Bug-O Systems MDS Series Instructions And Parts Manual Download

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INSTRUCTIONS

and

PARTS MANUAL

MODULAR DRIVE

SYSTEM’S

PROGRAMMABLE

SHAPE MODULE

A DIVISION OF WELD TOOLING CORPORATION

161 HILLPOINTE DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA

PHONE: 412-331-1776 http://www.bugo.com FAX: 412-331- 0383

Please record your equipment identification information below for future reference. This information can be

found on your machine nameplate.

Model Number

Serial Number

Date of Purchase

Whenever you request replacement parts or information on this equipment, always supply the information you

have recorded above.

LIT-MDSPSM-IPM-0319

Bug-O Systems is committed to empowering our customers by providing operator

controlled mechanized solutions for their welding, cutting and custom applications.

Summary of Contents for MDS Series

Page 1: ...t identification information below for future reference This information can be found on your machine nameplate Model Number Serial Number Date of Purchase Whenever you request replacement parts or information on this equipment always supply the information you have recorded above LIT MDSPSM IPM 0319 Bug O Systems is committed to empowering our customers by providing operator controlled mechanized...

Page 2: ...50 5 Never remove or bypass the equipment power cord ground Verify the equipment is grounded in accordance with all applicable local and national electrical safety codes If none exist use International Electric Code IEC 950 READ INSTRUCTIONS Read the instruction manual before installing and using the equipment 1 Do not plug in the power cord without first verifying the equipment is OFF and the cor...

Page 3: ...is as small as possible The larger the gap the higher the voltage and the higher the interference 5 Some plasma or welding units will inject high frequency interference into the AC power line Use separate power line branches whenever possible to power the plasma or welding source and the machine Do not plug them into the same outlet box 6 High frequency noise may enter the machine through the plas...

Page 4: ...pe Machine Segment Types 12 Data Entry Required for Programming 14 Auxiliary Modes Type 6 Quadrant 3 14 Set Speed Fraction of Set Speed Type 6 Quadrant 4 16 Dimensions Required 17 Example Obround Shape 18 Example Repeat Function 19 MDS 1165 Panel Controls 20 MDS Shape Machine Major Components Exploded View Parts List 21 Connecting a MDS 117x Solenoid Kit to a MPD 100x Master Drive 22 MDS 1165 Cont...

Page 5: ...k The wheels should slide into the track V grooves and the carriage will move smoothly along the track if the wheels are property aligned POSITIONING THE MACHINE ON THE TRACK Position the rail using magnet plates or vacuum cups Wipe the track grooves free of weld splatter and other debris This will prevent binding and premature rail and wheel wear Lubricate the rack using a dry spray if desired fo...

Page 6: ...e required preheat is reached Push the Run button the machine will turn on the cutting oxygen and start cutting the current shape At the end of the shape the machine will turn off the cutting oxygen and stop Manually turn off the preheat gases PLASMA CUTTING WELDING OPERATION The Programmable Shape Machine can be used successfully for plasma cutting however it is important to take certain precauti...

Page 7: ...eleration value for the shape when the machine approaches the end of each segment This is useful when the shape has sharp corners to prevent overshoot 99 is maximum slowdown 0 is no slowdown IMPORTANT 1 Once the STOP button is pressed computer control is halted until the RUN or the RESET button is pressed Therefore the programming cannot be done with the handheld terminal in this state the RESET b...

Page 8: ...Speed can be checked by moving the machine manually using the toggle switches 5 If the required shape has not been programmed refer to Shape Programming and enter the program If the shape has been programmed turn on the preheat gases set the torch height and ignite the torch 6 When the work piece is heated enough press the black RUN button The solenoid will turn on the cutting oxygen the machine w...

Page 9: ...ress Keys A B C D or E for the function desired as described in the programming section of this manual DIGIT KEYS Use the digit keys to enter pipe diameters or dimensions ENTER Push the enter button to store the numeric value entered BACKSPACE The backspace key removes the last digit keyed in before pushing the enter button if a correction is required ...

Page 10: ...lay for plasma cutting C To change Cut Number in memory numbers 0 9 D To display the type and dimensions of the cut E To enter end of cut slowdown PENDANT CHARACTER MAP Direct and Shifted Characters Shift Key U set Units inch or metric R set Ratio T Test drives encoders function V Version Number SHIFTED CHARACTER SET E g to type U for units press Shift Key then 9 Shift Key PENDANT CONTROLS ...

Page 11: ...START BUTTON TIME DELAY REPEAT ANOTHER SHAPE AUXILIARY MODES PERCENT SPEED SEGMENT TYPES QUADRANT 1 2 3 4 1 Clockwise 900 arc 2 Counterclockwise 900 arc 3 X or Y Axis Line 4 Oblique Line 5 Functions 6 Functions 7 Clockwise Partial Arc 8 Counterclockwise Partial Arc ...

Page 12: ...mensions required Radius only Type 3 Line along X or Y axis Quadrant determined by direction of movement See chart East 1 North 2 West 3 South 4 Dimensions required Length only Type 4 Angled straight line Quadrant determined by direction of movement See chart NE 1 NW 2 SW 3 SE 4 Dimensions required 1 X dimension movement along X axis 2 Y dimension movement along Y axis Type 5 Functions or other op...

Page 13: ...contactor outputs independently and also switch speeds from set speed to Rapid Traverse and back Mode numbers are from 1 to 8 4 Set Percent Speed Used to change speed of the machine in the middle of a shape to a lower speed Type 7 Clockwise arc must be less than 1800 Quadrant determined by direction of end point of arc relative to the start point See chart Dimensions required 1 X dimension offset ...

Page 14: ...lenoid Weld ON command Type 5 Quad 1 While running the Type 5 ON and OFF commands can be used to turn both Outputs On and Off together and both turn Off at the end When programming Type 6 Quad 3 a Mode Number is required to be entered The 8 auxiliary modes numbered 0 through 7 allow the setting of a mode with any combination of Outputs On or Off and choice of Set Speed by the speed knob or maximum...

Page 15: ...nd pendant plugged in select which shape number this will be say we want No 3 Push C display reads Shape No _ Push 3 for No 3 press Enter key backward arrow The program is now in Shape no 3 6 Push A display reads Total segments Push 4 for 4 segments and Enter Display reads 1 Type waiting for Segment 1 data 7 Push 1 for type clockwise arc Refer to the table prepared Display reads Quadrant Push 1 fo...

Page 16: ...16 DIMENSIONS REQUIRED R R L X Y R X Y Y X 1 2 3 4 6 2 7 8 R X Y ...

Page 17: ...nts 6 AB Type 1 specifies Clockwise Arc Quadrant Number is 2 Size 300 specifies Radius 3 00 inches Metric 300 30 0 mm Segment Number Type Quadrant Size Comment AB 1 1 2 300 CW Arc 3 00 radius BC 2 3 1 400 X axis line 3 00 CD 3 1 1 300 CW Arc DE 4 1 4 300 CW Arc EF 5 3 3 400 X axis line FA 6 1 3 300 CW Arc ...

Page 18: ...gments 4 START A E B C Shape No 1 Shape No 2 Shape No 1 Segment Number Type Quadrant Size Comment AB 1 3 1 100 BC 2 3 2 200 CD 3 3 1 100 DE 4 3 4 200 Shape No 2 Segment Number Type Quadrant Size Comment AB 1 3 4 800 Shape 1 2 6 1 1 Repeat 1 6 6 times CD 3 3 1 100 DE 4 3 2 600 EF 5 2 1 200 FA 6 3 3 1100 ...

Page 19: ...19 MDS 1165 PANEL CONTROLS Reset SW1 Start Run SW2 Manual Jog Y Axis SW5 Manual Jog X Axis SW4 Pendant Control Stop Pause SW3 Speed Control P QUADRANT 3 2 1 4 Y Y X X MADE IN USA SHAPE MODULE EN1 ...

Page 20: ...1100 40 Linear Weaver 4 1 BUG 6050 Hand Held Terminal 5 1 MPD 1065 Releasable Carriage 12 6 1 MPD 1035 Handle w Cable Anchor 7 1 WPD 1178 Post w Fasteners 8 1 BUG 5462 Right Angle Clamp 9 1 BUG 1853 Machine Rack 7 1 2 10 1 BUG 5455 Gun Mounting Group 11 1 BUG 5188 Torch Holder Assembly PARTS LIST 6 2 3 1 5 4 11 8 9 10 Note 40 cross arm is part number WPD 1150 40 Note Solenoid Kit not shown is requ...

Page 21: ...Bolt the solenoid kit to the deck of the master drive carriage using the supplied 1 4 20 bolts CONNECTING A MDS 117X SOLENOID KIT TO A MPD 100X MASTER DRIVE To connect the MDS 117X Solenoid Kit to a MPD 100X Master Drive the power cord from the master drive is removed and the female plug of the MDS 1170 is plugged into its place ...

Page 22: ... WHT BLK WHT YEL GRN YEL PNK ORG YEL BLU GRN RED BLU WHT BLU YEL BLU BLU B V O V S TAN BLU TAN REF NO QTY PART NO DESCRIPTION P 1 BUG 9677 Potentiometer Control CN1 1 BUG 9902 Panel Connector 6 T F F1 1 SEO 4118 Ferrite Data Line Filter R1 1 PCB 1036 Connector 50 Pin M SW1 1 SWT 1111 Switch Black SW2 1 SWT 1113 Switch Green SW3 1 SWT 1112 Switch Red SW4 SW5 2 SWT 0540 Toggle Switch 1 MDS 1135 MDS ...

Page 23: ... FRONT VIEW BLK SHIELD RED BRN ORG YEL A F E D C B A_ _ Black Circuit Com B_ _ Yellow TX Transmit C__ Orange RX Receive 9600 Baud D__ Brown Signal Ground E_ _ Red Power 5V F_ _ Shield Drain Wire Bare Touching Foil Shielding NOTE Other wires should be trimmed and unable to touch terminal pins ...

Page 24: ...her obligations or liabilities whatsoever with respect to machines or parts furnished by Manufacturer Manufacturer shall not in any event be liable to Distributor or any customer for any loss of profits incidental or consequen tial damages or special damages of any kind Distributor s or customer s sole and exclusive remedy against Manufacturer for any breach of warranty negligence strict liability...

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Bug-O Systems MDS Series, Instructions And Parts Manual

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