slide a 4 cold shrink tube down the subscriber cable with the loose pull tab of the cold shrink removable core feeding from the bottom of the tube through to the top 4 Wrap mastic tape from the installation kit around the subscriber cables at the location where the cables will meet the cold shrink tubing 5 Hold the cold shrink tubing tight against the cable entry plate as you pull the loose tab to...

Page 51: ...the main ground bar 2 On the factory installed subscriber cable remove the cover from one cable binder 3 On the outside plant cable remove the opposite cover from the matching cable binder 4 Use the appropriate tool to squeeze the two connectors together for a tight fit 5 Repeat steps 2 through 4 for all binders in the outside plant cable After the subscriber cable is installed and sealed route th...

Page 52: ...lots corresponding to your configuration The sample image shows 320 modules installed in 2 copper protection panels Your configuration may differ Calix outdoor cabinets ship with labels to indicate which slots on the copper protection blocks are connected to a T1 card Use these labels to alert field technicians to the possible presence of powered T1 lines at a protection block The figure shows the...

Page 53: ...ns per cassette one cassette holder supports a total of 72 fiber connections Jumper options From the front of a Calix C7 optical plug in card you can run a fiber jumper to a fiber distribution cassette You can also run a jumper between the fiber splice tray and the fiber distribution cassette Procedure to install the fiber distribution cassette holder and cassettes Step Action 1 Choose where you w...

Page 54: ...per tray one splice tray holder supports a total of 120 fiber splices All the trays install and stack in the same way Fiber jumper and pigtail options From the front of a Calix C7 optical plug in card you can run a fiber jumper to a fiber distribution cassette From the front of a Calix C7 optical plug in card you can run a fiber pigtail to a fiber splice tray You can run a pigtail between a fiber ...

Page 55: ...eserved Procedure to install the fiber splice tray holder and trays Step Action 1 Choose where you want the fiber splice tray holder to attach to the pegboard 2 Hold the fiber splice tray to the pegboard then insert and tighten 2 mounting bolts 3 Slide the fiber trays into the holder 4 Secure the fiber trays to the holder with the supplied velcro strap ...

Page 56: ...oute the fiber cable up through a cable entry hole in the bottom of the side splice compartment Leave 8 10 feet of cable hanging out of the cabinet 2 Slide a 2 fiber cable entry plate down the fiber cable and fasten the plate to the bottom of the side splice compartment 3 Slide a 2 cold shrink tube down the subscriber cable with the loose pull tab of the cold shrink removable core feeding from the...

Page 57: ...icing equipment 2 Splice fibers from the cable to fiber jumpers following the instructions for your splice equipment 3 Place the spliced fiber in a fiber splice tray routing the fiber as shown 4 Place the fiber splice tray into the fiber splice tray holder and secure the tray with the supplied velcro strap Step Action 1 Remove a fiber distribution cassette from the holder 2 Route fiber jumpers thr...

Page 58: ... the fiber distribution cassette holder s See the fiber distribution cassette holder procedure 4 When optical plug in cards are installed terminate the fibers using jumpers from the front of the plug in cards onto the fiber distribution cassette s You can also terminate fibers using pigtails from the front of the plug in cards to the fiber splice tray s 5 If desired run fiber pigtails from the fib...

Page 59: ...he strength member from the fiber cable through the strain relief clamp and tighten the clamp to support the fiber 3 Wrap mastic tape from the installation kit around the fiber cable at the location where the cable will meet the cold shrink tubing 4 Hold the cold shrink tubing tight against the cable entry plate as you pull the loose tab to remove the cold shrink core Continue to push cold shrink ...

Page 60: ... Reserved Install other fiber and cable management accessories Calix ships each cabinet with brackets that you can use to mount equipment or accessories in the splice compartment Description of the accessory brackets The accessory brackets are 6 high and 5 5 8 deep Mount them on the peg board spaced as needed to hold the accessory you are installing ...

Page 61: ...ck located on the inside of the Calix C7 door on the lower left corner Procedure to install the AMP card Step Action 1 If you have not already done so remove the AMP card from its packaging and remove the plug cover at the rear of the card 2 Pull the card ejector down to the unlocked position 3 Slide the AMP card along the guide rails into the management interface slot labeled MS in the center of ...

Page 62: ...56 Calix ODC 80 Installation Guide Proprietary Information Not for use or disclosure except by written agreement with Calix 2001 2003 Calix All Rights Reserved AMP installation view ...

Page 63: ...the end of a fiber optic cable Light output from a fiber optic cable is invisible to the human eye However it can destroy the retina of the eye Procedure to install a RAP card Step Action 1 If you have not already done so remove the optical RAP card from its packaging and remove the plug cover at the rear of the card 2 Open the card ejectors at the top and bottom of the card 3 Slide the RAP card a...

Page 64: ...ack located on the inside of the Calix C7 door on the lower left corner Procedure to install a Calix C7 metallic plug in card Step Action 1 If you have not already done so remove the card from its packaging and remove the plug cover at the rear of the card 2 On the card pull the card ejector down to the unlocked position 3 In any universal slot slide the card in along the guide rails Important To ...

Page 65: ...nstalling or removing the plug in cards always wear the electro static discharge ESD wristband provided Plug the wristband cable into the ESD jack located on the inside of the Calix C7 door on the lower left corner FIBER OPTIC DANGER Never look into the end of a fiber optic cable Light output from a fiber optic cable is invisible to the human eye However it can destroy the retina of the eye Optica...

Page 66: ...the card ejector up into the locked position 5 Remove the fiber protector cover from the top front of the card 6 Identify the appropriate fiber cable assignments for each optical card from the labels applied when you dressed the fiber cables earlier in the installation process 7 Beginning with port 1 at the top of each card insert the appropriate LC connector with the key turned to the right into ...

Page 67: ...rface that you use to configure and monitor all of the Calix C7 nodes on a network With the Calix iMS you can view a diagram of your network topology configure all aspects of a Calix C7 network manage timing and synchronization view current alarms view and clear performance monitoring registers You start the Calix iMS by using Internet Explorer version 5 0 or higher with the Java 1 3 plug in to co...

Page 68: ...or details on configuring Ethernet log on parameters see the full documentation in the Calix C7 iMS Guide Calix factory settings for the front Ethernet port The Calix C7 ships with the front Ethernet port on the AMP E1 active and set to the following configuration IP 192 168 1 1 Subnet 255 255 255 0 Gateway 0 0 0 0 Configuration needed on your PC To connect to the front Ethernet port of the AMP yo...

Page 69: ...On the Start menu click Settings then click Network And Dial up Connections then right click Local Area Connection and click Properties 2 On the Local Area Connection Properties dialog box do the following a Click Internet Protocol TCP IP b Make sure the check box to the left of Internet Protocol TCP IP is selected c Click Properties 3 On the Internet Protocol TCP IP Properties dialog box do the f...

Page 70: ...y message Click Grant Always after reviewing the security message Procedure to start the Calix iMS from the front Ethernet E1 port Step Action 1 Start Internet Explorer then in the Address box enter 192 168 1 1 for the front Ethernet port E1 IP address of the Calix C7 Note You can enter other IP addresses assigned to the Calix C7 shelf after you configure the Ethernet port to your standards 2 On t...

Page 71: ...ith Calix 2001 2003 Calix All Rights Reserved Start up view of your network The first time you log in to a new Calix C7 network you will see the following An empty Work Area with no network topology One entry in the Navigation Tree named Unassigned Shelves You must use the Network Wizard to group shelves into nodes ...

Page 72: ...mary AMP must reside in the Management Maintenance slot of a shelf within the node Procedure to define nodes in the network Step Action 1 On the Tools menu click Network Wizard to start the wizard 2 In the Unassigned Shelves area press the CRTL key and click all the shelves to be assigned to the new node then click Add 3 In the node information area on the right do the following a In the System ID...

Page 73: ... Click Assign to create the node and display it in the Current Nodes area 5 Repeat steps 2 4 to create additional nodes 6 In the lower left corner of the Current Nodes area click from the list of shelves to select an Admin Master for the network 7 Click Next to save all node definitions and the Admin Master designation and to exit the Network Wizard Step Action ...

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Page 75: ...4 Chapter Maintaining and Troubleshooting the ODC 80 ...

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Page 77: ...cal damage leakage or bulging Replace any battery displaying any defect before the batteries are placed back in service Load Test each battery to verify that ample current is available to maintain the system Ensure that each battery is providing 13 5 VDC 2 VDC Clean the batteries so there is no dust dirt or corrosion present on the battery surface Clean and visually inspect the area for any signs ...

Page 78: ... if possible per local site practices Check all outside plant copper connections for complete and secure connection Ensure that all cable management accessories provide a clean appearance Replace any fastening devices i e tie wraps so that they include all cables being secured Check all fiber optic connectors to ensure that they are securely fastened Check all connections on the cabinet ground bar...

Page 79: ...act Calix support for assistance with a resolution Inspect all gaskets around the doors and the roof to ensure a tight secure fit Inspect outside surfaces Clean and inspect the outside of the cabinet for damage and wear once a year Items to check include the following Inspect the outside of the cabinet for signs of damage to the metal work or paint Repair damage to the paint using approved type to...

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Page 81: ...15 00 NEND Clearing output You will see this message once the alarm has been cleared from the system TID 000 01 09 10 08 15 00 A 001 REPT EVT ENV N2 1 POWER CL 9 10 8 15 00 Description Severity The AC fail POWER alarm indicates that commercial power has failed or is absent Calix outdoor cabinets are designed to provide eight hours of battery backup If the POWER alarm persist for longer than eight ...

Page 82: ...1 MN BATTCB NSA 9 10 9 15 00 NEND Clearing output You will see this message once the alarm has been cleared from the system TID 000 01 09 10 09 20 00 A 001 REPT EVT ENV N2 1 BATTCB CL 9 10 8 15 00 Description Severity The battery circuit breaker BATTCB alarm indicates that one or both of the circuit breakers in the battery compartment has failed The BATTCB alarm will occur as a result of a either ...

Page 83: ...9 10 10 15 00 001 REPT ALM ENV N2 1 MN FUSE NSA 9 10 10 15 00 NEND Clearing output You will see this message once the alarm has been cleared from the system TID 000 01 09 10 10 45 00 A 001 REPT EVT ENV N2 1 FUSE CL 9 10 10 45 00 Description Severity The auxiliary fuse fail FUSE alarm indicates that one of the GMT fuses for the auxiliary has failed The FUSE alarm will occur as a result of a either ...

Page 84: ... the alarm has been cleared from the system TID 000 01 09 10 11 55 00 A 001 REPT EVT ENV N2 1 HITEMP CL 9 10 11 55 00 Description Severity The over temperature HITEMP alarm indicates that the outdoor cabinet has exceeded the allowable temperature for the Calix C7 equipment to operate The outdoor cabinet will generate an over temperature alarm at 158F 70C There are two heat exchangers located in th...

Page 85: ...inet guide for this number If the equipment is producing less heat than what is budgeted for equipment in the cabinet go to step 7 If the equipment is producing more heat than what is budgeted for equipment in the cabinet proceed to the next step 4 Access the Calix C7 equipment with a computer and verify the heat setting for the shelf or shelves in the cabinet If the heat settings do not exceed th...

Page 86: ...1 REPT ALM ENV N2 1 MN OPENDR NSA 9 10 17 15 00 NEND Clearing output You will see this message once the alarm has been cleared from the system TID 000 01 09 10 17 15 00 A 001 REPT EVT ENV N2 1 OPENDR CL 9 10 17 15 00 Description Severity The door OPENDR alarm indicates one of the five cabinet doors is open To disable the door alarm while maintenance personnel are accessing the outdoor cabinet the ...

Page 87: ... following message displays TID 000 01 09 10 12 15 00 001 REPT ALM ENV N2 1 MN FUSE NSA 9 10 12 15 00 NEND Clearing output You will see this message once the alarm has been cleared from the system TID 000 01 09 10 12 15 00 A 001 REPT EVT ENV N2 1 FUSE CL 9 10 12 15 00 Description Severity The GMT fuse fail FUSE alarm indicates that a GMT fuse in the DC distribution center other than the Calix C7 f...

Page 88: ... will see this message once the alarm has been cleared from the system TID 000 01 09 10 13 15 00 A 001 REPT EVT ENV N2 1 BATTERY CL 9 10 13 15 00 Description Severity The low battery BATTERY alarm indicates that the battery voltage in the outdoor cabinet has dropped below 46 VDC Once the low battery alarm has been initiated the system has a limited amount of time before the low voltage disconnect ...

Page 89: ...put You will see this message once the alarm has been cleared from the system TID 000 01 09 10 14 15 00 A 001 REPT EVT ENV N2 1 LVD CL 9 10 14 15 00 Description Severity The low voltage disconnect LVD alarm indicates that the outdoor cabinet battery voltage has reached 42 VDC and the cabinet will be shut down soon The low voltage disconnect will be activated when the battery voltage in the cabinet...

Page 90: ...5 15 00 001 REPT ALM ENV N2 1 MJ RECT NSA 9 10 15 15 00 NEND Clearing output You will see this message once the alarm has been cleared from the system TID 000 01 09 10 15 15 00 A 001 REPT EVT ENV N2 1 RECT CL 9 10 15 15 00 Description Severity The rectifier major RECT alarm indicates that the outdoor cabinet rectifier shelf has a major alarm The Calix rectifier will report a major alarm for high v...

Page 91: ...essage displays TID 000 01 09 10 16 15 00 001 REPT ALM ENV N2 1 MN RECT NSA 9 10 15 15 00 NEND Clearing output You will see this message once the alarm has been cleared from the system TID 000 01 09 10 16 15 00 A 001 REPT EVT ENV N2 1 RECT CL 9 10 16 15 00 Description Severity The rectifier minor RECT alarm indicates that the outdoor cabinet rectifier shelf has a minor alarm The RECT alarm is alwa...

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Page 93: ...ify cooling fan operation as part of regular cabinet maintenance An over temperature condition will occur as the result of a failed cooling fan Step Action 1 Locate the HX Fan Test near the temperature sensor grille on the DC Distribution panel 2 Insert a small wire into the INT test hole to press the start button for the internal cooling fans The fans will automatically shut off after running for...

Page 94: ...module and slide it backward then up to remove 4 Disconnect the two power cables by pressing both sides of the cable plug toward the center then pulling the plug out 5 Replace the old cooling fan module with the new one 6 Re connect the two power cables to the new cooling fan module 7 Slide the new cooling fan module into place You may need to push excess cabling back into the cabinet before lower...

Page 95: ...e to install or replace a rectifier module ON Push a switch to the right to enable alarm monitoring for that slot In the illustration switches 1 and 3 are ON OFF Push a switch to the left to disable alarm monitoring for that slot In the illustration switches 2 and 4 are OFF Step Action 1 Unbolt and remove the cover plate or module to be replaced 2 Set the rectifier module AC switch to OFF 3 Slide ...

Page 96: ...ion 1 Check that main power to the cabinet is ON then at the AC load center set the Rectifier A Rectifier B and Main breakers to ON 2 Using a volt meter test between the V and V receptacles on the front of the alarm control unit a place the red lead of the voltmeter into V b place the black lead of the voltmeter into V c verify that the volt meter reads 54 5 5 VDC 3 At the AC Load center set all t...

Page 97: ...awer to OFF 2 Place the batteries into each battery drawer 3 Clean the battery terminals and apply No Ox anti corrosion grease to each 4 Thread a lock washer a flat washer the battery temperature compensation sensor and a battery wire terminal lug onto a terminal bolt 5 Attach the bolt from step 4 to the positive black battery terminal bolt at the rear of the left battery drawer Ensure that the ba...

Page 98: ...10 in lbs or 12 4 n m 7 Use an insulated wrench to connect the battery leads according to the wiring diagram on the inside of the battery compartment door panel Click the diagram to the right to see the wiring diagram for one battery tray DANGER The black battery lead is positive and the red battery lead is negative 8 Using a volt meter test the battery connection between the negative and positive...

Page 99: ...alling AC power Do not turn on the main power to the cabinet until the power installation is complete Procedure to replace a circuit breaker Step Action 1 Set the main circuit breakers for the cabinet to OFF 2 Remove the access panel on the AC load center 3 Remove any wires from the defective circuit breaker 4 Replace the circuit breaker with one of the same type and rating 5 Reconnect all wiring ...

Page 100: ...n panel Fuse ratings in the DC Distribution panel Procedure to replace a fuse Fuse Type Fuse Rating Calix C7 shelves 20 Amp Heat exchanger fans and other equipment 5 Amp Step Action 1 Remove the defective fuse from the fuse position with out causing damage to surrounding fuses Note Calix recommends using a GMT fuse removal tool 2 Replace the fuse with a fuse of the same rating and type 3 If the fu...

Page 101: ...uld be installed prior to initial battery installation Step Action 1 If not already removed disconnect and remove all batteries To open the front and rear battery compartment panels see the procedure to remove battery compartment panels 2 From the front lay the heater into the base of a battery drawer with the power cord at the rear 3 At the rear of the battery compartment route and tie wrap the b...

Page 102: ...tallation Guide Proprietary Information Not for use or disclosure except by written agreement with Calix 2001 2003 Calix All Rights Reserved View of the battery heater The battery heater is highlighted in the image below ...

Page 103: ...5 Chapter Reference ...

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Page 105: ...ess hours Use phone FAX or web for immediate assistance from the TAC Normal business hours are 7 00 am to 7 00 pm PST Monday through Friday After hours and on holidays Contact the Calix TAC by phone and receive an immediate response from a Service Engineer for Severity 1 and 2 issues Contact the TAC Use the following methods to contact the TAC Voice 877 766 3500 Press 3 or 707 766 3500 Press 3 FAX...

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Page 107: ... lbs Equipped with Dynasty batteries 3 900 lbs Environmental Ambient temperature 40 C to 52 C per GR 487 Cooling Integrated air to air cooling system with DC fans Power Power feed 220 240 VAC single phase 60 Amp service with UL listed service disconnect Redundant AC feeds to rectifier Redundant DC feeds to Calix C7 shelf Low voltage DC disconnect High power AC surge protection Joslyn Alarms Calix ...

Page 108: ...to 6 RUs of 19 rack space available in splice chamber for 3rd party passive equipment Generator Connector Optional 60 or 100 Amp Pin Sleeve type connectors field installable Meets IEC standards 309 1 309 2 configured with 3P4W DC Rectifiers Preferred DC rectifier Calix Delta Optional DC Rectifiers Marconi Lorain Vortex 60 Battery Back Up Preferred batteries Dynasty 125 AH battery Up to 4 strings p...

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