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Recirculating Chiller F-100 / F-105

Operation Manual

11593840C en

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Summary of Contents for F-100

Page 1: ...Recirculating Chiller F 100 F 105 Operation Manual 11593840C en ...

Page 2: ...I reserves the right to make changes to the manual as deemed necessary in the light of experience especially in respect to structure illustrations and technical detail This manual is copyright Information from it may not be reproduced distributed or used for competitive purposes nor made available to third parties The manufacture of any component with the aid of this manual without prior written a...

Page 3: ...on 15 5 1 Installation site 15 5 2 Electrical connections 17 6 Operation 18 6 1 Operating controls and housing 18 6 2 Preparing for use 20 6 2 1 Installing the hoses 20 6 2 2 Filling the chiller 21 6 3 Start operation 21 6 4 No BUCHI vacuum controller connected to the system 21 6 5 Working with BUCHI vacuum controller 22 7 Maintenance and repairs 23 7 1 Customer service 23 7 2 General inspection a...

Page 4: ...eement of BUCHI Unauthorized modifications may affect the system safety or result in accidents Technical data are subject to change without notice NOTE The symbols pertaining to safety WARNINGS and ATTENTIONS are explained in section 2 This manual is copyright Information from it may not be reproduced distributed or used for competi tive purposes nor made available to third parties The manufacture...

Page 5: ... and built as a piece of laboratory equipment Its regulation use is the cooling of closed cycles e g rotary evaporators reaction vessels When the Recirculating Chiller is used in combination with other instruments e g rotary evaporator and extraction unit all related manuals are to be fully observed The regulation use of the Recirculating Chiller also includes its care 2 3 Improper use Any other u...

Page 6: ... could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate injury no NOTICE Indicates possible property damage but no practices related to personal injury property damage only Supplementary safety information symbols may be placed in a rectangular panel on the left to the signal word and the supplementary text see example b...

Page 7: ...ersion C Symbol Meaning Fire hazard Harmful to life forms Hot item hot surface Device damage Inhalation of substances Chemical burns by corrosives Cuts by sharp edges Flooding Wear laboratory coat Wear protective goggles Wear protective gloves ...

Page 8: ...arelessly or improperly 2 5 1 General hazards The following safety messages show hazards of general kind which may occur when handling the instrument The user shall observe all listed counter measures in order to achieve and maintain the lowest possible level of hazard Additional warning messages can be found whenever actions and situations described in this manual are related to situational hazar...

Page 9: ... Personal protective equipment Always wear personal protective equipment such as protective eye goggles and protective clothing The personal protective equipment must meet all requirements of all data sheets for the chemicals used These instructions are an important part of the Recirculating Chiller and must be made available at all times to the operating personnel at the place where the equipment...

Page 10: ... for the proper condition of instrument This includes maintenance service and repair jobs that are performed on schedule by authorized personnel only Spare parts to be used Use only genuine consumables and spare parts for maintenance to assure good system performance reliability and safety Any modifications of spare parts or assemblies are only allowed with the prior written permission of the manu...

Page 11: ...0 Hz Environmental conditions For indoor use only Temperature 5 35 C 5 35 C Altitude up to 2000 m Humidity Maximum relative humidity 80 for temperatures up to 31 C decreasing linearly to 50 relative humidity at 40 C Temperature display No display digital resolution 0 1 C Overvoltage category II II Degree of protection IP20 IP20 Pollution degree 2 2 Cooling capacity at 15 C 530 W Cooling capacity a...

Page 12: ...rial designation Material code Hazardous substances Stainless steel powder coated with polyester epoxide Housing 1 4301 Copper Internal pipes and coolers CU Polyester Foil PES Glass fiber reinforced epoxy resin Circuit board Polyvinyl chloride Cable PVC R134a Refrigerant 1 1 1 2 tetrafluoro ethane Check MSDS ...

Page 13: ...priate laboratory instru ments The four models are distinguished by their outputs and control The F 100 has a fixed cooling temperature without display The models F 105 to F 114 are equipped with a control unit and built in display to regulate and indicate the actual and set value of the cooling temperature The F 100 is optimal for cooling one BUCHI Rotavapor system The F 114 is sufficient for coo...

Page 14: ...function 14 F 100 F 105 Operation Manual Version C Diagram F 105 3 2 1 4 5 6 7 1 Circulation pump 2 Container with cooling coil 3 Thermostatic expansion valve 4 Filter dryer 5 Heat exchanger 6 Compressor 7 In line valve ...

Page 15: ...emove all sources of flammable vapors Do not store chemicals in the vicinity of the device Put the instrument onto a clean stable and horizontal surface Consider the maximum product dimen sions and weight Obtain the environmental conditions as described in section 3 1 technical data Installation pre requisites and installation steps Do not place any objects in front of or behind the instrument The...

Page 16: ... an adequate protective pad in order to avoid the danger of stumbling and damage WARNING Fire hazard damage to the instrument through overheating due to inadequate air circulation Do not cover the instrument Minimum distance from other objects must be at least 40 cm CAUTION Risk of minor or moderate injury due to the heavy weight of the instrument Do not drop the instrument or its transport box Pl...

Page 17: ...es must meet IEC 60947 1 and IEC 60947 3 requirements Such devices must be clearly labeled and accessible at any time External connections and extension lines must be provided with a grounded conductor lead 3 pole couplings cord or plug equipment All electrical cables used must be suitable for the required power rating 5 3 Factors affecting chilling capacity The available chilling capacity is depe...

Page 18: ...Opening for cooling medium 2 Handle to pull the instrument 3 On Off switch lights green when instrument is switched on 4 Cooling media level indicator 5 Cooling lamella for air flow in 6 Wheels not lockable 7 Fix anti slip feet 8 Operating panel with various parameter displays not available on the F 100 Buttons not for F 100 Button Functionality UP Increase the desired set temperature in steps of ...

Page 19: ...iller in C 2 Actual temperature of Recirculating Chiller in C 3 Active cooling is indicated by the snow flake 4 If the Recirculating Chiller is connected to the BUCHI vacuum controller the connection symbol is displayed Level indicator 2 3 1 1 Lower black line minimum filling level 2 Upper black line maximum filling level 3 Ball float actual fill level of coolant ...

Page 20: ...ength of the cables and hoses should be kept as short as possible If possible avoid installing cables and hoses in aisle areas If installation of cables and hoses in aisle areas is unavoidable use an adequate protective pad in order to avoid the danger of stumbling and damage Connect out flow and return flow connections of the Recirculating Chiller with the condenser of the rotary evaporator NOTE ...

Page 21: ...ument by the main switch Press start on the Chiller to fill the cooling coils 6 4 No BUCHI vacuum controller connected to the system Preparational steps System must be in good working order See final installation check section 5 1 Turn on instrument Check level of cooling transfer medium as described in section 6 1 Level indicator Set the desired working temperature by the UP and DOWN buttons not ...

Page 22: ...ces After bootup time the UP and DOWN buttons of the Chillers operation panel are blocked the Chiller can be controlled via the Vacuum Controller buttons click To Rotavapor Vacuum pump 5 m NOTE Do not exceed max recommended cable length 5m For more information about operation see respective manual of the Vacuum Controller in use Communication F 105 Vacuum Controller V 850 or V 855 Interface I 100 ...

Page 23: ...ter for cleaning NOTE Use only genuine consumables and spare parts for any maintenance and repair work in order to assure warranty and continued system performance Any modifications of the Recirculating Chiller or parts of it require the prior written permission of the manufacturer 7 1 Customer service Only authorized service personnel are allowed to open up the housing and or perform repair work ...

Page 24: ...g on the housing Ethanol as a cleaning agent is also possible to use Cleaning under safe conditions Switch off the Recirculating Chiller and unplug the power cord Let the system reach ambient temperature completely Perform cleaning actions with a damp cloth Regularly clean lamella with a damp cloth to remove dust at least once a year Hoses Check the hoses for wear at least every six months Exchang...

Page 25: ... him herself For this appropriate corrective measures are listed in the column Remedy Malfunctions and their remedies Error Code Problem Remedy E01 Temperature fault Temperature sensor circuit break Switch off the unit and restart Call service if the problem persists E04 Pressure fault of the compressor Switch off the unit let it cool down the compressor Call service to check the system if the pro...

Page 26: ...nd transport NOTICE Defective instrument due to improper packaging or improper transport Pack the instrument for safe transport with new suitable packaging material In particular secure the compressor for transport Secure the properly packaged instrument on a pallet for transport Switch off the instrument and remove the power cord To disassemble the Recirculating Chiller follow the installation in...

Page 27: ...rials is given in section 3 2 This helps to ensure that the components can be separated and recycled correctly by a specialist for disposal You have to follow valid regional and local laws concerning disposal For help please contact your local authorities NOTE When returning the instrument to the manufacturer for repair work please copy and complete the health and safety clearance form on the foll...

Page 28: ...on e g that chemicals solvents or residues of pumped media have been drained prior to shipment No hazard emanates from the device 1 B Declaration for dangerous goods Exhaustive list of dangerous substances the equipment has been exposed to Chemical substance Danger classification We assure that all hazardous substances e g toxic corrosive biologically active explosive radioactive etc which have be...

Page 29: ...mance and reliability of the system and affected components Any modifications to the spare parts used are only allowed with the prior written permission of the manufacturer Always state the product designation instrument serial and part numbers for warranty clearance when ordering spare parts 10 1 Enclosed parts Enclosed parts matrix F 100 F 105 Mains cables Control cable RJ45 2 m Hose D6 9 2 m 2 ...

Page 30: ... Watt fix at 10 C 11056461 F 105 Model 500 Watt controlled 11056463 10 3 Spare parts optional accessories Example Spare parts Description Order no Power cable 3 pin type CH 010010 Power cable 3 pin type SCHUKO 010016 Power cable 3 pin type GB 017835 Power cable 3 pin type AU 017836 Power cable 3 pin type US 010020 Power cable 3 pin type IND 11060536 Ethernet cable 2 m RJ45 Cat 5e gray 044989 Cable...

Page 31: ...l Version C Set of hose barbs GL14 olive bent 4 pcs cap nut 4 pcs 037287 Hose clamp 9 9 mm 027738 Insulation hose for silicone hose Kaiflex 11 23 mm 1m black 28696 Y piece tubing coupling 8 mm 011043 Quick fit coupling 12 mm set of 2 pieces 042885 ...

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Page 34: ...ww buchi com cn India BUCHI India Private Ltd IN Mumbai 400 055 T 91 22 667 75400 F 91 22 667 18986 india buchi com www buchi in Indonesia PT BUCHI Indonesia ID Tangerang 15321 T 62 21 537 62 16 F 62 21 537 62 17 indonesia buchi com www buchi co id Japan Nihon BUCHI K K JP Tokyo 110 0008 T 81 3 3821 4777 F 81 3 3821 4555 nihon buchi com www nihon buchi jp Korea BUCHI Korea Inc KR Seoul 153 782 T 8...

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