Burley G4111 Installation, Servicing & User Instructions Download

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BURLEY G4111 ACUMEN

FLUELESS GAS HEATER

INSTALLATION, SERVICING

& USER INSTRUCTIONS

FOR USE IN THE COUNTRIES STATED ON THE DATA PLATE AND CARTON

WITH NATURAL GAS G20

OR LPG PROPANE GAS G31

(REFER TO RATING LABEL)

For the following countries: GB, IE

EVEN IF YOU HAVE FITTED THESE FIRES BEFORE,

PLEASE FOLLOW THESE INSTRUCTIONS STEP BY STEP.

Legislation and regulations do change over time!

LEAVE THESE INSTRUCTIONS WITH THE USER

Burley Appliances Ltd

Lands End Way, Oakham, Rutland, LE15 6RB
Telephone: +44 (0)1572 756956 Fax: +44 (0)1572 724390
e-mail:

[email protected]

web:

www.burley.co.uk

G4111InstUser

G20/31

Issue JAN08 – v.1

TO OBTAIN YOUR FIRST YEAR GUARANTEE, THE INSTALLER AND CUSTOMER

MUST FILL IN THE SEPARATE GUARANTEE AND RETURN IT TO

BURLEY WITIHIN 7 DAYS OF FITTING.

A FREE SECOND YEAR GUARANTEE IS OFFERED SUBJECT TO THE FIRE BEING SERVICED

BY A CORGI ENGINEER DURING THE FIRST YEAR OF OWNERSHIP.

PROOF OF SERVICING MUST BE RETAINED

FAILURE TO HAVE THIS APPLIANCE FITTED BY A CORGI REGISTERED

FITTER INVALIDATES THE WARRANTY

Summary of Contents for G4111

Page 1: ...H THE USER Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Telephone 44 0 1572 756956 Fax 44 0 1572 724390 e mail info burley co uk web www burley co uk G4111InstUser G20 31 Issue JAN08 v 1 TO OBTAIN YOUR FIRST YEAR GUARANTEE THE INSTALLER AND CUSTOMER MUST FILL IN THE SEPARATE GUARANTEE AND RETURN IT TO BURLEY WITIHIN 7 DAYS OF FITTING A FREE SECOND YEAR GUARANTEE IS OFFERED SUBJECT T...

Page 2: ...cant oxygen depletion in the room and shut the fire down safely 1 APPLIANCE DATA Refer to the appliance data badge this is located on a hinge out plate ENSURE THAT THE LOCAL CONDITIONS OF USE CORRESPOND TO THE INFORMATION ON THE DATA BADGE Natural Gas G20 LPG Propane G31 Category I2H I3P Supply Pressure 20mBar 37mBar Inlet Pressure 20mBar 37mBar Heat Input net High 4 2KW 4 2kW 180g h Low 2 5kW 1 5...

Page 3: ...er in accordance with the Gas Safety Installation and Use regulations as amended The installation must also be in accordance with the relevant parts of local and national building regulations Failure to have the fire fitted by a qualified person nullifies ALL guarantees 3 2 With the exception of the bottom and sides of the decorative fire frame that act as a controls door all parts of this applian...

Page 4: ...lable If necessary consult the gas supplier Any new or existing gas pipe work should be checked for sufficient size to carry the demand of this appliance and the demand of other appliances installed To prevent unacceptable pressure losses no more than 1 5m of 8mm pipe should be used 4 2 Decide on the gas supply route to be taken up to the appliance location Fig 2 4 3 Before carrying out any work o...

Page 5: ...ust ensure that clearance for the trim is made as this protrudes below the bottom of the appliance Due to the low temperatures at floor level it is acceptable to use material such as wood for the hearth however any treatment such as wax or stain can change colour over time 5 1 Any combustible materials directly behind or to the sides of the fire box assembly must be removed and replaced with suita...

Page 6: ...ls are unsuitable for fixing and sealing the fire into place A mechanical fixing is required The use of sealants and adhesives is not recommended as these can give off smells when heated and stain fireplaces Always use one or a combination of the methods detailed Method one Using the eye bolt and cable fixing kit supplied Note This method can only be used if there is sufficient space at least 35 m...

Page 7: ...e appliance may lean forward Use a further fixing to retain the top of the appliance Use suitable No 8 or No 10 wood screws to fix the appliance in place Method Four This is ONLY for use where there is a cavity box fitted The appliance and cavity box both have holes in their outside flange and can be screwed and rawlplugged to the wall as a pair Alternatively the cavity box can be secured through ...

Page 8: ...be removed within the enclosure and any paper backed plaster board on the wall face location shall be protected or replaced with plaster or rigid non combustible insulating board If installing on the inside wall of a timber framed dwelling as a precaution the wall area to the rear of the appliance location shall be protected with rigid non combustible insulating board or 50 mm thick rock wool or s...

Page 9: ... 7 With the fire box fitted securely into the opening refit the burner control assembly 7 1 8 Connect the gas supply pipe to the 8 mm compression fitting on the inlet pressure test point elbow The complete installation shall be checked for gas tightness using an approved method 7 1 8 Complete the assembly of the appliance in accordance with section 8 0 7 2 Installation method 2 Insetting fire into...

Page 10: ...it the appliance into the recess using the methods detailed in section 7 6 and refit the burner control assembly 7 2 8 With the fire box fitted securely into the opening refit the burner control assembly 7 2 9 Connect the gas supply pipe to the 8 mm compression fitting on the inlet pressure test point elbow The complete installation shall be checked for gas tightness using an approved method 7 2 1...

Page 11: ...f this log piece is in contact with the tubular burner Fig 8 8 1 2 Carefully place the front log piece on the support platform in front of the burner Ensure that the base of this piece is flat and slowly push back until it touches the protruding ends of the rear log piece Fig 9 8 1 3 Using photo to identify the correct Y shaped log place log on the left hand side of the fuel bed to bridge the fron...

Page 12: ...the bottom left corner The printing should on the inside of the glass and the larger black strip will be at the bottom It is very important to ensure the remote control sensor is visible through the window in the printing 8 2 2 The top part of the glass panel should be engaged under the catalyst vent panel The vent panel shall then be fixed using the 3 screws Fig 3 8 3 Fitting the Outlet Grille 8 ...

Page 13: ...0 0 COMMISSIONING AND OPERATION YOU MUST COMPLETELY ASSEMBLE THE FIRE INCLUDING THE GRILL BEFORE COMMISSIONING BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST EVERY SINGLE GAS FIRE IT PRODUCES BURLEY IS IN THE UNIQUE POSITION OF KNOWING THAT EVERY APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER 10 1 Checking for gas soundness 10 1 1 Open the decorative trim from the bo...

Page 14: ...ailer or from Burley Appliances on 01572 756956 In normal use this will last between 6 and 9 months It can be changed by simply sliding it out of its housing under the fire undoing the connector block and carefully replacing with a new one The fire should be switched OFF at the toggle switch when not in use to prevent unnecessary drain on the battery and extend battery life Be sure to brief the us...

Page 15: ... With the pilot flame established the gas valve will open and the main burner will light at the maximum rate setting This operation should take no longer than 20 seconds NOTE all control operations will produce an audible single beep from the appliance control system to indicate that the 10 3 4 To adjust the burner flames such that the appliance operates at the minimum rate setting depress the but...

Page 16: ...nt person in accordance with relevant regulations 13 2 Before carrying out any servicing procedure ensure the gas supply to the appliance is isolated and that the appliance is cold 13 3 After completion of any servicing procedure check for gas soundness 13 4 Check the installation for compliance with these instructions 13 5 Check all purpose provided ventilation is clear from obstruction 13 6 The ...

Page 17: ...aeration ports in the injector end of the burner are dust free and clear The main burner injector of this appliance should not normally require attention unless there is evidence of particular flame reduction or excessive dust and debris within the aeration ports of the burner If examination is necessary return to point No 9 and refer to parts replacement section 13 The end of the injector is cera...

Page 18: ...he centre of the room shall indicate that the CO content is no more than 9 ppm above ambient 14 0 Replacement of Parts Before carrying out any replacement of parts procedure with the exception of the lithium battery which can be replaced by the user ensure the gas supply to the appliance is isolated and that the appliance is cold After completion check for gas tightness 13 1 Lithium Battery BAT424...

Page 19: ...in accordance with BS5871 Pt 4 The catalytic converter needs heat to work therefore before you start testing the fire must have been lit and burning on full for at least 15 mins There are two tests to carry out A Co CO ratio test and a room centre CO test 1 The first test is the CO CO ratio test and should be carried out at the fire exhaust vent do not stick the probe of the analyser in through th...

Page 20: ...sult the relevant manufacturer Only use replacement catalyst supplied by Burley If you or the customer detects any odours from the fire please remember that the catalytic convertor is not an air filter and does not remove smells The ceramics in the fire can absorb household smells and in turn these smells get emitted when the fire is lit especially if the fire is used in an enclosed space for a pe...

Page 21: ...ler Tolerances It is important to take a gas rate test over a reasonable period of time so that the capacity of the meter is used On low Input appliances such as our flueless this is even more critical because uncertainties can creep in It is worth measuring over a 5 minute period to make sure It is also important to get your inlet pressure to 20mBar In a gas appliance factory compensation is also...

Page 22: ...he first year as with all gas products every gas appliances must be serviced every year The appliance has not been subject to misuse accident or repaired or fitted by anyone other than a CORGI fitter or our own engineer The appliance has been used solely for domestic purposes and is on domestic premises i e not for commercial or trade use The appliance has been used solely in accordance with the i...

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